Component Durability Procedures for New Light-Duty Vehicles, Light-Duty Trucks and Heavy-Duty Vehicles, 2843-2855 [06-73]
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Federal Register / Vol. 71, No. 10 / Tuesday, January 17, 2006 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 86
[FRL–8019–1]
RIN 2060–AN01
Component Durability Procedures for
New Light-Duty Vehicles, Light-Duty
Trucks and Heavy-Duty Vehicles
Environmental Protection
Agency (EPA).
ACTION: Supplemental Notice of
Proposed Rulemaking.
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AGENCY:
SUMMARY: On April 2, 2004 (69 FR
17531), EPA issued a notice of proposed
rulemaking (NPRM) to propose
procedures to be used by manufacturers
of light-duty vehicles, light-duty trucks
and heavy-duty vehicles to demonstrate,
for purposes of emission certification,
that new motor vehicles will comply
with EPA emissions standards
throughout their useful lives. The
NPRM proposed emissions certification
durability procedures to be used by
manufacturers to demonstrate the
expected rate of deterioration of the
emission levels of their vehicles. The
Agency received several comments
concerning the component durability
portion of the durability process.
Options for addressing component
durability were not discussed in the
April 2004 proposal, and EPA believes
it is appropriate to address component
durability in a supplemental proposal.
Therefore, EPA is issuing this action to
request comments on three options for
addressing component durability during
the vehicle emissions certification
process.
DATES: Written comments on this
SNPRM must be submitted on or before
February 16, 2006. A public hearing will
be held on February 1, 2006. Requests
to present oral testimony must be
received on or before January 27, 2006.
If EPA receives no requests to present
oral testimony by this date, the hearing
will be canceled.
ADDRESSES: Comments: Comments may
be submitted by mail to: Air Docket,
Environmental Protection Agency,
Mailcode: 6102T, 1200 Pennsylvania
Ave., NW., Washington, DC 20460,
Attention Docket ID No. OAR–2002–
0079. Comments may also be submitted
electronically, by facsimile, or through
hand delivery/courier. For more
information submitting comments and
on the comment procedure and public
hearings, follow the detailed
instructions as provided in Section XI,
‘‘Public Participation’’ section. We must
receive them by the date indicated
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under DATES above. Paper copies of
written comments (in duplicate if
possible) should also be sent to the
general contact person listed below.
Docket: EPA’s Air Docket makes
materials related to this rulemaking
available for review in Public Docket
No. A–2002–0079 at the following
address: U.S. Environmental Protection
Agency (EPA), Air Docket (6102), Room
M–1500 (on the ground floor in
Waterside Mall), 401 M Street, SW.,
Washington, DC 20460 between 8 a.m.
to 5:30 p.m., Monday through Friday,
except on government holidays. You
can reach the Air Docket by telephone
at (202) 260–7548, and by facsimile
(202) 260–4400. We may charge a
reasonable fee for copying docket
materials, as provided in 40 CFR part 2.
FOR FURTHER INFORMATION CONTACT:
Holly Pugliese, U.S. EPA, National
Vehicle and Fuels Emission Laboratory,
2000 Traverwood, Ann Arbor, MI
48105; Telephone (734) 214–4288; FAX:
(734) 214–4053; e-mail:
pugliese.holly@epa.gov.
SUPPLEMENTARY INFORMATION:
I. Why is this Action being taken?
II. History of EPA’s Component Durability
Requirements
III. What comments has EPA received on
component durability?
IV. What are the differences between
component durability and emissions
durability?
V. Statutory Authority
VI. How has EPA evaluated component
durability in the past in deciding to issue
a certificate?
VII. Is EPA required to use testing to evaluate
component durability?
VIII. What options are being considered by
EPA?
IX. Request for Comments
X. What are the environmental and economic
impacts?
XI. What are the opportunities for public
participation?
A. Copies of This Proposal and Other
Related Information
B. Submitting Comments on This Proposal
C. Public Hearing
XII. What are the Administrative
Requirements for this Proposed Rule?
A. EO 12866: Regulatory Planning and
Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Children’s
Health Protection
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
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I. Why is this Action being taken?
The demonstration of light-duty
vehicle emission durability for purposes
of certification consists of two elements:
Emission deterioration and component
durability. On April 2, 2004, EPA
published an NPRM that proposed
durability procedures to be used by
manufacturers to demonstrate the
expected rate of deterioration of the
emission levels of their vehicles. The
proposal did not make any changes to
component durability procedures. It
carried over the component durability
requirements from the updated
certification regulations for light-duty
vehicles and light-duty trucks published
in 1999 known as ‘‘CAP 2000’’
(Compliance Assurance Program). EPA
received several comments on the
NPRM pertaining to component
durability.
Because of the complex nature of the
comments, we determined that the issue
of component durability warranted
further consideration and discussion.
EPA intends to proceed with
finalization of the emission
deterioration procedures discussed in
the NPRM, but will consider issues
regarding component durability in this
supplemental proposal.
II. History of EPA’s Component
Durability Requirements
A. Pre-1994 Component Durability
Prior to 1994, EPA’s regulations (ref.
40 CFR part 86) specified the method to
demonstrate a vehicle’s emission
durability. The method used a whole
vehicle mileage accumulation cycle,
commonly referred to as the Approved
Mileage Accumulation (AMA) cycle.1 It
required manufacturers to accumulate
mileage on a pre-production vehicle,
known as a durability data vehicle
(DDV), by driving it over the prescribed
AMA driving cycle for the full useful
life mileage.2 This was to simulate the
real-world aging of the vehicle’s
emissions control systems and
components over the useful life. The
AMA whole vehicle mileage
accumulation was used to develop
evidence to demonstrate both
component durability and emission
deterioration. Component durability is a
demonstration that all emission-related
components are designed to operate
properly for the full useful life of the
vehicles in actual use. Successful
1 Ref.
40 CFR Part 86 Appendix IV.
life is the period of use (mileage) or time
during which an emission standard applies to lightduty vehicles and light-duty trucks. For most lightduty vehicles and light-duty trucks, the useful life
requirement is 120,000 miles or 10 years, which
ever comes first (86.1805–01 and 86.1805–04).
2 Useful
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completion of the required whole
vehicle useful life mileage accumulation
without the need to replace or adjust
those components (beyond that allowed
by regulation) provided evidence that
those components could be considered
durable and would operate properly for
the full useful life. Separate or
additional evidence of component
durability was not developed.
B. Revised Durability Program (RDP)
and Component Durability
EPA’s first separate component
durability demonstration requirements
came with the promulgation of the
revised durability program (RDP) 3.
Under these provisions (which took
effect in 1994), manufacturers were
given options for demonstrating
emission deterioration. One option
allowed rapid bench-aging techniques
instead of mileage accumulation on a
whole vehicle to conduct emission
deterioration evaluation. In the
preamble to the proposed RDP rule, EPA
stated that ‘‘accumulation of mileage by
the DDVs provides valuable information
on the physical durability of individual
emission-related components, because
these components are exercised during
the operation of the DDV.’’ [57 FR
18545, April 30, 1992.] EPA went on to
propose conditions under which it
would issue a certificate of conformity
for manufacturers using the rapid aging
techniques. One of these conditions was
that ‘‘the manufacturer provides data
that shows to the satisfaction of the
Administrator that all emission-related
components are designed to properly
operate for the useful life of the vehicles
in actual use (or such minimum
intervals, as specified in allowable
scheduled maintenance regulations).’’
‘‘[Id. at 18548]’’ EPA adopted this
condition in its final RDP rule. The
regulations required that manufacturers
using the rapid aging option were
required to ‘‘provide reliability data that
shows to the Administrator’s
satisfaction that all emission-related
components are designed to operate
properly for the durability useful life of
the vehicles in actual use (or such
shorter intervals as permitted in section
§ 86.094–25).’’ [40 CFR 86.094–
13(e)(7)(ii)].
When implementing the RDP
regulations, EPA issued a guidance
letter which provided further
instructions to manufacturers on the
process to obtain EPA approval to use
alternate durability processes.4 The
3 Ref. 59 FR 36368 (July 18, 1994), 62 FR 11082
(March 11, 1997), 62 FR 11138 (March 11, 1997)
and 62 FR 44872 (August 22, 1997).
4 CD–94–13 July 24, 1994.
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guidance addressed component
durability by stating that ‘‘[F]or each
ASADP [Alternate Service
Accumulation Durability Process, also
known as ‘‘RDP’’] engine family, the
manufacturer should submit a plan to
demonstrate component durability for
that engine family. Sources of data for
component durability are defect reports,
bench testing of components, and other
similar data.’’ In meeting these
requirements, many manufacturers
demonstrated to us their own extensive
validation process to ensure the
durability of the components used in
production vehicles.5 It was clear that
the scope of this validation work far
exceeded in rigorousness the durability
demonstration requirement of running a
single pre-production prototype vehicle
on a driving cycle for the full useful life
mileage. Thus, the manufacturer
component validation processes added
significant assurance of component
durability, and in fact is the primary
source of such assurance.
C. CAP 2000 Regulations and
Component Durability
The CAP 2000 rulemaking (applicable
beginning with the 2001 model year),
was a comprehensive update to the
entire light-duty vehicle certification
process. A major part of this involved
the manufacturer’s required
demonstration of emission durability.
The Agency eliminated the use of the
AMA cycle as the default mileage
accumulation cycle. In CAP 2000, the
Agency replaced the AMA-based
durability program with a durability
process similar to the optional Revised
Durability Program (RDP). Each
manufacturer, except small
manufacturers, was required to develop
an emission durability process which
would accurately predict in-use
deterioration of the vehicles they
produce. The manufacturer had the
flexibility to design an efficient program
that met that objective.
The manufacturer’s plan was then
reviewed by EPA for approval. Many
manufacturers continued using the
5 Emission
related parts and systems are
evaluated for durability by manufacturers during
the vehicle and emission control system
development process. Evaluations can take several
forms including mileage accumulation, engineering
evaluations, validation testing, and computer
simulations. Manufacturers use these processes to
develop performance and design specifications that
are supplied to part vendors and/or used during
their own manufacturing processes. During
production of these parts, manufacturers evaluate
random samples of parts to assure compliance with
design specifications. The supplier who designs the
emission components for the vehicle manufacturer
perform extensive product validation testing to
ensure that the component design is durable before
it is ever used on the vehicle.
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processes previously approved under
the RDP program. Approval from the
Agency for purposes of CAP 2000
required a demonstration that the
emission deterioration process was
designed to generate emission
deterioration factors (DFs)
representative of in-use deterioration.
This demonstration was more than
simply matching average in-use
deterioration with DFs. Manufacturers
needed to demonstrate to EPA’s
satisfaction that their durability process
would result in the same or more
emissions deterioration than is reflected
by the in-use data for a significant
majority of their vehicles. If, in the
course of EPA’s review, we found that
certain aspects of a manufacturer’s plan
were inadequate, we would make
recommendations to the manufacturer
as to how to improve their plan and the
manufacturer would make the
appropriate modifications. Upon the
conclusion of our extensive review, we
would approve the plan.
EPA also adopted a component
durability provision applicable to all
vehicles that required manufacturers to
‘‘use good engineering judgment to
determine that all emission-related
components are designed to operate
properly for the full useful life of the
vehicles in actual use.’’ 6 While the
manufacturer did not need to submit the
underlying engineering evaluation with
its certification application, EPA
reserved the right to evaluate the basis
underlying this engineering
determination. 40 CFR 86.1823–01(e),
86.1824–01(d), 86.1825–01(e), 86.1826–
01(c).
This component durability
requirement was based on our
experience under RDP, in which we
obtained significant information about
manufacturers’ internal component
validation processes. In general,
information from defect reports, in-use
testing, and in-use on-board diagnostics
(OBD) data indicated that problems
usually occurred at the production stage
or later.7 EPA was confident that
6 Ref. 40 CFR 18.1823–01(e) and EPA Guidance
Letter No. CD–94–13, ‘‘Alternative Durability
Guidance for MY94 through MY98’’, dated July 29,
1994.
7 The On-Board Diagnostic (OBD) systems
regulations (40 CFR 86.1808–01) require the onboard computer to monitor most emission control
components and illuminate a dashboard light when
the components fail or operate improperly. The
defect reporting regulations (40 CFR 86.1903)
require manufacturers to report occurrences of a
significant number of defective emission control
components to the Agency. The recall provisions
(40 CFR 85 Subpart S) allow EPA to order recalls
when properly maintained and used vehicles fail to
comply with the applicable regulations
promulgated under section 202 of the Clean Air
Act. All of these are important means for
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case-by-case basis is in violation of CAA
Section 206(d), thus falling on the
Court’s ‘‘forbidden side of the line’’.
• EPA has instead proposed that
manufacturers continue to develop test
methods and procedures for component
durability on a case-by-case basis,
without rulemaking.
• EPA should focus on emission
control components as a system, rather
than as individual components. How
III. What comments has EPA received
the system performs as a whole in the
on component durability?
field cannot be captured by thermal
Comments related to component
aging of the catalytic converter.
durability were submitted to the EPA
• Evidence that components are
Docket A–2002–0079 during the
failing in use is found in the defect
comment period for the proposed
reports submitted by manufacturers,
emissions deterioration rule being
showing that millions of vehicles are
finalized in a separate action today.
affected by defects, but very few are
These comments are summarized below. recalled.
In today’s SNPRM, EPA is seeking
• Component durability must include
comments in addition to those already
insurance (1) the durability of each
submitted.
component, (2) the durability of the
The comments were submitted by the entire emission control system operated
Afton Corporation (Afton, formerly
in an integrated manner and (3) any
Ethyl Corporation) and jointly by the
deterioration in an otherwise durable
Alliance of Automobile Manufacturers
system of components will not cause
(Alliance and the Association of
emissions to exceed the useful life
International Automobile Manufacturers standards.
(AIAM).
• A catalyst cannot be ‘‘overaged’’ to
Afton comments (May 17):
mimic component defects when such
• Based on recent events pointing to
defect would cause an emission failure,
an emission component failure allegedly
because this would preclude
caused by one of Afton’s products and
certification.
Afton’s investigation of emission-related
• EPA provided no factual basis in
component defect reports from recent
the docket supporting its presumption
model years, Afton questions whether
that all components will be durable.
an exclusive focus on thermal aging of
Defect reports submitted by
the catalytic converter and oxygen
manufacturers indicate otherwise.
sensor provides an adequate means to
• Congress intended certification to
ensure proper vehicle operation in the
include assurance of component
field.
durability. By limiting the warranty
• EPA has failed to propose test
period Congress was recognizing that
methods and procedures for assessing
other elements of the regulatory
the durability of emission control
program would protect the consumer,
system components as required under
citing H.R. Rep. No. 101–490 at 308
Section 206 of the CAA as ordered by
the Court in Ethyl Corp. v. EPA. EPA has (1990).
Alliance/AIAM comments (June 17):
clearly recognized that certification
• CAA provisions are clear that
requires ‘‘testing of emission system
Congress’ concern was the ability of
component durability’’. CAP 2000
vehicles to comply with standards over
regulations require manufacturers to
useful life. Durability NPRM complies
provide a description of the procedures
used to establish durability and exhaust with this by implementing SRC as a
baseline stringency for demonstrating
* * * deterioration factors; indicating
that component durability is a necessary emission control system durability,
similar to how the AMA had done prior
part of certification.
to CAP 2000. System durability is a
• EPA’s component durability
function of the durability of its
requirements of good engineering
judgment allow EPA and manufacturers components.
• Nothing in CAA purports to require
to agree on the methods and procedures
separate durability tests for each and
for testing component durability on a
every component of a system.
• Contrary to Afton contention,
identifying and repairing or replacing failed
emission components in use. However, they also
component durability has never been
serve the important function of alerting
done as a separate analysis of each
manufacturers and the Agency of potential design
individual component, nor does the law
or manufacturing problems that need to be
require it to be handled in such a
addressed and resolved so that they are prevented
in future model years.
manner.
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manufacturers would continue using
their component validation processes
and other component-related
information for component durability as
a basis to develop the good engineering
judgement that was required. The CAP
2000 regulations include a provision
allowing EPA to review and evaluate the
basis for a manufacturer’s engineering
judgment decision, when appropriate.
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• No need to establish separate
procedures since the SRC provides
requisite stringency level for
components as well as system as a
whole.
• Court did not cite 86.1823(e) in its
opinion.
• 1823(e) goes beyond CAA testing
requirements in requiring manufacturers
to make a qualitative evaluation of
component durability.
• Afton’s use of defect reports as
evidence of widespread ineffectiveness
of component durability is flagrant
misinterpretation of the reports. These
reports summarize manufacturing
problems, installation of incorrect
components, or components not
functioning as intended. No amount of
durability testing on design intent
systems would uncover such issues. The
defect reporting threshold of 25 known
occurrences is not necessarily indicative
of systematic problem, exceedance of
standards or even an emissions increase.
• Best way to address impact of fuel
additives on component durability is
through the regulations under CAA 211
for fuel additives
• EPA regulations have never
imposed requirements that
manufacturers conduct tests to evaluate
component durability.
• Component-by-component
durability testing not feasible for
certification.
Afton Response comments (Aug 5):
• Agrees with industry claim that
SRC sets the threshold stringency for
emission control system as a whole and
supports that EPA clarify this.
• Disagrees that EPA has never
imposed a test requirement for
component durability. Prior to RDP,
AMA useful life driving was the test.
With RDP, the requirement was for mfrs.
to demonstrate full-life durability for all
emission related components. CAP 2000
clearly contains a requirement for
component durability testing.
• Agree with mfr that durability of a
system is a function of the durability of
its components and confirms concerns
about merit of relying exclusively on
thermal aging of cat and O2 sensor. Not
clear how bench aging cat is sufficient
to assess the many other components of
a system.
IV. What are the differences between
component durability and emissions
deterioration?
For the purpose of emission
certification, EPA evaluates component
durability to determine whether
emission control system components are
designed to operate properly for the full
useful life in actual use. More
specifically, component durability is a
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demonstration that the emission control
components will not break and will
continue to operate as described in the
Application for Certification during the
minimum maintenance interval
prescribed in 40 CFR 86.1834–01. The
factors that can effect emissions control
components fall into three general
categories: In-use exposure, design flaws
and production factors. In-use exposure
is the expected normal wear and tear
resulting from exposure to the elements
and the vehicle’s operating
environment. Design flaws result in the
unintentional failure of a component as
a result of a poor design. Production
factors consist of manufacturing
problems and installation problems
(e.g., installation of incorrect parts or
improper installation of correct parts on
the assembly line). The assurance
needed at the time of emission
certification is that the components are
designed to operate properly for the full
useful life in actual use. The
certification process, because it occurs
pre-production, cannot predict
problems that may occur during the
manufacturing or installation of
emission components. EPA has other
mechanisms in place (such as defect
reporting and other in-use programs)
which help to identify and correct
manufacturing or installation problems.
The component durability process is
designed to provide EPA with adequate
information to make the required preproduction certification decision.
In contrast to component durability,
EPA’s emission deterioration
procedures, finalized in a separate
action are designed to provide a
quantitative prediction of how the
emissions of a vehicle will deteriorate
over time. The deterioration factor (DF)
is a measure of the deterioration.
Successful completion of the emission
deterioration combined with adequate
demonstration of component durability
informs EPA that vehicles are likely to
comply with emission standards for
their useful life. Although some of the
emission components may not actually
be installed on the vehicle during the
required emissions deterioration testing
during a bench aging procedure (which
ages only the catalytic converter and
oxygen sensor), the results of this
procedure (e.g. the deterioration factors)
are applied to an entire vehicle,
including any and all emission control
components and systems that will be
used.
V. Statutory Authority
Section 206(a)(1) of the Clean Air Act
states that the Administrator shall test,
or require to be tested in such a manner
as he deems appropriate, any new motor
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vehicle or new motor vehicle engine
submitted by a manufacturer to
determine whether such vehicle or
engine conforms with the emission
standard regulations. 42 U.S.C.
7521(a)(1). Section 206(d) states that the
Administrator shall by regulation
establish methods and procedures for
making tests under this section. 42
U.S.C. 7525(d). If such a vehicle
conforms with the regulations
prescribing establishing emissions
standards, the Administrator shall issue
a certificate of conformity. 42 U.S.C.
7525(a). The statute also requires that
the vehicle conform to the standard for
its useful life. 42 U.S.C. 7521(a)(1).
VI. How has EPA evaluated component
durability in the past in deciding to
issue a certificate under CAA section
206?
Issuance of a certificate of conformity
is based on EPA determining whether
the vehicle or group of vehicles will
conform to the applicable emissions
standards over the applicable useful life
period. EPA has traditionally evaluated
two forms of durability in making this
pre-production determination—
emissions deterioration and component
durability. For many years EPA relied
on the whole vehicle mileage
accumulation process, used to evaluate
emissions deterioration, to also evaluate
component durability. When EPA later
allowed a manufacturer to accelerate
aging of a vehicle under RDP, EPA
required submission of reliability data
showing that all emission related
components were designed to operate
properly for the useful life of the
vehicles in actual use. See 40 CFR
86.094–13(e)(7)(ii). Under CAP 2000,
EPA required the manufacturer to
determine, using good engineering
judgement, that all emission-related
components are designed to operate
properly for the full useful life of the
vehicle in actual use. While the
manufacturer did not need to submit the
underlying engineering evaluation with
its certification application, EPA
reserved the right to evaluate the basis
underlying this engineering
determination. 40 CFR 86.1823–01(e),
86.1824–01(d), 86.1825–01(e), 86.1826–
01(c).
EPA continues to believe that the
durability demonstration for purposes of
certification should consist of two
elements: emission deterioration and
component durability.8 Therefore, EPA
will evaluate component durability at
the certification stage as part of ensuring
8 69
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that a new motor vehicle will meet the
emissions standards for its useful life.
VII. Is EPA required to use testing to
evaluate component durability?
Section 206(a)(1) clearly requires that
EPA either conduct or require
manufacturers to conduct testing as part
of the certification process. At the same
time, this section does not preclude EPA
from also relying on information other
than that derived from testing. This
provision provides significant discretion
to EPA to determine the appropriate mix
of information from required testing and
information from other sources for use
in determining whether a vehicle or
group of vehicles will be expected to
comply with the emissions standards for
their useful lives.
In this case, EPA is clearly requiring
a significant amount of emissions
durability testing to be performed for
purposes of certification. The required
testing is focused on obtaining
information useful to determine
emissions deterioration. EPA believes
that the kind of emissions durability
testing required by EPA will provide
information that is highly useful in
determining how the emissions
performance of the emissions control
system can be expected to deteriorate
over the useful life of the vehicle. The
issue in this proposal concerns whether
additional or different durability testing
should also be required to obtain
information to evaluate component
durability, or whether it is appropriate
to require manufacturers to develop
information concerning component
durability in a manner other than
requiring testing of component
durability. EPA believes that CAA
section 206(a)(1), which limits required
testing to testing ‘‘in such manner as
[the Administrator] deems appropriate,’’
provides discretion in these
circumstances on whether and how EPA
requires testing to obtain information to
evaluate component durability as part of
the certification process. 42 U.S.C.
7521(a)(1).
EPA recognizes that there are various
ways that information can be obtained
on component durability for purposes of
pre-production certification. One
method that EPA has used in the past
involves requiring whole vehicle
mileage accumulation to test component
durability, as was done under the AMA
program. However whole vehicle
mileage accumulation provides only a
limited kind of information on
component durability, basically a
simple pass-fail test that is not very
probative of component durability.
Another method that EPA has used in
the past involves requiring the
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manufacturer to conduct an engineering
analysis to evaluate component
durability for the entire emissions
control system. This allows the
evaluation of a wide variety of different
types of information, including
information ranging from real world inuse experience to performance
information on a supplier’s products
and the supplier’s quality control
practices and can include computer
modeling of design performance. Actual
physical testing of a product or system
may make up only a small part and
perhaps no part at all of the information
used to perform such an engineering
evaluation. EPA believes that in many
ways that kind of engineering
evaluation, tailored to the parts and
systems at issue, can provide a more indepth and comprehensive evaluation
and result in a better real world
prediction of in-use durability than a
simple pass-fail type of test using whole
vehicle mileage accumulation on a preproduction prototype vehicle.
Given the potential benefit for in-use
emissions control in using such an
engineering evaluation approach, EPA
believes it is reasonable and within the
discretion provided by section 206(a)(1)
to consider an option requiring a
manufacturer to conduct such an
engineering evaluation of component
durability, and not require the
manufacturer to perform a specified test
for component durability. This
engineering evaluation would then be
combined with the results of testing
performed to evaluate emissions
deterioration, as well as any other
relevant information, in making the
conformity determination required for
issuance of a certificate. Under this
engineering evaluation option, EPA
would not specify a test procedure
under section 206(d) for component
durability, as EPA is not requiring
component durability testing. EPA
believes the requirement of section
206(d) only applies where EPA requires
testing to be conducted under section
206(a)(1), as it does for evaluation of
emissions deterioration.
EPA is also considering requiring
manufacturers to conduct a limited
amount of whole vehicle aging to test
component durability. Both options are
discussed in more detail below.
VIII. What options are being considered
by EPA?
EPA is today proposing three options
to address component durability. Based
upon further comments received, EPA
intends to finalize one of these options.
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A. Retain the Good Engineering
Judgement Determination on
Component Durability
In this option, EPA would retain the
approach taken in the component
durability regulations contained in the
original CAP 2000 regulations (40 CFR
86.1823–01(e), 86.1824–01(d), 86.1825–
01(e), and 86.1826–01(c)). Under CAP
2000, EPA required the manufacturer to
determine, using good engineering
judgement, that all emission-related
components are designed to operate
properly for the full useful life of the
vehicle in actual use. While the
manufacturer did not need to submit the
underlying engineering evaluation with
its certification application, EPA
reserved the right to evaluate the basis
underlying this engineering
determination (40 CFR 86.1844(g)(1)).
EPA’s experience indicates that the
basis for past determinations of
component durability good engineering
judgement came from a wide variety of
sources. In some cases, the
determination has been based on
accelerated customer fleet vehicles or
other durability mileage data,
component bench testing, engineering
analysis data, computer modeling data,
purchase agreements, component
specifications, or other information.
However, it was never based on testing
alone. Even though the basis for the
good engineering judgement may
include reliance on a limited amount of
testing, in general, the preponderance of
the data is derived from sources other
than testing.
EPA’s requirement to make the good
engineering judgement determination
does not constitute a requirement to do
testing. Under this option, EPA would
not specify what information
manufacturers must rely on as a basis
for making the good engineering
judgement determination. Even though
some of the information may be a result
of some testing, EPA does not consider
this a requirement to conduct testing,
since testing is not required as a basis
for the good engineering judgement
statement and typically is, at most, a
limited part of the engineering
determination. Because testing is not
required, EPA is not required to
‘‘establish methods and procedures for
making tests by regulation,’’ and section
206(d) does not apply. 42 U.S.C.
7525(d).
B. Good Engineering Judgement
Determination Combined With Whole
Vehicle Testing for Worst-Case Vehicle
Configuration
This option would require
manufacturers to continue to make the
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2847
good engineering judgement
determination, as discussed above in
option A, but would also require
manufacturers to conduct a limited
amount of whole vehicle aging. This
option would include the requirement
to perform full useful life mileage
accumulation, using either the EPA
Standard Road Cycle (included in final
rulemaking issued concurrently with
this SNPRM), or a modified or
alternative cycle approved by EPA. In
this option EPA would allow any whole
mileage accumulation cycle which EPA
has approved for emission deterioration
to be used for demonstrating component
durability.
The vehicle’s OBD system is designed
to monitor most emission control
components and report faults by
illuminating malfunction indicator light
(MIL). Consequently, EPA is proposing
that the OBD light will be used to detect
emission control component failures
during mileage accumulation. The
manufacturer must record any OBD MIL
illumination during the course of the
mileage accumulation and also record
readiness codes and active fault codes
on the OBD system proceeding and
following each FTP test conducted. As
a further demonstration of component
durability, EPA is proposing that the
vehicle demonstrate compliance with
all applicable FTP standards following
mileage accumulation.
The same vehicle used for the
component durability demonstration
could also be used for emission
deterioration purposes for either
exhaust or evaporative emissions. Under
this option, manufacturers would
choose a vehicle expected to be ‘‘worst
case’’ for emission component
durability. Manufacturers would be
allowed to apply the component
durability demonstration from that
vehicle to other vehicles across other
test groups having components similar
enough that the vehicle tested would be
reasonably considered worst case
(known as ‘‘carry across’’). EPA would
also permit manufacturers to ‘‘carry
over’’ a component durability
demonstration from a previous model
year to subsequent model years, when
appropriate. Although EPA does not
view it as essential, some limited wholevehicle testing in addition to good
engineering judgement determination
would provide a limited amount of
additional component durability
information using the entire vehicle
emission control system operated in an
integrated manner. This information
would enhance the data received from
the good engineering requirements that
already come from a wide variety of
sources. EPA would continue to
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augment its evaluation of component
durability with an assessment of the
information from the defect reports,
IUVP data, recall data, etc.
We are limiting the whole-vehicle
testing to a ‘‘worst case’’ configuration
rather than requiring it for all durability
groups 9 to limit the additional
durability test burden to manufacturers,
recognizing that EPA believes the whole
vehicle aging provides only a limited
benefit on top of that obtained from
good engineering judgement
determinations. One of the benefits of
allowing bench-aging in evaluating
emissions deterioration is that emission
deterioration testing can be done much
quicker than with whole-vehicle testing.
Whole vehicle testing can take up to
four months to complete, whereas bench
aging can be completed within several
weeks. The CAP 2000 rulemaking and
the emissions deterioration regulations
issues separately from this notice,
provide highly valuable information on
emission deterioration in a manner that
minimizes the testing burden on
manufacturers. Requiring whole-vehicle
testing for all durability groups would
effectively defeat this aspect of CAP
2000 for many manufacturers, since
those manufacturers that use bench
aging would also be required to perform
whole-vehicle testing, dramatically
increasing their testing burden and it
would provide only limited additional
benefit in evaluating component
durability.
Because most of the emission control
technologies and components used by
manufacturers are very similar in design
and function among their different
vehicle models, we are confident that
whole-vehicle test data from a ‘‘worst
case’’ component durability vehicle in
conjunction with the information from
the manufacturer’s good engineering
assessment will be sufficient for EPA to
make a determination as to whether a
manufacturer’s durability plan is
acceptable. Since the emission control
components are similar in design and
function, one of the most significant
differences between vehicle models is
the location of the components on the
vehicle. The worst case vehicle may
likely be the vehicle that has
‘‘packaging’’ constraints where some
components have to be located on the
9 Manufacturers divide their motor vehicles into
groups called ‘‘durability groups’’ which include
vehicles which are likely to exhibit similar exhaust
emission deterioration over their useful lives, based
on those characteristics of current-technology
vehicles that most significantly affect the
deterioration of emission control over time.
Durability groups are based on engine type, fuel
type, fuel system, catalyst construction, type of
precious metals used in the catalyst, and relative
engine/catalyst size and loading rates.
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vehicle in placements that may make
them more susceptible to damage, wear,
or failure.
C. Good Engineering Judgement
Determination Combined With Whole
Vehicle Testing for Vehicle
Configurations With New Types of
Components or Technology
This option would be identical to
option B above except that instead of
testing the ‘‘worst case’’ vehicle, the
manufacturer would only test a vehicle
when a new type of component or a new
technology was being introduced. A
new type of component or technology
would be defined as a component or
technology that has not been previously
used in production by that
manufacturer. 10 A manufacturer would
have to get approval from EPA before
determining whether a component
would be considered new. New
components or technologies not yet
used on production vehicles but that
have been used on prototype or
development vehicles would be subject
to the whole-vehicle mileage
accumulation and testing.
Requiring whole-vehicle testing for
new types of technology would limit the
testing to the vehicles where typically
less is known about component
durability. The information provided
from the good engineering assessment
would be used generally to assess
component durability and this option
would require additional information on
component durability from wholevehicle testing for technologies or
components that are new to a
manufacturer, where they typically have
less data or information to evaluate
component durability.
IX. Request for Comments
EPA requests comments on each of
these proposed options, in terms of their
technical and legal merits. In particular,
comments are requested on the
following topics:
• The burden of Options B and C on
regulated entities, including supporting
data for those conclusions, where
possible.
• The extent to which Options B and
C provide any additional environmental
benefit over Option A.
• Whether whole-vehicle mileage
accumulation and related emissions
testing provides an adequate
demonstration of component durability,
and what other options exist for
demonstrating component durability
prior to certification.
10 An example of a new type of component or
technology would be a manufacturer switching
from vacuum-based EGR to electronic EGR.
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• Any comment which augment those
already submitted to the Docket for this
rulemaking.
• Whether the options are consistent
with section 206 of the CAA.
X. What are the environmental and
economic impacts?
A. Environmental Impacts
No quantifiable environmental
impacts are anticipated by this proposed
rule. Having appropriate procedures to
address component durability in the
certification process helps to ensure that
the benefits already claimed in the
regulations promulgating those
standards are more likely to be realized.
However, even absent this proposal,
there are other requirements in place
which help to ensure that manufacturers
make durable emissions components:
customer satisfaction, In-Use
Verification Program (IUVP), and, EPA
recall authority among others.
B. Economic Impacts
Under option A, there would be no
economic impact. Manufacturers would
be allowed to continue using their good
engineering judgment to determine
component durability. For options B
and C there would be some economic
impact. Some manufacturers use wholevehicle testing exclusively. For those
manufacturers, there would be no need
to perform any additional whole-vehicle
testing for component durability
purposes. Other manufacturers use a
combination of whole-vehicle testing
and bench testing. These manufacturers
could choose to test their ‘‘worst case’’
vehicle or any new type of emission
control components or technologies as
part of their already existing wholevehicle test program. Thus, there would
be no additional testing costs for them.
For those manufacturers who perform
bench testing exclusively, there would
be some economic impact. For option B,
we would only require a manufacturer
to perform whole-vehicle testing for the
‘‘worst case’’ vehicle configuration.
Therefore, our cost estimate for option
B is based on testing a single vehicle.
We believe this same logic would apply
for option C where a manufacturer is
only required to perform whole-vehicle
testing for new types of emission control
components or technologies. We feel
that for option C, a manufacturer would
only be required to test a single vehicle
as well. Our estimate of total annual
cost of whole-vehicle testing for
component durability is based on a
single vehicle tested over the Standard
Road Cycle for a useful life of 120,000
miles with periodic FTP emission tests.
We estimated two FTP tests for the
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minimum estimate and six FTP tests for
the maximum estimate with costs
ranging from $800 to $1,200 per FTP
test. We did not include any
Supplemental Federal Test Procedure
(SFTP) tests.
Table X. B–1 presents the total annual
cost for industry to perform wholevehicle testing on a ‘‘worst case’’ vehicle
or a vehicle equipped with a new type
of emission control component or
technology. We did not include any
small volume manufacturers in our
estimate. For a more conservative
estimate, we included all manufacturers
regardless of whether they currently
perform whole-vehicle testing for
emission deterioration. The estimated
annual cost for industry to perform
whole-vehicle testing would range from
$3,750,600 to $5,401,200.
XI. What are the opportunities for
public participation?
A. Copies of This Proposal and Other
Related Information
1. Docket
EPA has established an official public
docket for this action under Docket ID
No. OAR–2002–0079. The official
public docket consists of the documents
specifically referenced in this action,
any public comments received, and
other information related to this action.
Although a part of the official docket,
the public docket does not include
Confidential Business Information (CBI)
or other information whose disclosure is
restricted by statute. The official public
docket is the collection of materials that
is available for public viewing by
referencing Docket No. OAR–2002–0079
at the EPA Air Docket Section, (see
ADDRESSES section above). You may
TABLE X.—B–1.—ESTIMATED ANNUAL submit comments electronically, by
COST TO INDUSTRY FOR WHOLE-VE- mail, or through hand delivery/courier
as described below. To ensure proper
HICLE TESTING
receipt by EPA, identify the appropriate
Minimum cost
Maximum cost
docket identification number in the
subject line on the first page of your
$3,750,600
$5,401,200
comment. Please ensure that your
comments are submitted within the
specified comment period. Comments
As can be seen in Table X. B–2, the
estimated annual cost per manufacturer received after the close of the comment
period will be marked ‘‘late.’’ EPA is not
to perform whole-vehicle testing on a
required to consider these late
‘‘worst case’’ vehicle or a vehicle
comments. If you wish to submit CBI or
equipped with a new type of emission
control component or technology would information that is otherwise protected
by statute, please follow the instructions
range from $178,600 to $257,200.11
in Section V.B.3 Do not use EPA
TABLE X.—B–2.—ESTIMATED ANNUAL Dockets or e-mail to submit CBI or
information protected by statute.
COST PER MANUFACTURER
WHOLE-VEHICLE TESTING
FOR
Minimum cost
Maximum cost
$178,600
2. Electronic Access
$257,200
cchase on PROD1PC60 with PROPOSALS4
EPA has requested comment on the
potential burden associated with the
options it considered to require a
minimum amount of whole-vehicle
mileage accumulation. (See Sec. IV.
above).
11 These numbers were derived from the CAP
2000 rulemaking and can be found in the Support
Document on the EPA Web site at https://
www.epa.gov/otaq. We choose to use the more
conservative 1999 dollar estimates, since the
Producer Price Index (PPI) for 2004 actually
decreased from the 1999 index value. The index
used can be found on the U.S. Department of Labor
Web site at https://www.data.bls.gov. Series Id:
PCU336110336110.
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You may access this Federal Register
document electronically through the
EPA Internet under the ‘‘Federal
Register’’ listings at https://
www.epa.gov/fedrgstr/. An electronic
version of the public docket is available
through EPA’s electronic public docket
and comment system, EPA Dockets. You
may use EPA Dockets at https://
www.epa.gov/edocket/ to submit or
view public comments, access the index
listing of the contents of the official
public docket, and to access those
documents in the public docket that are
available electronically. Once in the
system, select ‘‘search,’’ then key in the
appropriate docket identification
number.
Certain types of information will not
be placed in the EPA Dockets.
Information claimed as CBI and other
information whose disclosure is
restricted by statute, which is not
included in the official public docket,
will not be available for public viewing
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2849
in EPA’s electronic public docket. EPA’s
policy is that copyrighted material will
not be placed in EPA’s electronic public
docket but will be available only in
printed, paper form in the official public
docket. To the extent feasible, publicly
available docket materials will be made
available in EPA’s electronic public
docket. When a document is selected
from the index list in EPA Dockets, the
system will identify whether the
document is available for viewing in
EPA’s electronic public docket.
Although not all docket materials may
be available electronically, you may still
access any of the publicly available
docket materials through the docket
facility identified in Unit I.B. EPA
intends to work towards providing
electronic access to all of the publicly
available docket materials through
EPA’s electronic public docket.
For public commenters, it is
important to note that EPA’s policy is
that public comments, whether
submitted electronically or in paper,
will be made available for public
viewing in EPA’s electronic public
docket as EPA receives them and
without change, unless the comment
contains copyrighted material, CBI, or
other information whose disclosure is
restricted by statute. When EPA
identifies a comment containing
copyrighted material, EPA will provide
a reference to that material in the
version of the comment that is placed in
EPA’s electronic public docket. The
entire printed comment, including the
copyrighted material, will be available
in the public docket.
Public comments submitted on
computer disks that are mailed or
delivered to the docket will be
transferred to EPA’s electronic public
docket. Public comments that are
mailed or delivered to the Docket will
be scanned and placed in EPA’s
electronic public docket. Where
practical, physical objects will be
photographed, and the photograph will
be placed in EPA’s electronic public
docket along with a brief description
written by the docket staff.
B. Submitting Comments on This
Proposal
You may submit comments
electronically, by mail, by facsimile, or
through hand delivery/courier. To
ensure proper receipt by EPA, identify
the appropriate docket identification
number in the subject line on the first
page of your comment. Please ensure
that your comments are submitted
within the specified comment period.
Comments received after the close of the
comment period will be marked ‘‘late.’’
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EPA is not required to consider these
late comments.
1. Electronically
If you submit an electronic comment,
EPA recommends that you include your
name, mailing address, and an e-mail
address or other contact information in
the body of your comment. Also include
this contact information on the outside
of any disk or CD ROM you submit, and
in any cover letter accompanying the
disk or CD ROM. This ensures that you
can be identified as the submitter of the
comment and allows EPA to contact you
in case EPA cannot read your comment
due to technical difficulties or needs
further information on the substance of
your comment. EPA’s policy is that EPA
will not edit your comment, and any
identifying or contact information
provided in the body of a comment will
be included as part of the comment that
is placed in the official public docket,
and made available in EPA’s electronic
public docket. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment.
a. EPA Dockets
Your use of EPA’s electronic public
docket to submit comments to EPA
electronically is EPA’s preferred method
for receiving comments. Go directly to
EPA Dockets at https://www.epa.gov/
edocket, and follow the online
instructions for submitting comments.
To access EPA’s electronic public
docket from the EPA Internet Home
Page, select ‘‘Information Sources,’’
‘‘Dockets,’’ and ‘‘EPA Dockets.’’ Once in
the system, select ‘‘Quick Search,’’ and
then key in Docket ID No. OAR–2002–
0079. The system is an ‘‘anonymous
access’’ system, which means EPA will
not know your identity, e-mail address,
or other contact information unless you
provide it in the body of your comment.
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b. E-mail
Comments may be sent by electronic
mail to hormes.linda@epa.gov,
Attention Docket ID No. OAR–2002–
0079. In contrast to EPA’s electronic
public docket, EPA’s e-mail system is
not an ‘‘anonymous access’’ system. If
you send an e-mail comment directly to
the Docket without going through EPA’s
electronic public docket, EPA’s e-mail
system automatically captures your email address. E-mail addresses that are
automatically captured by EPA’s e-mail
system are included as part of the
comment that is placed in the official
public docket, and made available in
EPA’s electronic public docket.
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c. Disk or CD ROM
You may submit comments on a disk
or CD ROM that you mail to the mailing
address identified in section I.C.2.
These electronic submissions will be
accepted in WordPerfect or ASCII file
format. Avoid the use of special
characters and any form of encryption.
2. By Mail
Send your comments to: Air Docket,
Environmental Protection Agency,
Mailcode: 6102T, 1200 Pennsylvania
Ave., NW., Washington, DC, 20460,
Attention Docket ID No. OAR–2002–
0079.
3. By Hand Delivery or Courier
Deliver your comments to: EPA
Docket Center, (EPA/DC) EPA West,
Room B102, 1301 Constitution Ave.,
NW., Washington, DC., Attention
Docket ID No. OAR–2002–0079. Such
deliveries are only accepted during the
Docket’s normal hours of operation from
8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays.
4. By Facsimile
Fax your comments to: (202) 566–
1741, Attention Docket ID. No. OAR–
2002–0079.
5. Submitting Comments With
Proprietary Information
Commenters who wish to submit
proprietary information for
consideration should clearly separate
such information from other comments
by (1) labeling proprietary information
‘‘Confidential Business Information’’
and (2) sending proprietary information
directly to the contact person listed (see
FOR FURTHER INFORMATION CONTACT) and
not to the public docket. This helps
insure that proprietary information is
not inadvertently placed in the docket.
If a commenter wants EPA to use a
submission labeled as confidential
business information as part of the basis
for the final rule, then a nonconfidential version of the document,
which summarizes the key data or
information, should be sent to the
docket.
Information covered by a claim of
confidentiality will be disclosed by EPA
only to the extent allowed and by the
procedures set forth in 40 CFR Part 2.
If no claim of confidentiality
accompanies the submission when it is
received by EPA, the submission may be
made available to the public without
notifying the commenters.
C. Public Hearing
Anyone wishing to present testimony
about this proposal at the public hearing
(see DATES) should notify the general
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contact person (see FOR FURTHER
INFORMATION CONTACT) no later than five
days prior to the day of the hearing. The
contact person should be given an
estimate of the time required for the
presentation of testimony and
notification of any need for audio/visual
equipment. Testimony will be
scheduled on a first come, first serve
basis. A sign-up sheet will be available
at the registration table the morning of
the hearing for scheduling those who
have not notified the contact earlier.
This testimony will be scheduled on a
first come, first serve basis to follow the
previously scheduled testimony.
EPA requests that approximately 50
copies of the statement or material to be
presented be brought to the hearing for
distribution to the audience. In
addition, EPA would find it helpful to
receive an advanced copy of any
statement or material to be presented at
the hearing at least one week before the
scheduled hearing date. This is to give
EPA staff adequate time to review such
material before the hearing. Such
advanced copies should be submitted to
the contact person listed.
The official records of the hearing will
be kept open for 30 days following the
hearing to allow submission of rebuttal
and supplementary testimony. All such
submissions should be directed to the
Air Docket Section, Docket No. OAR–
2002–0079 (see ADDRESSES). The
hearing will be conducted informally,
and technical rules of evidence will not
apply. A written transcript of the
hearing will be placed in the above
docket for review. Anyone desiring to
purchase a copy of the transcript should
make individual arrangements with the
court reporter recording the
proceedings.
XII. What Are the Administrative
Requirements for This Proposed Rule?
A. E.O. 12866: Regulatory Planning and
Review
Under Executive Order 12866 (58 FR
51735 October 4, 1993), EPA must
determine whether the regulatory action
is ‘‘significant’’ and therefore subject to
Office of Management and Budget
(OMB) review and the requirements of
this Executive Order. The Order defines
a ‘‘significant regulatory action’’ as one
that is likely to result in a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, Local, or Tribal governments or
communities;
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(2) Create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) Materially alter the budgetary
impact of entitlements, grants, user fees,
or loan programs, or the rights and
obligations of recipients thereof; or
(4) Raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
EPA has determined that this
proposed rule is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 and is therefore
not subject to OMB review.
B. Paperwork Reduction Act
Today’s action proposes three
different options under consideration
for component durability testing. If
option A is finalized, this action would
not impose any new information
collection burden. However, if options B
or C were finalized, new information
collection requirements would be
imposed. The information collection
requirements for options B or C in this
proposed rule have been submitted for
approval to the Office of Management
and Budget (OMB) under the Paperwork
Reduction Act, 44 U.S.C. 3501 et seq.
The Information Collection Request
(ICR) document prepared by EPA has
been assigned EPA ICR number 783.49.
The information being collected is to
be used by EPA to ensure that new lightduty vehicles and light-duty trucks
comply with applicable emissions
standards through certification
requirements including whole-vehicle
testing for emission component
durability assurance.
The annual public reporting and
recordkeeping burden for this collection
of information is estimated to average 88
hours per response, with collection
required annually. The estimated
number of respondents is 21. The total
annual cost of the program is estimated
to be $3,750,600 per year and includes
no annualized capital costs, $101,640 in
operating and maintenance costs, at a
total of 1,848 hours per year.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
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to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
To comment on the Agency’s need for
this information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, including the use of
automated collection techniques, EPA
has established a public docket for this
rule, which includes this ICR, under
Docket ID number. Submit any
comments related to the ICR for this
proposed rule to EPA and OMB. See
‘‘Addresses’’ section at the beginning of
this notice for where to submit
comments to EPA. Send comments to
OMB at the Office of Information and
Regulatory Affairs, Office of
Management and Budget, 725 17th
Street, NW., Washington, DC 20503,
Attention: Desk Office for EPA. Since
OMB is required to make a decision
concerning the ICR between 30 and 60
days after January 17, 2006, a comment
to OMB is best assured of having its full
effect if OMB receives it by February 16,
2006. The final rule will respond to any
OMB or public comments on the
information collection requirements
contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to conduct
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements unless the
agency certifies that the rule will not
have a significant economic impact on
a substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For purposes of assessing the impacts
of today’s rule on small entities, small
entity is defined as: (1) A small business
that manufactures automobiles as
defined by NAIC code 336111. Based on
Small Business Administration size
standards, a small business for this
NAIC code is defined as a manufacturer
having less than 1000 employees; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
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2851
owned and operated and is not
dominant in its field.
After considering the economic
impacts of today’s proposed rule on
small entities, I certify that this action
will not have a significant economic
impact on a substantial number of small
entities. The requirements are only
applicable to manufacturers of motor
vehicles, a group which does not
contain a substantial number of small
entities. Out of a total of approximately
80 automotive manufacturers subject to
today’s proposal, EPA estimates that
approximately 15–20 of these could be
classified as small entities based on SBA
size standards. EPA’s CAP 2000
compliance regulations include
numerous regulatory relief provisions
for such small entities. Those provisions
remain in effect and are not impacted by
today’s proposal. Thus, we have
determined that small entities will not
experience any economic impact as a
result of this proposal. We continue to
be interested in the potential impacts of
the proposed rule on small entities and
welcome comments on issues related to
such impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory action on state, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and proposed
rules with ‘‘Federal mandates’’ that may
result in expenditures by state, local,
and tribal governments, in the aggregate,
or by the private sector, of $100 million
or more in any one year. Before
promulgation an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective or least burdensome alternative
that achieves the objectives of the rule.
The provisions of section 205 do not
apply when they are inconsistent with
applicable law. Moreover, section 205
allows EPA to adopt an alternative other
than the least costly, most cost-effective
or least burdensome alternative if the
Administrator publishes with the
proposed rule an explanation why that
alternative was not adopted.
Before we establish any regulatory
requirement that may significantly or
uniquely affect small governments,
including tribal governments, we must
develop, under section 203 of the
UMRA, a small government agency
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plan. The plan must provide for
notifying potentially affected small
governments, enabling officials of
affected small governments to have
meaningful and timely input in the
development of our regulatory proposals
with significant federal
intergovernmental mandates. The plan
must also provide for informing,
educating, and advising small
governments on compliance with the
regulatory requirements.
EPA believes this proposed rule
contains no federal mandates for state,
local, or tribal governments. Nor does
this rule have federal mandates that may
result in the expenditures of $100
million or more in any year by the
private sector as defined by the
provisions of Title II of the UMRA.
Nothing in the proposed rule would
significantly or uniquely affect small
governments.
cchase on PROD1PC60 with PROPOSALS4
E. Executive Order 13132 (Federalism)
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
This proposed rule will impose no
direct compliance costs on states. Thus,
Executive Order 13132 does not apply
to this rule.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comment on this
proposed rule from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
‘‘Consultation and Coordination with
Indian Tribal Governments’’ (65 FR
67249, November 6, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ ‘‘Policies that have tribal
implications’’ is defined in the
Executive Order to include regulations
that have ‘‘substantial direct effects on
one or more Indian tribes, on the
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relationship between the Federal
government and the Indian tribes, or on
the distribution of power and
responsibilities between the Federal
government and Indian tribes.’’
This proposed rule does not have
tribal implications. It will not have
substantial direct effects on tribal
governments, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal government and Indian tribes,
as specified in Executive Order 13175.
The requirements proposed by this
action impact private sector businesses,
particularly the automotive and engine
manufacturing industries. Thus,
Executive Order 13175 does not apply
to this rule.
G. Executive Order 13045: Children’s
Health Protection
Executive Order 13045: ‘‘Protection of
Children from Environmental Health
Risks and Safety Risks’’ (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be economically
significant as defined under E.O. 12866,
and (2) concerns an environmental
health or safety risk that EPA has reason
to believe may have a disproportionate
effect on children. If the regulatory
action meets both criteria, the Agency
must evaluate the environmental health
or safety effects of the planned rule on
children, and explain why the planned
regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by the
Agency.
EPA interprets E.O. 13045 as applying
only to those regulatory actions that are
based on health or safety risks, such that
the analysis required under section 5–
501 of the Order has the potential to
influence the regulation. This final rule
is not subject to E.O. 13045 because it
is based on technology performance and
not on health or safety risks.
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
This rule is not subject to Executive
Order 13211, ‘‘Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use’’ (66
FR 28355, May 22, 2001) because it is
not a significant regulatory action under
Executive Order 12866.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law 104–
113, 12(d) (15 U.S.C. 272), directs the
EPA to use voluntary consensus
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standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. Voluntary
consensus standards are technical
standards (e.g., materials specifications,
test methods, sampling procedures,
business practices, etc.) that are
developed or adopted by voluntary
consensus standard bodies. The NTTAA
requires EPA to provide Congress,
through OMB, explanations when the
Agency decides not to use available and
applicable voluntary consensus
standards.
This proposed rule does not involve
consideration of any new technical
standards. The durability test
procedures that EPA is proposing are
unique and have not been previously
published in the public domain.
List of Subjects in 40 CFR Part 86
Environmental protection, Air
pollution control, Motor vehicle
pollution, Confidential business
information, Reporting and
recordkeeping requirements.
Dated: December 29, 2005.
Stephen L. Johnson,
Administrator.
For the reasons set out in the
preamble, part 86 of title 40 of the Code
of Federal Regulations is proposed to be
amended as follows:
Draft Regulatory Language for Option A
PART 86—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HIGHWAY
VEHICLES AND ENGINES
1. The authority citation for part 86
continues to read as follows:
Authority: 42 U.S.C. 7401–7671q.
Subpart S—General Compliance
Provisions for Control of Air Pollution
From New and In-use Light-duty
Vehicles, Light-duty Trucks, and
Complete Otto-cycle Heavy-duty
Vehicles
2. Amend § 86.1823–08 to revise
paragraph (g) to read as follows:
§ 86.1823–08 Durability demonstration
procedures for exhaust emissions.
*
*
*
*
*
(g) Emission component durability.
The manufacturer shall use good
engineering judgment to determine that
all emission-related components are
designed to operate properly for the full
useful life of the vehicles in actual use.
*
*
*
*
*
3. Amend § 86.1824–08 to revise
paragraph (h) to read as follows:
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§ 86.1824–08 Durability demonstration
procedures for evaporative emissions.
*
*
*
*
*
(h) Emission component durability.
The manufacturer shall use good
engineering judgment to determine that
all evaporative emission-related
components are designed to operate
properly for the full useful life of the
vehicles in actual use.
*
*
*
*
*
4. Amend § 86.1825–08 to revise
paragraph (h) to read as follows:
§ 86.1825–08 Durability demonstration
procedures for refueling emissions.
*
*
*
*
*
(h) Emission component durability.
The manufacturer shall use good
engineering judgment to determine that
all emission-related components are
designed to operate properly for the full
useful life of the vehicles in actual use.
*
*
*
*
*
5. Amend § 86.1826–01 to revise
paragraph (c) to read as follows:
§ 86.1826–01 Assigned deterioration
factors for small volume manufacturers and
small volume test groups.
*
*
*
*
*
(c) Emission component durability.
The manufacturer shall use good
engineering judgment to determine that
all emission-related components are
designed to operate properly for the full
useful life of the vehicles in actual use.
Draft Regulatory Language for Option B
6. Amend § 86.1823–08 to revise
paragraph (g) to read as follows:
§ 86.1823–08 Durability demonstration
procedures for exhaust emissions.
cchase on PROD1PC60 with PROPOSALS4
*
*
*
*
*
(g) Emission component durability.
Manufacturers must determine that all
exhaust emission-related components
are designed to operate properly for the
full useful life of the vehicles in actual
use. The manufacturer must
demonstrate emission component
durability using the following
procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that are worst case
for component durability. In making
this determination the manufacturer
must evaluate their entire product line.
For the vehicles that will be
represented, the manufacturer must
consider at a minimum all the following
information:
(i) The past in-use history of
component durability for the emission
related parts;
(ii) The effect of the vehicle
environment (temperature, flow rate,
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exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part;
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part; and
(iv) If the design of the part is new
(without proven in-use component
durability and emission compliance).
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1) of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e) (1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one FTP test following completion
of full useful life mileage accumulation.
Up to three FTP tests may be conducted.
If more than one test is conducted the
emission results are averaged. Prior to
conducting the testing the manufacturer
must assure that all OBD readiness
codes are set (completed). Up to 100
miles of off-cycle mileage accumulation
may be conducted to achieve the
completion of all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
7. Amend § 86.1824–08 to revise
paragraph (h) to read as follows:
§ 86.1824–08 Durability demonstration
procedures for evaporative emissions.
*
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*
Frm 00011
*
Fmt 4701
*
Sfmt 4702
2853
(h) Emission component durability.
Manufacturers must determine that all
evaporative emission-related
components are designed to operate
properly for the full useful life of the
vehicles in actual use. The manufacturer
must demonstrate emission component
durability using the following
procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that are worst case
for component durability. In making
this determination the manufacturer
must evaluate their entire product line.
For the vehicles that will be
represented, the manufacturer must
consider at a minimum all the following
information:
(i) The past in-use history of
component durability for the emission
related parts;
(ii) The effect of the vehicle
environment (temperature, flow rate,
exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part;
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part; and
(iv) If the design of the part is new
(without proven in-use component
durability and emission compliance).
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1) of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e)(1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one evaporative 2-day test
following completion of full useful life
mileage accumulation. Up to three tests
may be conducted. If more than one test
is conducted the emission results are
averaged. Prior to conducting the testing
the manufacturer must assure that all
OBD readiness codes are set
(completed). Up to 100 miles of offcycle mileage accumulation may be
conducted to achieve the completion of
all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
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(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
8. Amend § 86.1825–08 to revise
paragraph (h) to read as follows:
§ 86.1825–08 Durability demonstration
procedures for refueling emissions.
cchase on PROD1PC60 with PROPOSALS4
*
*
*
*
*
(h) Emission component durability.
Manufacturers must determine that all
refueling emission-related components
are designed to operate properly for the
full useful life of the vehicles in actual
use. The manufacturer must
demonstrate component durability
using the following procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that are worst case
for refueling component durability. In
making this determination the
manufacturer must evaluate their entire
product line. For the vehicles that will
be represented, the manufacturer must
consider at a minimum all the following
information:
(i) The past in-use history of
component durability for the emission
related parts;
(ii) The effect of the vehicle
environment (temperature, flow rate,
exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part;
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part; and
(iv) If the design of the part is new
(without proven in-use component
durability and emission compliance).
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1)of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e)(1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
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19:35 Jan 13, 2006
Jkt 205001
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one refueling test following
completion of full useful life mileage
accumulation. Up to three tests may be
conducted. If more than one test is
conducted the emission results are
averaged. Prior to conducting the testing
the manufacturer must assure that all
OBD readiness codes are set
(completed). Up to 100 miles of offcycle mileage accumulation may be
conducted to achieve the completion of
all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
Draft Regulatory Language for Option C
9. Amend § 86.1823–08 to revise
paragraph (g) to read as follows:
§ 86.1823–08 Durability demonstration
procedures for exhaust emissions.
*
*
*
*
*
(g) Emission component durability.
Manufacturers must determine that all
exhaust emission-related components
are designed to operate properly for the
full useful life of the vehicles in actual
use. The manufacturer must
demonstrate emission component
durability using the following
procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that use a new
component or technology for
component durability. In making this
determination the manufacturer must
evaluate their entire product line. For
the vehicles that will be represented, the
manufacturer must consider at a
minimum all the following information:
PO 00000
Frm 00012
Fmt 4701
Sfmt 4702
(i) If the design of the part is new
(without proven in-use component
durability and emission compliance);
(ii) The effect of the vehicle
environment (temperature, flow rate,
exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part; and
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part.
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1)of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e)(1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one FTP test following completion
of full useful life mileage accumulation.
Up to three FTP tests may be conducted.
If more than one test is conducted the
emission results are averaged. Prior to
conducting the testing the manufacturer
must assure that all OBD readiness
codes are set (completed). Up to 100
miles of off-cycle mileage accumulation
may be conducted to achieve the
completion of all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
10. Amend § 86.1824–08 to revise
paragraph (h) to read as follows:
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Federal Register / Vol. 71, No. 10 / Tuesday, January 17, 2006 / Proposed Rules
§ 86.1824–08 Durability demonstration
procedures for evaporative emissions.
*
*
*
*
(h) Emission component durability.
Manufacturers must determine that all
evaporative emission-related
components are designed to operate
properly for the full useful life of the
vehicles in actual use. The manufacturer
must demonstrate emission component
durability using the following
procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that use a new
component or technology for
component durability. In making this
determination the manufacturer must
evaluate their entire product line. For
the vehicles that will be represented, the
manufacturer must consider at a
minimum all the following information:
(i) If the design of the part is new
(without proven in-use component
durability and emission compliance);
(ii) The effect of the vehicle
environment (temperature, flow rate,
exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part; and
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part.
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1) of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e) (1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one evaporative 2-day test
following completion of full useful life
mileage accumulation. Up to three tests
may be conducted. If more than one test
is conducted the emission results are
averaged. Prior to conducting the testing
the manufacturer must assure that all
OBD readiness codes are set
(completed). Up to 100 miles of offcycle mileage accumulation may be
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*
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19:35 Jan 13, 2006
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conducted to achieve the completion of
all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
11. Amend § 86.1825–08 to revise
paragraph (e) to read as follows:
§ 86.1825–08 Durability demonstration
procedures for refueling emissions.
*
*
*
*
*
(e) Emission component durability.
Manufacturers must determine that all
refueling emission-related components
are designed to operate properly for the
full useful life of the vehicles in actual
use. The manufacturer must
demonstrate component durability
using the following procedures.
(1) The manufacturer must determine
using good engineering judgement the
vehicle (or vehicles) that use a new
component or technology for
component durability. In making this
determination the manufacturer must
evaluate their entire product line. For
the vehicles that will be represented, the
manufacturer must consider at a
minimum all the following information:
(i) If the design of the part is new
(without proven in-use component
durability and emission compliance);
(ii) The effect of the vehicle
environment (temperature, flow rate,
exhaust constituents, vibration,
exposure to elements etc.) on the
durability of the part; and
PO 00000
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Fmt 4701
Sfmt 4702
2855
(iii) How sensitive in-use emission
compliance is to the potential failure of
a particular part.
(2) For the vehicle (or vehicles)
identified as worst case in paragraph
(g)(1)of this section, the manufacturer
must conduct full useful life mileage
accumulation on a whole vehicle with
all emission control hardware installed
and operating. The mileage
accumulation procedure used must
meet the requirements of either
paragraph (c) or paragraph (e) (1) of this
section. The mileage accumulation must
be conducted either on the road or on
a vehicle dynamometer; it may not be
conducted on an engine dynamometer
for this purpose.
(3) The manufacturer must conduct at
least one refueling test following
completion of full useful life mileage
accumulation. Up to three tests may be
conducted. If more than one test is
conducted the emission results are
averaged. Prior to conducting the testing
the manufacturer must assure that all
OBD readiness codes are set
(completed). Up to 100 miles of offcycle mileage accumulation may be
conducted to achieve the completion of
all OBD monitoring.
(4) The manufacturer must record any
OBD illumination during the course of
the mileage accumulation and must
record readiness codes and active fault
codes on the OBD system preceding and
following each test conducted under the
provisions of paragraph (g)(3) of this
section.
(5) If the OBD light becomes
illuminated during the course of
mileage accumulation, the manufacturer
must investigate the cause of the OBD
illumination and record the active fault
code that caused illumination of the
light.
(6) To demonstrate acceptable
component durability:
(i) The test results (or the average of
multiple test results) must comply with
all applicable emission standards; and
(ii) The OBD system must not set any
valid active fault codes that pertain to
emission related parts or systems during
the course of mileage accumulation,
including before and after testing.
*
*
*
*
*
[FR Doc. 06–73 Filed 1–13–06; 8:45 am]
BILLING CODE 6560–50–U
E:\FR\FM\17JAP4.SGM
17JAP4
Agencies
[Federal Register Volume 71, Number 10 (Tuesday, January 17, 2006)]
[Proposed Rules]
[Pages 2843-2855]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-73]
Federal Register / Vol. 71, No. 10 / Tuesday, January 17, 2006 /
Proposed Rules
[[Page 2843]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 86
[FRL-8019-1]
RIN 2060-AN01
Component Durability Procedures for New Light-Duty Vehicles,
Light-Duty Trucks and Heavy-Duty Vehicles
AGENCY: Environmental Protection Agency (EPA).
ACTION: Supplemental Notice of Proposed Rulemaking.
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SUMMARY: On April 2, 2004 (69 FR 17531), EPA issued a notice of
proposed rulemaking (NPRM) to propose procedures to be used by
manufacturers of light-duty vehicles, light-duty trucks and heavy-duty
vehicles to demonstrate, for purposes of emission certification, that
new motor vehicles will comply with EPA emissions standards throughout
their useful lives. The NPRM proposed emissions certification
durability procedures to be used by manufacturers to demonstrate the
expected rate of deterioration of the emission levels of their
vehicles. The Agency received several comments concerning the component
durability portion of the durability process. Options for addressing
component durability were not discussed in the April 2004 proposal, and
EPA believes it is appropriate to address component durability in a
supplemental proposal. Therefore, EPA is issuing this action to request
comments on three options for addressing component durability during
the vehicle emissions certification process.
DATES: Written comments on this SNPRM must be submitted on or before
February 16, 2006. A public hearing will be held on February 1, 2006.
Requests to present oral testimony must be received on or before
January 27, 2006. If EPA receives no requests to present oral testimony
by this date, the hearing will be canceled.
ADDRESSES: Comments: Comments may be submitted by mail to: Air Docket,
Environmental Protection Agency, Mailcode: 6102T, 1200 Pennsylvania
Ave., NW., Washington, DC 20460, Attention Docket ID No. OAR-2002-0079.
Comments may also be submitted electronically, by facsimile, or through
hand delivery/courier. For more information submitting comments and on
the comment procedure and public hearings, follow the detailed
instructions as provided in Section XI, ``Public Participation''
section. We must receive them by the date indicated under DATES above.
Paper copies of written comments (in duplicate if possible) should also
be sent to the general contact person listed below.
Docket: EPA's Air Docket makes materials related to this rulemaking
available for review in Public Docket No. A-2002-0079 at the following
address: U.S. Environmental Protection Agency (EPA), Air Docket (6102),
Room M-1500 (on the ground floor in Waterside Mall), 401 M Street, SW.,
Washington, DC 20460 between 8 a.m. to 5:30 p.m., Monday through
Friday, except on government holidays. You can reach the Air Docket by
telephone at (202) 260-7548, and by facsimile (202) 260-4400. We may
charge a reasonable fee for copying docket materials, as provided in 40
CFR part 2.
FOR FURTHER INFORMATION CONTACT: Holly Pugliese, U.S. EPA, National
Vehicle and Fuels Emission Laboratory, 2000 Traverwood, Ann Arbor, MI
48105; Telephone (734) 214-4288; FAX: (734) 214-4053; e-mail:
pugliese.holly@epa.gov.
SUPPLEMENTARY INFORMATION:
I. Why is this Action being taken?
II. History of EPA's Component Durability Requirements
III. What comments has EPA received on component durability?
IV. What are the differences between component durability and
emissions durability?
V. Statutory Authority
VI. How has EPA evaluated component durability in the past in
deciding to issue a certificate?
VII. Is EPA required to use testing to evaluate component
durability?
VIII. What options are being considered by EPA?
IX. Request for Comments
X. What are the environmental and economic impacts?
XI. What are the opportunities for public participation?
A. Copies of This Proposal and Other Related Information
B. Submitting Comments on This Proposal
C. Public Hearing
XII. What are the Administrative Requirements for this Proposed
Rule?
A. EO 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Children's Health Protection
H. Executive Order 13211: Actions That Significantly Affect
Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
I. Why is this Action being taken?
The demonstration of light-duty vehicle emission durability for
purposes of certification consists of two elements: Emission
deterioration and component durability. On April 2, 2004, EPA published
an NPRM that proposed durability procedures to be used by manufacturers
to demonstrate the expected rate of deterioration of the emission
levels of their vehicles. The proposal did not make any changes to
component durability procedures. It carried over the component
durability requirements from the updated certification regulations for
light-duty vehicles and light-duty trucks published in 1999 known as
``CAP 2000'' (Compliance Assurance Program). EPA received several
comments on the NPRM pertaining to component durability.
Because of the complex nature of the comments, we determined that
the issue of component durability warranted further consideration and
discussion. EPA intends to proceed with finalization of the emission
deterioration procedures discussed in the NPRM, but will consider
issues regarding component durability in this supplemental proposal.
II. History of EPA's Component Durability Requirements
A. Pre-1994 Component Durability
Prior to 1994, EPA's regulations (ref. 40 CFR part 86) specified
the method to demonstrate a vehicle's emission durability. The method
used a whole vehicle mileage accumulation cycle, commonly referred to
as the Approved Mileage Accumulation (AMA) cycle.\1\ It required
manufacturers to accumulate mileage on a pre-production vehicle, known
as a durability data vehicle (DDV), by driving it over the prescribed
AMA driving cycle for the full useful life mileage.\2\ This was to
simulate the real-world aging of the vehicle's emissions control
systems and components over the useful life. The AMA whole vehicle
mileage accumulation was used to develop evidence to demonstrate both
component durability and emission deterioration. Component durability
is a demonstration that all emission-related components are designed to
operate properly for the full useful life of the vehicles in actual
use. Successful
[[Page 2844]]
completion of the required whole vehicle useful life mileage
accumulation without the need to replace or adjust those components
(beyond that allowed by regulation) provided evidence that those
components could be considered durable and would operate properly for
the full useful life. Separate or additional evidence of component
durability was not developed.
---------------------------------------------------------------------------
\1\ Ref. 40 CFR Part 86 Appendix IV.
\2\ Useful life is the period of use (mileage) or time during
which an emission standard applies to light-duty vehicles and light-
duty trucks. For most light-duty vehicles and light-duty trucks, the
useful life requirement is 120,000 miles or 10 years, which ever
comes first (86.1805-01 and 86.1805-04).
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B. Revised Durability Program (RDP) and Component Durability
EPA's first separate component durability demonstration
requirements came with the promulgation of the revised durability
program (RDP) \3\. Under these provisions (which took effect in 1994),
manufacturers were given options for demonstrating emission
deterioration. One option allowed rapid bench-aging techniques instead
of mileage accumulation on a whole vehicle to conduct emission
deterioration evaluation. In the preamble to the proposed RDP rule, EPA
stated that ``accumulation of mileage by the DDVs provides valuable
information on the physical durability of individual emission-related
components, because these components are exercised during the operation
of the DDV.'' [57 FR 18545, April 30, 1992.] EPA went on to propose
conditions under which it would issue a certificate of conformity for
manufacturers using the rapid aging techniques. One of these conditions
was that ``the manufacturer provides data that shows to the
satisfaction of the Administrator that all emission-related components
are designed to properly operate for the useful life of the vehicles in
actual use (or such minimum intervals, as specified in allowable
scheduled maintenance regulations).'' ``[Id. at 18548]'' EPA adopted
this condition in its final RDP rule. The regulations required that
manufacturers using the rapid aging option were required to ``provide
reliability data that shows to the Administrator's satisfaction that
all emission-related components are designed to operate properly for
the durability useful life of the vehicles in actual use (or such
shorter intervals as permitted in section Sec. 86.094-25).'' [40 CFR
86.094-13(e)(7)(ii)].
---------------------------------------------------------------------------
\3\ Ref. 59 FR 36368 (July 18, 1994), 62 FR 11082 (March 11,
1997), 62 FR 11138 (March 11, 1997) and 62 FR 44872 (August 22,
1997).
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When implementing the RDP regulations, EPA issued a guidance letter
which provided further instructions to manufacturers on the process to
obtain EPA approval to use alternate durability processes.\4\ The
guidance addressed component durability by stating that ``[F]or each
ASADP [Alternate Service Accumulation Durability Process, also known as
``RDP''] engine family, the manufacturer should submit a plan to
demonstrate component durability for that engine family. Sources of
data for component durability are defect reports, bench testing of
components, and other similar data.'' In meeting these requirements,
many manufacturers demonstrated to us their own extensive validation
process to ensure the durability of the components used in production
vehicles.\5\ It was clear that the scope of this validation work far
exceeded in rigorousness the durability demonstration requirement of
running a single pre-production prototype vehicle on a driving cycle
for the full useful life mileage. Thus, the manufacturer component
validation processes added significant assurance of component
durability, and in fact is the primary source of such assurance.
---------------------------------------------------------------------------
\4\ CD-94-13 July 24, 1994.
\5\ Emission related parts and systems are evaluated for
durability by manufacturers during the vehicle and emission control
system development process. Evaluations can take several forms
including mileage accumulation, engineering evaluations, validation
testing, and computer simulations. Manufacturers use these processes
to develop performance and design specifications that are supplied
to part vendors and/or used during their own manufacturing
processes. During production of these parts, manufacturers evaluate
random samples of parts to assure compliance with design
specifications. The supplier who designs the emission components for
the vehicle manufacturer perform extensive product validation
testing to ensure that the component design is durable before it is
ever used on the vehicle.
---------------------------------------------------------------------------
C. CAP 2000 Regulations and Component Durability
The CAP 2000 rulemaking (applicable beginning with the 2001 model
year), was a comprehensive update to the entire light-duty vehicle
certification process. A major part of this involved the manufacturer's
required demonstration of emission durability. The Agency eliminated
the use of the AMA cycle as the default mileage accumulation cycle. In
CAP 2000, the Agency replaced the AMA-based durability program with a
durability process similar to the optional Revised Durability Program
(RDP). Each manufacturer, except small manufacturers, was required to
develop an emission durability process which would accurately predict
in-use deterioration of the vehicles they produce. The manufacturer had
the flexibility to design an efficient program that met that objective.
The manufacturer's plan was then reviewed by EPA for approval. Many
manufacturers continued using the processes previously approved under
the RDP program. Approval from the Agency for purposes of CAP 2000
required a demonstration that the emission deterioration process was
designed to generate emission deterioration factors (DFs)
representative of in-use deterioration. This demonstration was more
than simply matching average in-use deterioration with DFs.
Manufacturers needed to demonstrate to EPA's satisfaction that their
durability process would result in the same or more emissions
deterioration than is reflected by the in-use data for a significant
majority of their vehicles. If, in the course of EPA's review, we found
that certain aspects of a manufacturer's plan were inadequate, we would
make recommendations to the manufacturer as to how to improve their
plan and the manufacturer would make the appropriate modifications.
Upon the conclusion of our extensive review, we would approve the plan.
EPA also adopted a component durability provision applicable to all
vehicles that required manufacturers to ``use good engineering judgment
to determine that all emission-related components are designed to
operate properly for the full useful life of the vehicles in actual
use.'' \6\ While the manufacturer did not need to submit the underlying
engineering evaluation with its certification application, EPA reserved
the right to evaluate the basis underlying this engineering
determination. 40 CFR 86.1823-01(e), 86.1824-01(d), 86.1825-01(e),
86.1826-01(c).
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\6\ Ref. 40 CFR 18.1823-01(e) and EPA Guidance Letter No. CD-94-
13, ``Alternative Durability Guidance for MY94 through MY98'', dated
July 29, 1994.
---------------------------------------------------------------------------
This component durability requirement was based on our experience
under RDP, in which we obtained significant information about
manufacturers' internal component validation processes. In general,
information from defect reports, in-use testing, and in-use on-board
diagnostics (OBD) data indicated that problems usually occurred at the
production stage or later.\7\ EPA was confident that
[[Page 2845]]
manufacturers would continue using their component validation processes
and other component-related information for component durability as a
basis to develop the good engineering judgement that was required. The
CAP 2000 regulations include a provision allowing EPA to review and
evaluate the basis for a manufacturer's engineering judgment decision,
when appropriate.
---------------------------------------------------------------------------
\7\ The On-Board Diagnostic (OBD) systems regulations (40 CFR
86.1808-01) require the on-board computer to monitor most emission
control components and illuminate a dashboard light when the
components fail or operate improperly. The defect reporting
regulations (40 CFR 86.1903) require manufacturers to report
occurrences of a significant number of defective emission control
components to the Agency. The recall provisions (40 CFR 85 Subpart
S) allow EPA to order recalls when properly maintained and used
vehicles fail to comply with the applicable regulations promulgated
under section 202 of the Clean Air Act. All of these are important
means for identifying and repairing or replacing failed emission
components in use. However, they also serve the important function
of alerting manufacturers and the Agency of potential design or
manufacturing problems that need to be addressed and resolved so
that they are prevented in future model years.
---------------------------------------------------------------------------
III. What comments has EPA received on component durability?
Comments related to component durability were submitted to the EPA
Docket A-2002-0079 during the comment period for the proposed emissions
deterioration rule being finalized in a separate action today. These
comments are summarized below. In today's SNPRM, EPA is seeking
comments in addition to those already submitted.
The comments were submitted by the Afton Corporation (Afton,
formerly Ethyl Corporation) and jointly by the Alliance of Automobile
Manufacturers (Alliance and the Association of International Automobile
Manufacturers (AIAM).
Afton comments (May 17):
Based on recent events pointing to an emission component
failure allegedly caused by one of Afton's products and Afton's
investigation of emission-related component defect reports from recent
model years, Afton questions whether an exclusive focus on thermal
aging of the catalytic converter and oxygen sensor provides an adequate
means to ensure proper vehicle operation in the field.
EPA has failed to propose test methods and procedures for
assessing the durability of emission control system components as
required under Section 206 of the CAA as ordered by the Court in Ethyl
Corp. v. EPA. EPA has clearly recognized that certification requires
``testing of emission system component durability''. CAP 2000
regulations require manufacturers to provide a description of the
procedures used to establish durability and exhaust * * * deterioration
factors; indicating that component durability is a necessary part of
certification.
EPA's component durability requirements of good
engineering judgment allow EPA and manufacturers to agree on the
methods and procedures for testing component durability on a case-by-
case basis is in violation of CAA Section 206(d), thus falling on the
Court's ``forbidden side of the line''.
EPA has instead proposed that manufacturers continue to
develop test methods and procedures for component durability on a case-
by-case basis, without rulemaking.
EPA should focus on emission control components as a
system, rather than as individual components. How the system performs
as a whole in the field cannot be captured by thermal aging of the
catalytic converter.
Evidence that components are failing in use is found in
the defect reports submitted by manufacturers, showing that millions of
vehicles are affected by defects, but very few are recalled.
Component durability must include insurance (1) the
durability of each component, (2) the durability of the entire emission
control system operated in an integrated manner and (3) any
deterioration in an otherwise durable system of components will not
cause emissions to exceed the useful life standards.
A catalyst cannot be ``overaged'' to mimic component
defects when such defect would cause an emission failure, because this
would preclude certification.
EPA provided no factual basis in the docket supporting its
presumption that all components will be durable. Defect reports
submitted by manufacturers indicate otherwise.
Congress intended certification to include assurance of
component durability. By limiting the warranty period Congress was
recognizing that other elements of the regulatory program would protect
the consumer, citing H.R. Rep. No. 101-490 at 308 (1990).
Alliance/AIAM comments (June 17):
CAA provisions are clear that Congress' concern was the
ability of vehicles to comply with standards over useful life.
Durability NPRM complies with this by implementing SRC as a baseline
stringency for demonstrating emission control system durability,
similar to how the AMA had done prior to CAP 2000. System durability is
a function of the durability of its components.
Nothing in CAA purports to require separate durability
tests for each and every component of a system.
Contrary to Afton contention, component durability has
never been done as a separate analysis of each individual component,
nor does the law require it to be handled in such a manner.
No need to establish separate procedures since the SRC
provides requisite stringency level for components as well as system as
a whole.
Court did not cite 86.1823(e) in its opinion.
1823(e) goes beyond CAA testing requirements in requiring
manufacturers to make a qualitative evaluation of component durability.
Afton's use of defect reports as evidence of widespread
ineffectiveness of component durability is flagrant misinterpretation
of the reports. These reports summarize manufacturing problems,
installation of incorrect components, or components not functioning as
intended. No amount of durability testing on design intent systems
would uncover such issues. The defect reporting threshold of 25 known
occurrences is not necessarily indicative of systematic problem,
exceedance of standards or even an emissions increase.
Best way to address impact of fuel additives on component
durability is through the regulations under CAA 211 for fuel additives
EPA regulations have never imposed requirements that
manufacturers conduct tests to evaluate component durability.
Component-by-component durability testing not feasible for
certification.
Afton Response comments (Aug 5):
Agrees with industry claim that SRC sets the threshold
stringency for emission control system as a whole and supports that EPA
clarify this.
Disagrees that EPA has never imposed a test requirement
for component durability. Prior to RDP, AMA useful life driving was the
test. With RDP, the requirement was for mfrs. to demonstrate full-life
durability for all emission related components. CAP 2000 clearly
contains a requirement for component durability testing.
Agree with mfr that durability of a system is a function
of the durability of its components and confirms concerns about merit
of relying exclusively on thermal aging of cat and O2
sensor. Not clear how bench aging cat is sufficient to assess the many
other components of a system.
IV. What are the differences between component durability and emissions
deterioration?
For the purpose of emission certification, EPA evaluates component
durability to determine whether emission control system components are
designed to operate properly for the full useful life in actual use.
More specifically, component durability is a
[[Page 2846]]
demonstration that the emission control components will not break and
will continue to operate as described in the Application for
Certification during the minimum maintenance interval prescribed in 40
CFR 86.1834-01. The factors that can effect emissions control
components fall into three general categories: In-use exposure, design
flaws and production factors. In-use exposure is the expected normal
wear and tear resulting from exposure to the elements and the vehicle's
operating environment. Design flaws result in the unintentional failure
of a component as a result of a poor design. Production factors consist
of manufacturing problems and installation problems (e.g., installation
of incorrect parts or improper installation of correct parts on the
assembly line). The assurance needed at the time of emission
certification is that the components are designed to operate properly
for the full useful life in actual use. The certification process,
because it occurs pre-production, cannot predict problems that may
occur during the manufacturing or installation of emission components.
EPA has other mechanisms in place (such as defect reporting and other
in-use programs) which help to identify and correct manufacturing or
installation problems. The component durability process is designed to
provide EPA with adequate information to make the required pre-
production certification decision.
In contrast to component durability, EPA's emission deterioration
procedures, finalized in a separate action are designed to provide a
quantitative prediction of how the emissions of a vehicle will
deteriorate over time. The deterioration factor (DF) is a measure of
the deterioration. Successful completion of the emission deterioration
combined with adequate demonstration of component durability informs
EPA that vehicles are likely to comply with emission standards for
their useful life. Although some of the emission components may not
actually be installed on the vehicle during the required emissions
deterioration testing during a bench aging procedure (which ages only
the catalytic converter and oxygen sensor), the results of this
procedure (e.g. the deterioration factors) are applied to an entire
vehicle, including any and all emission control components and systems
that will be used.
V. Statutory Authority
Section 206(a)(1) of the Clean Air Act states that the
Administrator shall test, or require to be tested in such a manner as
he deems appropriate, any new motor vehicle or new motor vehicle engine
submitted by a manufacturer to determine whether such vehicle or engine
conforms with the emission standard regulations. 42 U.S.C. 7521(a)(1).
Section 206(d) states that the Administrator shall by regulation
establish methods and procedures for making tests under this section.
42 U.S.C. 7525(d). If such a vehicle conforms with the regulations
prescribing establishing emissions standards, the Administrator shall
issue a certificate of conformity. 42 U.S.C. 7525(a). The statute also
requires that the vehicle conform to the standard for its useful life.
42 U.S.C. 7521(a)(1).
VI. How has EPA evaluated component durability in the past in deciding
to issue a certificate under CAA section 206?
Issuance of a certificate of conformity is based on EPA determining
whether the vehicle or group of vehicles will conform to the applicable
emissions standards over the applicable useful life period. EPA has
traditionally evaluated two forms of durability in making this pre-
production determination--emissions deterioration and component
durability. For many years EPA relied on the whole vehicle mileage
accumulation process, used to evaluate emissions deterioration, to also
evaluate component durability. When EPA later allowed a manufacturer to
accelerate aging of a vehicle under RDP, EPA required submission of
reliability data showing that all emission related components were
designed to operate properly for the useful life of the vehicles in
actual use. See 40 CFR 86.094-13(e)(7)(ii). Under CAP 2000, EPA
required the manufacturer to determine, using good engineering
judgement, that all emission-related components are designed to operate
properly for the full useful life of the vehicle in actual use. While
the manufacturer did not need to submit the underlying engineering
evaluation with its certification application, EPA reserved the right
to evaluate the basis underlying this engineering determination. 40 CFR
86.1823-01(e), 86.1824-01(d), 86.1825-01(e), 86.1826-01(c).
EPA continues to believe that the durability demonstration for
purposes of certification should consist of two elements: emission
deterioration and component durability.\8\ Therefore, EPA will evaluate
component durability at the certification stage as part of ensuring
that a new motor vehicle will meet the emissions standards for its
useful life.
---------------------------------------------------------------------------
\8\ 69 FR 17532 (April 2, 2004).
---------------------------------------------------------------------------
VII. Is EPA required to use testing to evaluate component durability?
Section 206(a)(1) clearly requires that EPA either conduct or
require manufacturers to conduct testing as part of the certification
process. At the same time, this section does not preclude EPA from also
relying on information other than that derived from testing. This
provision provides significant discretion to EPA to determine the
appropriate mix of information from required testing and information
from other sources for use in determining whether a vehicle or group of
vehicles will be expected to comply with the emissions standards for
their useful lives.
In this case, EPA is clearly requiring a significant amount of
emissions durability testing to be performed for purposes of
certification. The required testing is focused on obtaining information
useful to determine emissions deterioration. EPA believes that the kind
of emissions durability testing required by EPA will provide
information that is highly useful in determining how the emissions
performance of the emissions control system can be expected to
deteriorate over the useful life of the vehicle. The issue in this
proposal concerns whether additional or different durability testing
should also be required to obtain information to evaluate component
durability, or whether it is appropriate to require manufacturers to
develop information concerning component durability in a manner other
than requiring testing of component durability. EPA believes that CAA
section 206(a)(1), which limits required testing to testing ``in such
manner as [the Administrator] deems appropriate,'' provides discretion
in these circumstances on whether and how EPA requires testing to
obtain information to evaluate component durability as part of the
certification process. 42 U.S.C. 7521(a)(1).
EPA recognizes that there are various ways that information can be
obtained on component durability for purposes of pre-production
certification. One method that EPA has used in the past involves
requiring whole vehicle mileage accumulation to test component
durability, as was done under the AMA program. However whole vehicle
mileage accumulation provides only a limited kind of information on
component durability, basically a simple pass-fail test that is not
very probative of component durability. Another method that EPA has
used in the past involves requiring the
[[Page 2847]]
manufacturer to conduct an engineering analysis to evaluate component
durability for the entire emissions control system. This allows the
evaluation of a wide variety of different types of information,
including information ranging from real world in-use experience to
performance information on a supplier's products and the supplier's
quality control practices and can include computer modeling of design
performance. Actual physical testing of a product or system may make up
only a small part and perhaps no part at all of the information used to
perform such an engineering evaluation. EPA believes that in many ways
that kind of engineering evaluation, tailored to the parts and systems
at issue, can provide a more in-depth and comprehensive evaluation and
result in a better real world prediction of in-use durability than a
simple pass-fail type of test using whole vehicle mileage accumulation
on a pre-production prototype vehicle.
Given the potential benefit for in-use emissions control in using
such an engineering evaluation approach, EPA believes it is reasonable
and within the discretion provided by section 206(a)(1) to consider an
option requiring a manufacturer to conduct such an engineering
evaluation of component durability, and not require the manufacturer to
perform a specified test for component durability. This engineering
evaluation would then be combined with the results of testing performed
to evaluate emissions deterioration, as well as any other relevant
information, in making the conformity determination required for
issuance of a certificate. Under this engineering evaluation option,
EPA would not specify a test procedure under section 206(d) for
component durability, as EPA is not requiring component durability
testing. EPA believes the requirement of section 206(d) only applies
where EPA requires testing to be conducted under section 206(a)(1), as
it does for evaluation of emissions deterioration.
EPA is also considering requiring manufacturers to conduct a
limited amount of whole vehicle aging to test component durability.
Both options are discussed in more detail below.
VIII. What options are being considered by EPA?
EPA is today proposing three options to address component
durability. Based upon further comments received, EPA intends to
finalize one of these options.
A. Retain the Good Engineering Judgement Determination on Component
Durability
In this option, EPA would retain the approach taken in the
component durability regulations contained in the original CAP 2000
regulations (40 CFR 86.1823-01(e), 86.1824-01(d), 86.1825-01(e), and
86.1826-01(c)). Under CAP 2000, EPA required the manufacturer to
determine, using good engineering judgement, that all emission-related
components are designed to operate properly for the full useful life of
the vehicle in actual use. While the manufacturer did not need to
submit the underlying engineering evaluation with its certification
application, EPA reserved the right to evaluate the basis underlying
this engineering determination (40 CFR 86.1844(g)(1)).
EPA's experience indicates that the basis for past determinations
of component durability good engineering judgement came from a wide
variety of sources. In some cases, the determination has been based on
accelerated customer fleet vehicles or other durability mileage data,
component bench testing, engineering analysis data, computer modeling
data, purchase agreements, component specifications, or other
information. However, it was never based on testing alone. Even though
the basis for the good engineering judgement may include reliance on a
limited amount of testing, in general, the preponderance of the data is
derived from sources other than testing.
EPA's requirement to make the good engineering judgement
determination does not constitute a requirement to do testing. Under
this option, EPA would not specify what information manufacturers must
rely on as a basis for making the good engineering judgement
determination. Even though some of the information may be a result of
some testing, EPA does not consider this a requirement to conduct
testing, since testing is not required as a basis for the good
engineering judgement statement and typically is, at most, a limited
part of the engineering determination. Because testing is not required,
EPA is not required to ``establish methods and procedures for making
tests by regulation,'' and section 206(d) does not apply. 42 U.S.C.
7525(d).
B. Good Engineering Judgement Determination Combined With Whole Vehicle
Testing for Worst-Case Vehicle Configuration
This option would require manufacturers to continue to make the
good engineering judgement determination, as discussed above in option
A, but would also require manufacturers to conduct a limited amount of
whole vehicle aging. This option would include the requirement to
perform full useful life mileage accumulation, using either the EPA
Standard Road Cycle (included in final rulemaking issued concurrently
with this SNPRM), or a modified or alternative cycle approved by EPA.
In this option EPA would allow any whole mileage accumulation cycle
which EPA has approved for emission deterioration to be used for
demonstrating component durability.
The vehicle's OBD system is designed to monitor most emission
control components and report faults by illuminating malfunction
indicator light (MIL). Consequently, EPA is proposing that the OBD
light will be used to detect emission control component failures during
mileage accumulation. The manufacturer must record any OBD MIL
illumination during the course of the mileage accumulation and also
record readiness codes and active fault codes on the OBD system
proceeding and following each FTP test conducted. As a further
demonstration of component durability, EPA is proposing that the
vehicle demonstrate compliance with all applicable FTP standards
following mileage accumulation.
The same vehicle used for the component durability demonstration
could also be used for emission deterioration purposes for either
exhaust or evaporative emissions. Under this option, manufacturers
would choose a vehicle expected to be ``worst case'' for emission
component durability. Manufacturers would be allowed to apply the
component durability demonstration from that vehicle to other vehicles
across other test groups having components similar enough that the
vehicle tested would be reasonably considered worst case (known as
``carry across''). EPA would also permit manufacturers to ``carry
over'' a component durability demonstration from a previous model year
to subsequent model years, when appropriate. Although EPA does not view
it as essential, some limited whole-vehicle testing in addition to good
engineering judgement determination would provide a limited amount of
additional component durability information using the entire vehicle
emission control system operated in an integrated manner. This
information would enhance the data received from the good engineering
requirements that already come from a wide variety of sources. EPA
would continue to
[[Page 2848]]
augment its evaluation of component durability with an assessment of
the information from the defect reports, IUVP data, recall data, etc.
We are limiting the whole-vehicle testing to a ``worst case''
configuration rather than requiring it for all durability groups \9\ to
limit the additional durability test burden to manufacturers,
recognizing that EPA believes the whole vehicle aging provides only a
limited benefit on top of that obtained from good engineering judgement
determinations. One of the benefits of allowing bench-aging in
evaluating emissions deterioration is that emission deterioration
testing can be done much quicker than with whole-vehicle testing. Whole
vehicle testing can take up to four months to complete, whereas bench
aging can be completed within several weeks. The CAP 2000 rulemaking
and the emissions deterioration regulations issues separately from this
notice, provide highly valuable information on emission deterioration
in a manner that minimizes the testing burden on manufacturers.
Requiring whole-vehicle testing for all durability groups would
effectively defeat this aspect of CAP 2000 for many manufacturers,
since those manufacturers that use bench aging would also be required
to perform whole-vehicle testing, dramatically increasing their testing
burden and it would provide only limited additional benefit in
evaluating component durability.
---------------------------------------------------------------------------
\9\ Manufacturers divide their motor vehicles into groups called
``durability groups'' which include vehicles which are likely to
exhibit similar exhaust emission deterioration over their useful
lives, based on those characteristics of current-technology vehicles
that most significantly affect the deterioration of emission control
over time. Durability groups are based on engine type, fuel type,
fuel system, catalyst construction, type of precious metals used in
the catalyst, and relative engine/catalyst size and loading rates.
---------------------------------------------------------------------------
Because most of the emission control technologies and components
used by manufacturers are very similar in design and function among
their different vehicle models, we are confident that whole-vehicle
test data from a ``worst case'' component durability vehicle in
conjunction with the information from the manufacturer's good
engineering assessment will be sufficient for EPA to make a
determination as to whether a manufacturer's durability plan is
acceptable. Since the emission control components are similar in design
and function, one of the most significant differences between vehicle
models is the location of the components on the vehicle. The worst case
vehicle may likely be the vehicle that has ``packaging'' constraints
where some components have to be located on the vehicle in placements
that may make them more susceptible to damage, wear, or failure.
C. Good Engineering Judgement Determination Combined With Whole Vehicle
Testing for Vehicle Configurations With New Types of Components or
Technology
This option would be identical to option B above except that
instead of testing the ``worst case'' vehicle, the manufacturer would
only test a vehicle when a new type of component or a new technology
was being introduced. A new type of component or technology would be
defined as a component or technology that has not been previously used
in production by that manufacturer. \10\ A manufacturer would have to
get approval from EPA before determining whether a component would be
considered new. New components or technologies not yet used on
production vehicles but that have been used on prototype or development
vehicles would be subject to the whole-vehicle mileage accumulation and
testing.
---------------------------------------------------------------------------
\10\ An example of a new type of component or technology would
be a manufacturer switching from vacuum-based EGR to electronic EGR.
---------------------------------------------------------------------------
Requiring whole-vehicle testing for new types of technology would
limit the testing to the vehicles where typically less is known about
component durability. The information provided from the good
engineering assessment would be used generally to assess component
durability and this option would require additional information on
component durability from whole-vehicle testing for technologies or
components that are new to a manufacturer, where they typically have
less data or information to evaluate component durability.
IX. Request for Comments
EPA requests comments on each of these proposed options, in terms
of their technical and legal merits. In particular, comments are
requested on the following topics:
The burden of Options B and C on regulated entities,
including supporting data for those conclusions, where possible.
The extent to which Options B and C provide any additional
environmental benefit over Option A.
Whether whole-vehicle mileage accumulation and related
emissions testing provides an adequate demonstration of component
durability, and what other options exist for demonstrating component
durability prior to certification.
Any comment which augment those already submitted to the
Docket for this rulemaking.
Whether the options are consistent with section 206 of the
CAA.
X. What are the environmental and economic impacts?
A. Environmental Impacts
No quantifiable environmental impacts are anticipated by this
proposed rule. Having appropriate procedures to address component
durability in the certification process helps to ensure that the
benefits already claimed in the regulations promulgating those
standards are more likely to be realized. However, even absent this
proposal, there are other requirements in place which help to ensure
that manufacturers make durable emissions components: customer
satisfaction, In-Use Verification Program (IUVP), and, EPA recall
authority among others.
B. Economic Impacts
Under option A, there would be no economic impact. Manufacturers
would be allowed to continue using their good engineering judgment to
determine component durability. For options B and C there would be some
economic impact. Some manufacturers use whole-vehicle testing
exclusively. For those manufacturers, there would be no need to perform
any additional whole-vehicle testing for component durability purposes.
Other manufacturers use a combination of whole-vehicle testing and
bench testing. These manufacturers could choose to test their ``worst
case'' vehicle or any new type of emission control components or
technologies as part of their already existing whole-vehicle test
program. Thus, there would be no additional testing costs for them.
For those manufacturers who perform bench testing exclusively,
there would be some economic impact. For option B, we would only
require a manufacturer to perform whole-vehicle testing for the ``worst
case'' vehicle configuration. Therefore, our cost estimate for option B
is based on testing a single vehicle. We believe this same logic would
apply for option C where a manufacturer is only required to perform
whole-vehicle testing for new types of emission control components or
technologies. We feel that for option C, a manufacturer would only be
required to test a single vehicle as well. Our estimate of total annual
cost of whole-vehicle testing for component durability is based on a
single vehicle tested over the Standard Road Cycle for a useful life of
120,000 miles with periodic FTP emission tests. We estimated two FTP
tests for the
[[Page 2849]]
minimum estimate and six FTP tests for the maximum estimate with costs
ranging from $800 to $1,200 per FTP test. We did not include any
Supplemental Federal Test Procedure (SFTP) tests.
Table X. B-1 presents the total annual cost for industry to perform
whole-vehicle testing on a ``worst case'' vehicle or a vehicle equipped
with a new type of emission control component or technology. We did not
include any small volume manufacturers in our estimate. For a more
conservative estimate, we included all manufacturers regardless of
whether they currently perform whole-vehicle testing for emission
deterioration. The estimated annual cost for industry to perform whole-
vehicle testing would range from $3,750,600 to $5,401,200.
Table X.--B-1.--Estimated Annual Cost to Industry for Whole-Vehicle
Testing
------------------------------------------------------------------------
Minimum cost Maximum cost
------------------------------------------------------------------------
$3,750,600 $5,401,200
------------------------------------------------------------------------
As can be seen in Table X. B-2, the estimated annual cost per
manufacturer to perform whole-vehicle testing on a ``worst case''
vehicle or a vehicle equipped with a new type of emission control
component or technology would range from $178,600 to $257,200.\11\
---------------------------------------------------------------------------
\11\ These numbers were derived from the CAP 2000 rulemaking and
can be found in the Support Document on the EPA Web site at https://
www.epa.gov/otaq. We choose to use the more conservative 1999 dollar
estimates, since the Producer Price Index (PPI) for 2004 actually
decreased from the 1999 index value. The index used can be found on
the U.S. Department of Labor Web site at https://www.data.bls.gov.
Series Id: PCU336110336110.
Table X.--B-2.--Estimated Annual Cost Per Manufacturer for Whole-Vehicle
Testing
------------------------------------------------------------------------
Minimum cost Maximum cost
------------------------------------------------------------------------
$178,600 $257,200
------------------------------------------------------------------------
EPA has requested comment on the potential burden associated with
the options it considered to require a minimum amount of whole-vehicle
mileage accumulation. (See Sec. IV. above).
XI. What are the opportunities for public participation?
A. Copies of This Proposal and Other Related Information
1. Docket
EPA has established an official public docket for this action under
Docket ID No. OAR-2002-0079. The official public docket consists of the
documents specifically referenced in this action, any public comments
received, and other information related to this action. Although a part
of the official docket, the public docket does not include Confidential
Business Information (CBI) or other information whose disclosure is
restricted by statute. The official public docket is the collection of
materials that is available for public viewing by referencing Docket
No. OAR-2002-0079 at the EPA Air Docket Section, (see ADDRESSES section
above). You may submit comments electronically, by mail, or through
hand delivery/courier as described below. To ensure proper receipt by
EPA, identify the appropriate docket identification number in the
subject line on the first page of your comment. Please ensure that your
comments are submitted within the specified comment period. Comments
received after the close of the comment period will be marked ``late.''
EPA is not required to consider these late comments. If you wish to
submit CBI or information that is otherwise protected by statute,
please follow the instructions in Section V.B.3 Do not use EPA Dockets
or e-mail to submit CBI or information protected by statute.
2. Electronic Access
You may access this Federal Register document electronically
through the EPA Internet under the ``Federal Register'' listings at
https://www.epa.gov/fedrgstr/. An electronic version of the public
docket is available through EPA's electronic public docket and comment
system, EPA Dockets. You may use EPA Dockets at https://www.epa.gov/
edocket/ to submit or view public comments, access the index listing of
the contents of the official public docket, and to access those
documents in the public docket that are available electronically. Once
in the system, select ``search,'' then key in the appropriate docket
identification number.
Certain types of information will not be placed in the EPA Dockets.
Information claimed as CBI and other information whose disclosure is
restricted by statute, which is not included in the official public
docket, will not be available for public viewing in EPA's electronic
public docket. EPA's policy is that copyrighted material will not be
placed in EPA's electronic public docket but will be available only in
printed, paper form in the official public docket. To the extent
feasible, publicly available docket materials will be made available in
EPA's electronic public docket. When a document is selected from the
index list in EPA Dockets, the system will identify whether the
document is available for viewing in EPA's electronic public docket.
Although not all docket materials may be available electronically, you
may still access any of the publicly available docket materials through
the docket facility identified in Unit I.B. EPA intends to work towards
providing electronic access to all of the publicly available docket
materials through EPA's electronic public docket.
For public commenters, it is important to note that EPA's policy is
that public comments, whether submitted electronically or in paper,
will be made available for public viewing in EPA's electronic public
docket as EPA receives them and without change, unless the comment
contains copyrighted material, CBI, or other information whose
disclosure is restricted by statute. When EPA identifies a comment
containing copyrighted material, EPA will provide a reference to that
material in the version of the comment that is placed in EPA's
electronic public docket. The entire printed comment, including the
copyrighted material, will be available in the public docket.
Public comments submitted on computer disks that are mailed or
delivered to the docket will be transferred to EPA's electronic public
docket. Public comments that are mailed or delivered to the Docket will
be scanned and placed in EPA's electronic public docket. Where
practical, physical objects will be photographed, and the photograph
will be placed in EPA's electronic public docket along with a brief
description written by the docket staff.
B. Submitting Comments on This Proposal
You may submit comments electronically, by mail, by facsimile, or
through hand delivery/courier. To ensure proper receipt by EPA,
identify the appropriate docket identification number in the subject
line on the first page of your comment. Please ensure that your
comments are submitted within the specified comment period. Comments
received after the close of the comment period will be marked ``late.''
[[Page 2850]]
EPA is not required to consider these late comments.
1. Electronically
If you submit an electronic comment, EPA recommends that you
include your name, mailing address, and an e-mail address or other
contact information in the body of your comment. Also include this
contact information on the outside of any disk or CD ROM you submit,
and in any cover letter accompanying the disk or CD ROM. This ensures
that you can be identified as the submitter of the comment and allows
EPA to contact you in case EPA cannot read your comment due to
technical difficulties or needs further information on the substance of
your comment. EPA's policy is that EPA will not edit your comment, and
any identifying or contact information provided in the body of a
comment will be included as part of the comment that is placed in the
official public docket, and made available in EPA's electronic public
docket. If EPA cannot read your comment due to technical difficulties
and cannot contact you for clarification, EPA may not be able to
consider your comment.
a. EPA Dockets
Your use of EPA's electronic public docket to submit comments to
EPA electronically is EPA's preferred method for receiving comments. Go
directly to EPA Dockets at https://www.epa.gov/edocket, and follow the
online instructions for submitting comments. To access EPA's electronic
public docket from the EPA Internet Home Page, select ``Information
Sources,'' ``Dockets,'' and ``EPA Dockets.'' Once in the system, select
``Quick Search,'' and then key in Docket ID No. OAR-2002-0079. The
system is an ``anonymous access'' system, which means EPA will not know
your identity, e-mail address, or other contact information unless you
provide it in the body of your comment.
b. E-mail
Comments may be sent by electronic mail to hormes.linda@epa.gov,
Attention Docket ID No. OAR-2002-0079. In contrast to EPA's electronic
public docket, EPA's e-mail system is not an ``anonymous access''
system. If you send an e-mail comment directly to the Docket without
going through EPA's electronic public docket, EPA's e-mail system
automatically captures your e-mail address. E-mail addresses that are
automatically captured by EPA's e-mail system are included as part of
the comment that is placed in the official public docket, and made
available in EPA's electronic public docket.
c. Disk or CD ROM
You may submit comments on a disk or CD ROM that you mail to the
mailing address identified in section I.C.2. These electronic
submissions will be accepted in WordPerfect or ASCII file format. Avoid
the use of special characters and any form of encryption.
2. By Mail
Send your comments to: Air Docket, Environmental Protection Agency,
Mailcode: 6102T, 1200 Pennsylvania Ave., NW., Washington, DC, 20460,
Attention Docket ID No. OAR-2002-0079.
3. By Hand Delivery or Courier
Deliver your comments to: EPA Docket Center, (EPA/DC) EPA West,
Room B102, 1301 Constitution Ave., NW., Washington, DC., Attention
Docket ID No. OAR-2002-0079. Such deliveries are only accepted during
the Docket's normal hours of operation from 8:30 a.m. to 4:30 p.m.,
Monday through Friday, excluding legal holidays.
4. By Facsimile
Fax your comments to: (202) 566-1741, Attention Docket ID. No. OAR-
2002-0079.
5. Submitting Comments With Proprietary Information
Commenters who wish to submit proprietary information for
consideration should clearly separate such information from other
comments by (1) labeling proprietary information ``Confidential
Business Information'' and (2) sending proprietary information directly
to the contact person listed (see FOR FURTHER INFORMATION CONTACT) and
not to the public docket. This helps insure that proprietary
information is not inadvertently placed in the docket. If a commenter
wants EPA to use a submission labeled as confidential business
information as part of the basis for the final rule, then a non-
confidential version of the document, which summarizes the key data or
information, should be sent to the docket.
Information covered by a claim of confidentiality will be disclosed
by EPA only to the extent allowed and by the procedures set forth in 40
CFR Part 2. If no claim of confidentiality accompanies the submission
when it is received by EPA, the submission may be made available to the
public without notifying the commenters.
C. Public Hearing
Anyone wishing to present testimony about this proposal at the
public hearing (see DATES) should notify the general contact person
(see FOR FURTHER INFORMATION CONTACT) no later than five days prior to
the day of the hearing. The contact person should be given an estimate
of the time required for the presentation of testimony and notification
of any need for audio/visual equipment. Testimony will be scheduled on
a first come, first serve basis. A sign-up sheet will be available at
the registration table the morning of the hearing for scheduling those
who have not notified the contact earlier. This testimony will be
scheduled on a first come, first serve basis to follow the previously
scheduled testimony.
EPA requests that approximately 50 copies of the statement or
material to be presented be brought to the hearing for distribution to
the audience. In addition, EPA would find it helpful to receive an
advanced copy of any statement or material to be presented at the
hearing at least one week before the scheduled hearing date. This is to
give EPA staff adequate time to review such material before the
hearing. Such advanced copies should be submitted to the contact person
listed.
The official records of the hearing will be kept open for 30 days
following the hearing to allow submission of rebuttal and supplementary
testimony. All such submissions should be directed to the Air Docket
Section, Docket No. OAR-2002-0079 (see ADDRESSES). The hearing will be
conducted informally, and technical rules of evidence will not apply. A
written transcript of the hearing will be placed in the above docket
for review. Anyone desiring to purchase a copy of the transcript should
make individual arrangements with the court reporter recording the
proceedings.
XII. What Are the Administrative Requirements for This Proposed Rule?
A. E.O. 12866: Regulatory Planning and Review
Under Executive Order 12866 (58 FR 51735 October 4, 1993), EPA must
determine whether the regulatory action is ``significant'' and
therefore subject to Office of Management and Budget (OMB) review and
the requirements of this Executive Order. The Order defines a
``significant regulatory action'' as one that is likely to result in a
rule that may:
(1) Have an annual effect on the economy of $100 million or more or
adversely affect in a material way the economy, a sector of the
economy, productivity, competition, jobs, the environment, public
health or safety, or State, Local, or Tribal governments or
communities;
[[Page 2851]]
(2) Create a serious inconsistency or otherwise interfere with an
action taken or planned by another agency;
(3) Materially alter the budgetary impact of entitlements, grants,
user fees, or loan programs, or the rights and obligations of
recipients thereof; or
(4) Raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in
the Executive Order.
EPA has determined that this proposed rule is not a ``significant
regulatory action'' under the terms of Executive Order 12866 and is
therefore not subject to OMB review.
B. Paperwork Reduction Act
Today's action proposes three different options under consideration
for component durability testing. If option A is finalized, this action
would not impose any new information collection burden. However, if
options B or C were finalized, new information collection requirements
would be imposed. The information collection requirements for options B
or C in this proposed rule have been submitted for approval to the
Office of Management and Budget (OMB) under the Paperwork Reduction
Act, 44 U.S.C. 3501 et seq. The Information Collection Request (ICR)
document prepared by EPA has been assigned EPA ICR number 783.49.
The information being collected is to be used by EPA to ensure that
new light-duty vehicles and light-duty trucks comply with applicable
emissions standards through certification requirements including whole-
vehicle testing for emission component durability assurance.
The annual public reporting and recordkeeping burden for this
collection of information is estimated to average 88 hours per
response, with collection required annually. The estimated number of
respondents is 21. The total annual cost of the program is estimated to
be $3,750,600 per year and includes no annualized capital costs,
$101,640 in operating and maintenance costs, at a total of 1,848 hours
per year.
Burden means the total time, effort, or financial resources
expended by persons to generate, maintain, retain, or disclose or
provide information to or for a Federal agency. This includes the time
needed to review instructions; develop, acquire, install, and utilize
technology and systems for the purposes of collecting, validating, and
verifying information, processing and maintaining information, and
disclosing and providing information; adjust the existing ways to
comply with any previously applicable instructions and requirements;
train personnel to be able to respond to a collection of information;
search data sources; complete and review the collection of information;
and transmit or otherwise disclose the information.
An agency may not conduct or sponsor, and a person is not required
to respond to a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for EPA's
regulations in 40 CFR are listed in 40 CFR part 9.
To comment on the Agency's need for this information, the accuracy
of the provided burden estimates, and any suggested methods for
minimizing respondent burden, including the use of automated collection
techniques, EPA has established a public docket for this rule, which
includes this ICR, under Docket ID number. Submit any comments related
to the ICR for this proposed rule to EPA and OMB. See ``Addresses''
section at the beginning of this notice for where to submit comments to
EPA. Send comments to OMB at the Office of Information and Regulatory
Affairs, Office of Management and Budget, 725 17th Street, NW.,
Washington, DC 20503, Attention: Desk Office for EPA. Since OMB is
required to make a decision concerning the ICR between 30 and 60 days
after January 17, 2006, a comment to OMB is best assured of having its
full effect if OMB receives it by February 16, 2006. The final rule
will respond to any OMB or public comments on the information
collection requirements contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act generally requires an agency to
conduct a regulatory flexibility analysis of any rule subject to notice
and comment rulemaking requirements unless the agency certifies that
the rule will not have a significant economic impact on a substantial
number of small entities. Small entities include small businesses,
small not-for-profit enterprises, and small gov