Passenger Equipment Safety Standards; Miscellaneous Amendments and Attachments of Safety Appliances on Passenger Equipment, 73070-73095 [05-23672]
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DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FRA–2005–23080, Notice No.
1]
RIN 2130–AB67
Passenger Equipment Safety
Standards; Miscellaneous
Amendments and Attachments of
Safety Appliances on Passenger
Equipment
Federal Railroad
Administration (FRA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: FRA is proposing to clarify
and amend its existing regulations in an
effort to address various mechanical
issues relevant to the manufacture,
efficient utilization, and safe operation
of passenger equipment and trains that
have arisen since FRA’s original
issuance of the Passenger Equipment
Safety Standards. FRA proposes
miscellaneous amendments to its
existing regulations in five areas by:
Clarifying the terminology related to
piston travel indicators; providing
alternative design and additional
inspection criteria for new passenger
equipment not designed to allow
inspection of the application and release
of the brakes from outside the
equipment; permitting some latitude in
the use of passenger equipment with
redundant air compressors when a
limited number of the compressors
become inoperative; recognizing current
locomotive manufacturing techniques
by permitting an alternative pneumatic
pressure test for main reservoirs; and
adding provisions to ensure the proper
securement of unattended equipment.
FRA is also clarifying the existing
regulatory requirements related to the
attachment of safety appliances and is
proposing an identification and
inspection protocol to address passenger
equipment containing welded safety
appliances or welded safety appliance
brackets or supports. Finally, FRA is
proposing to permit railroads the ability
to apply out-of-service credit to certain
periodic maintenance requirements.
DATES: (1) Written comments must be
received by February 17, 2006.
Comments received after that date will
be considered to the extent possible
without incurring additional expenses
or delays.
(2) FRA anticipates being able to
resolve this rulemaking without a
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public, oral hearing. However, if FRA
receives a specific request for a public,
oral hearing prior to January 17, 2006,
one will be scheduled and FRA will
publish a supplemental notice in the
Federal Register to inform interested
parties of the date, time, and location of
any such hearing.
ADDRESSES: Comments: Comments
related to Docket No. FRA–2005–23080,
may be submitted by any of the
following methods:
• Web site: https://dms.dot.gov.
Follow the instructions for submitting
comments on the DOT electronic docket
site.
• Fax: 202–493–2251.
• Mail: Docket Management Facility,
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
0001.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC between 9 a.m. and 5 p.m. Monday
through Friday, except Federal holidays.
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
online instructions for submitting
comments.
Instructions: All submissions must
include the agency name and docket
number or Regulatory Identification
Number (RIN) for this rulemaking. Note
that all comments received will be
posted without change to https://
dms.dot.gov including any personal
information. Please see the Privacy Act
heading in the SUPPLEMENTARY
INFORMATION section of this document
for Privacy Act information related to
any submitted comments or materials.
Docket: For access to the docket to
read background documents or
comments received, go to https://
dms.dot.gov at any time or to PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC between 9 a.m. and 5 p.m. Monday
through Friday, except Federal
Holidays.
FOR FURTHER INFORMATION CONTACT:
George Scerbo, Office of Safety
Assurance and Compliance, Motive
Power & Equipment Division, RRS–14,
Mail Stop 25, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590 (telephone
202–493–6247), or Thomas J. Herrmann,
Trial Attorney, Office of Chief Counsel,
Mail Stop 10, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590 (telephone
202–493–6036).
SUPPLEMENTARY INFORMATION:
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I. Statutory Background
In September of 1994, the Secretary of
Transportation convened a meeting of
representatives from all sectors of the
rail industry with the goal of enhancing
rail safety. As one of the initiatives
arising from this Rail Safety Summit,
the Secretary announced that DOT
would begin developing safety
standards for rail passenger equipment
over a five-year period. In November of
1994, Congress adopted the Secretary’s
schedule for implementing rail
passenger equipment regulations and
included it in the Federal Railroad
Safety Authorization Act of 1994 (the
Act), Public Law 103–440, 108 Stat.
4619, 4623–4624 (November 2, 1994).
Section 215 of the Act, is now codified
at 49 U.S.C. 20133.
The Secretary of Transportation has
delegated these rulemaking
responsibilities to the Federal Railroad
Administrator. See 49 CFR 1.49(m).
II. Proceedings to Date
On June 17, 1996, FRA published an
advanced notice of proposed
rulemaking (ANPRM) concerning the
establishment of comprehensive safety
standards for railroad passenger
equipment. See 61 FR 30672. The
ANPRM provided background
information on the need for such
standards, offered preliminary ideas on
approaching passenger safety issues,
and presented questions on various
passenger safety topics. Following
consideration of comments received on
the ANPRM and advice from FRA’s
Passenger Equipment Working Group,
FRA published a Notice of Proposed
Rulemaking (NPRM) on September 23,
1997, to establish comprehensive safety
standards for railroad passenger
equipment. See 62 FR 49728. In
addition to requesting written comment
on the NPRM, FRA also solicited oral
comment at a public hearing held on
November 21, 1997. FRA considered the
comments received on the NPRM and
prepared a final rule establishing safety
standards for passenger equipment,
which was published on May 12, 1999.
See 64 FR 25540.
After publication of the final rule,
interested parties filed petitions seeking
FRA’s reconsideration of some of the
requirements contained in the final rule.
These petitions generally related to the
following subject areas: Structural
design; fire safety; training; inspection,
testing, and maintenance; and
movement of defective equipment. On
July 3, 2000, FRA issued a response to
the petitions for reconsideration relating
to the inspection, testing, and
maintenance of passenger equipment,
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the movement of defective passenger
equipment, and other miscellaneous
mechanical-related provisions
contained in the final rule. See 65 FR
41284. On April 23, 2002 and June 25,
2002, FRA published two additional
responses to the petitions for
reconsideration addressing the
remaining issues raised in the petitions.
See 67 FR 19970, and 67 FR 42892.
Subsequent to the issuance of these
responses, FRA and interested industry
members began identifying various
issues related to the new passenger
equipment safety standards with the
intent that FRA would address the
issues through FRA’s Railroad Safety
Advisory Committee (RSAC). On May
20, 2003, FRA presented, and the RSAC
accepted, the task of reviewing existing
passenger equipment safety needs and
programs and recommending
consideration of specific actions useful
to advance the safety of rail passenger
service. The RSAC established the
Passenger Equipment Working Group
(Working Group) to handle this task and
develop recommendations for the full
RSAC to consider. Due to the variety of
issues involved the Working Group
established a number of smaller task
forces, with specific expertise, to
develop recommendations on various
subject-specific issues. One of these task
forces, the Mechanical Issues Task Force
(Task Force), was assigned the job of
identifying and developing issues and
recommendations specifically related to
the inspection, testing, and operation of
passenger equipment as well as
concerns related to the attachment of
safety appliances on passenger
equipment.
This proposal is the result of FRA’s
review and consideration of the
recommendations of the Working Group
and the full RSAC. With the exception
of the proposed provisions related to the
attachment of safety appliances on
passenger equipment and the proposed
provision involving out-of-service
credit, FRA has accepted and now
proposes the consensus
recommendations made by the Working
Group and adopted by the full RSAC as
its recommendation to FRA. At the
October 26–27, 2004, meeting of the full
Working Group, FRA withdrew the task
related to the consideration of handling
the attachment of safety appliances on
passenger equipment from the RSAC.
FRA determined that consensus on this
issue could not be reached in the RSAC
process and determined that it would
have to proceed with a proposal on its
own. Therefore, FRA developed the
proposed provisions related to the
attachment of safety appliances
unilaterally based on its own expertise
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in the area and based on discussions
and information developed by the
Working Group and Task Force. FRA
also did not seek consensus in the RSAC
process for the proposed provision
related to out-of service credit. This
issue is being addressed on FRA’s own
accord in response to the American
Public Transportation Association’s
petition for rulemaking dated March 28,
2005. Consequently, FRA did not and
will not seek RSAC consensus on these
issues nor will it discuss any comments
received on these proposed provisions
with the Working Group or RSAC when
developing a final rule on those matters.
In order to conserve agency resources
and prevent duplicative production of
rulemaking documents, FRA has
included its proposed provisions related
to safety appliances on passenger
equipment and out-of-service credit in
this notice.
III. RSAC Overview
In March 1996, FRA established the
RSAC, which provides a forum for
developing consensus recommendations
on rulemakings and other safety
program issues. The Committee
includes representation from all of the
agency’s major customer groups,
including railroads, labor organizations,
suppliers and manufacturers, and other
interested parties. A list of member
groups follows:
American Association of Private
Railroad Car Owners (AARPCO).
American Association of State Highway
& Transportation Officials
(AASHTO).
American Public Transportation
Association (APTA).
American Short Line and Regional
Railroad Association (ASLRRA).
American Train Dispatchers Association
(ATDA).
Association of American Railroads
(AAR).
Association of Railway Museums
(ARM).
Association of State Rail Safety
Managers (ASRSM).
Brotherhood of Locomotive Engineers
and Trainmen (BLET).
Brotherhood of Maintenance of Way
Employes Division (BMWED).
Brotherhood of Railroad Signalmen
(BRS).
Federal Transit Administration (FTA).*
High Speed Ground Transportation
Association (HSGTA).
International Association of Machinists
and Aerospace Workers.
International Brotherhood of Electrical
Workers (IBEW).
Labor Council for Latin American
Advancement (LCLAA).*
League of Railway Industry Women.*
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National Association of Railroad
Passengers (NARP).
National Association of Railway
Business Women.*
National Conference of Firemen &
Oilers.
National Railroad Construction and
Maintenance Association.
National Railroad Passenger Corporation
(Amtrak).
National Transportation Safety Board
(NTSB).*
Railway Supply Institute (RSI).
Safe Travel America (STA).
Secretaria de Communicaciones y
Transporte.*
Sheet Metal Workers International
Association (SMWIA).
Tourist Railway Association Inc.
Transport Canada.*
Transport Workers Union of America
(TWU).
Transportation Communications
International Union/BRC (TCIU/
BRC).
United Transportation Union (UTU).
*Indicates associate membership.
When appropriate, FRA assigns a task
to the RSAC, and after consideration
and debate, RSAC may accept or reject
the task. If accepted, the RSAC
establishes a working group that
possesses the appropriate expertise and
representation of interests to develop
recommendations to FRA for action on
the task. These recommendations are
developed by consensus. A working
group may establish one or more task
forces to develop facts and options on
a particular aspect of a given task. The
task force then provides that
information to the working group for
consideration. If a working group comes
to unanimous consensus on
recommendations for action, the
package is presented to the RSAC for a
vote. If the proposal is accepted by a
simple majority of the RSAC, the
proposal is formally recommended to
FRA. FRA then determines what action
to take on the recommendation. Because
FRA staff has played an active role at
the working group level in discussing
the issues and options and in drafting
the language of the consensus proposal,
FRA is often favorably inclined toward
the RSAC recommendation. However,
FRA is in no way bound to follow the
recommendation and the agency
exercises its independent judgment on
whether the recommended rule achieves
the agency’s regulatory goal, is soundly
supported, and is in accordance with
policy and legal requirements. Often,
FRA varies in some respects from the
RSAC recommendation in developing
the actual regulatory proposal. If the
working group or the RSAC is unable to
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reach consensus on recommendations
for action, FRA moves ahead to resolve
the issue through traditional rulemaking
proceedings.
On May 20, 2003, FRA presented, and
the RSAC accepted, the task of
reviewing existing passenger equipment
safety needs and programs and
recommending consideration of specific
actions useful to advance the safety of
rail passenger service. The Working
Group was established to handle this
task and develop recommendations for
the full RSAC to consider. Members of
the Working Group, in addition to FRA,
included the following:
• AAR, including members from
BNSF Railway Company (BNSF); CSX
Transportation, Incorporated (CSX); and
Union Pacific Railroad Company (UP);
• APTA, including members from
Illinois Commuter Rail Corporation
(METRA); Long Island Rail Road (LIRR);
Metro-North Railroad (MNR);
Southeastern Pennsylvania
Transportation Authority (SEPTA);
Southern California Regional Rail
Authority (SCRRA); Saint Gobian Sully
NA; LDK Engineering; and Herzog
Transit Services, Incorporated;
• Amtrak; AAPRCO; AASHTO; BLET;
BRS; HSGTA; IBEW; NARP; RSI;
SMWIA; STA; TCIU/BRC; TWU; and
UTU.
The NTSB met with the Working
Group and provided staff advisors when
possible. In addition, staff from the U.S.
DOT Volpe National Transportation
Systems Center (Volpe) attended many
of the meetings and contributed to the
technical discussions. Due to the variety
of issues involved, the Working Group
established a number of smaller task
forces, with specific expertise, to
develop recommendations on various
subject-specific issues. Members of the
task forces included various
representatives from various
organizations that were part of the larger
Working Group. One of these task
forces, the Mechanical Issues Task Force
(Task Force), was assigned the job of
identifying and developing issues and
recommendations specifically related to
the inspection, testing, and operation of
passenger equipment as well as
concerns related to the attachment of
safety appliances on passenger
equipment.
The Working Group and the related
Task Force created by the Working
Group conducted a number of meetings
and discussed each of the matters
proposed in this NPRM. Minutes of
these meetings have been made part of
the docket in this proceeding. As
discussed above, FRA withdrew the task
related to the consideration of handling
the attachment of safety appliances on
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passenger equipment from the RSAC on
October 27, 2004. FRA also did not seek
consensus in the RSAC process for the
proposed provision related to out-ofservice credit. This issue is being
addressed on FRA’s own motion in this
proceeding in response to APTA’s
petition for rulemaking dated March 28,
2005. Thus, the Working Group did not
reach consensus on the proposed
provisions related to these issues, and
no recommendation was provided to the
full RSAC. FRA unilaterally developed
the proposed language related to the
attachment of safety appliances and
safety appliance arrangements on new
and existing passenger equipment and
did not seek Working Group or full
RSAC consensus. The Working Group
did reach full consensus on the
proposed regulatory provisions
addressing the other mechanical issues
contained in this proposal on October
26 and 27, 2004, and on September 7,
2005. The Working Group presented its
recommendations to the full RSAC for
its concurrence on January 26, 2005 and
October 11, 2005. All of the members of
the full RSAC in attendance at those
meetings accepted the regulatory
recommendations submitted by the
Working Group. Thus, the Working
Group’s recommendation became the
full RSAC’s recommendation to FRA in
this matter. After reviewing the full
RSAC’s recommendation, FRA adopted
the recommendation with minor
changes for purposes of clarity. FRA
subsequently completed the
development and drafting of this
proposal based on the broad regulatory
recommendations made by the full
RSAC.
Throughout the preamble discussion
of this proposal, FRA refers to
comments, views, suggestions, or
recommendations made by members of
the Working Group or related Task
Force. When using this terminology,
FRA is referring to views, statements,
discussions or positions identified or
contained in either the minutes of the
Working Group and Task Force
meetings. These documents have been
made part of the docket in this
proceeding and are available for public
inspection as discussed in the preceding
ADDRESSES portion of this document.
These points are discussed to show the
origin of certain issues and the course
of discussions on those issues at the task
force or working group level. We believe
this helps illuminate factors FRA has
weighed in making its regulatory
decisions, and the logic behind those
decisions. The reader should keep in
mind, of course, that only the full RSAC
makes recommendations to FRA, and it
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is the consensus recommendation of the
full RSAC on which FRA is acting.
IV. Technical Background
A. Redundancy of Air Compressors
One of the issues identified for
consideration by the Working Group
related to recognition of redundant
systems or components on certain types
of passenger equipment and providing
potential relief when these redundant
systems or components become
inoperative or ineffective. The LIRR
through APTA initially requested a rule
change concerning electric multiple unit
(MU) locomotives operated in train sets
that by design have redundancy of
systems or components such as air
compressors and auxiliary power
inverters. These parties recommended
that if one of these types of redundant
components or systems was found
inoperative or ineffective during a
calendar day exterior mechanical
inspection, it should be permitted to
remain in service until the next calendar
day exterior mechanical inspection;
provided, the safety and integrity of the
train set is not compromised as verified
by a qualified mechanical person. The
Task Force discussed the issue in detail
and determined that the only redundant
components that should be provided
some leeway when found defective were
air compressors on MU passenger
locomotives operated in train sets. At
the May 11 and 12, 2004, meeting, the
Working Group approved the Task
Force’s substantive approach and agreed
to have the Task Force draft a
recommendation for its approval. The
Task Force developed a proposed
recommendation which was approved
by the Working Group on October 26,
2004 and by the full RSAC on January
26, 2005. FRA reviewed and agrees with
the recommendation and has included it
in this proposal.
MU passenger locomotives are
generally operated as married pairs, but
in some cases they can be operated as
single or triple units. In the case of the
married pairs, each pair of MU
locomotives share a single air
compressor. When operated in triple
units, the three MU locomotives
generally share two air compressors,
and single-unit MU locomotives are
equipped with their own air
compressor. The amount of air required
to be produced by the air compressors
is based on the size of the brake pipe
and the brake cylinder reservoirs, the
size of which is based on the calculated
number of brake application-and-release
cycles the train will encounter. In
addition, the compressed air produced
by the air compressors is shared within
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the consist either by utilizing a main
reservoir equalizing pipe or, in single
pipe systems, by utilizing the brake pipe
which is then diverted to the brake
cylinder supply reservoir and other airoperated devices by use of a governor
arrangement. Therefore, a passenger
train set consisting of numerous MU
locomotives will have multiple air
compressors providing the train consist
with the necessary compressed air. FRA
agrees with the determinations of the
Task Force that a loss of compressed air
from a limited number of air
compressors in such a train will not
adversely effect the operation of the
train’s brakes or other air-operated
components on the train.
At the Task Force meetings, the
railroads and air brake manufacturers
provided information demonstrating
that the safety of a train set is not
compromised when a pre-determined
number of inoperative air compressors
are allowed to continue to operate in
service on a MU train set. On such train
sets, the air compressors are applied by
technical specification to a certain
number of cars such as one per married
pair, two per triplet, and so on. The
technical specifications for these air
compressors generally allow for a duty
cycle (percentage of operating capacity)
for each air compressor that is
something less than 50 percent. In fact,
some technical specifications limit the
air compressor duty cycle to 33 percent.
This means that on MU train sets the
available air compressors are required to
operate at only 33 to 50 percent of their
operational capacity. One of the major
reasons for imposing these low duty
cycles is to ensure that adequate air
pressure is available if one or more of
the other air compressors in the train set
is not operating properly. Thus, these
systems are currently designed to
function properly even in the event that
a limited number of air compressors
become inoperative while the train is in
service. Moreover, even in the unlikely
event that an MU passenger train set
would lose all of its air compressors,
then the air brakes would apply and
would remain applied until sufficient
compressed air is restored to the system.
Consequently, FRA does not see any
adverse impact on the operational safety
of these types of trains if they are
permitted to operate for a relatively
short period of time with a limited
number of air compressors being
inoperative or ineffective.
This NPRM proposes to permit the
continued operation of MU train sets
with a limited number of inoperative or
ineffective air compressors to continue
to be used in passenger service until the
next exterior calendar day mechanical
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inspection when found at such an
inspection. The proposal would require
a railroad to determine through data,
analysis, or actual testing the number of
inoperative or ineffective air
compressors that could be in an MU
train set without compromising the
integrity or safety of the train set based
on the size and type of train and the
train’s operating profile. The railroad
would be required to submit the
maximum number of air compressors
permitted to be inoperative or
ineffective on its various trains to FRA
before it could begin operation under
the proposed provision and would be
required to retain and make available to
FRA any data or analysis relied on to
make those determinations. The
proposal would also require a qualified
maintenance person (QMP) to verify the
safety and integrity of any train
operating with inoperative or ineffective
air compressors before the equipment
continues in passenger service. In
addition, the proposal requires
notification to the train crew of any
inoperative or ineffective air
compressors and requires that a record
be maintained of the defective
condition. FRA believes these proposed
provision will ensure the safety of
passenger operations while providing
the railroads additional flexibility in
handling defective or inoperative
equipment.
FRA seeks comment from interested
parties regarding any safety concerns
related to the proposed flexibility for
continuing to operate MU train sets with
a minimal number of inoperative air
compressors for an additional calendar
day.
B. Pneumatic Testing of Locomotive
Main Reservoirs
The current regulations contained at
49 CFR 229.31(a) relating to main
reservoir tests requires that a hydrostatic
(water) test of a main reservoir be
conducted before it is originally placed
in service or before an existing main
reservoir is placed back in service after
being drilled as provided for in
§ 229.31(c). At the Working Group and
Task Force meetings, the manufacturers
of main reservoirs requested the ability
to conduct a pneumatic (air) test of the
reservoirs in lieu of the currently
required hydrostatic test. The request
was limited to providing relief only for
those tests required before a main
reservoir is originally placed in service
and after an existing main reservoir is
drilled.
The companies that manufacture
reservoirs for the rail industry, whether
the reservoir is utilized as a main
reservoir or reservoir(s) utilized for
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other purposes, must have an American
Society of Mechanical Engineers
(ASME) certification. The reservoirs,
both main and other, manufactured by
these companies are designed and
certified to meet the requirements of the
ASME Boiler and Pressure Vessel Code.
In addition, reservoirs utilized as main
reservoirs on locomotives are also
manufactured and certified to meet the
requirements for such contained in part
229 of the Federal regulations.
Currently, all passenger car reservoirs
are pneumatically tested after
fabrication and before the application of
an interior protective coating. This
process is utilized so that reservoirs may
be repaired if the reservoir does not pass
the initial test requirements. If the
interior protective coating is applied
prior to testing, any weld repairs cannot
be performed, as the interior coating
would be damaged.
The rationale for originally requiring
that the main reservoirs be tested
hydrostatically was based on the safety
concerns should a main reservoir
catastrophically fail during the testing.
The likelihood of injury is minimized
by having the reservoir filled with a
liquid rather than air. However, since
the original drafting of the locomotive
regulations, manufacturers of reservoirs
have implemented and developed both
equipment and procedures to ensure
that test personnel are adequately
shielded when conducting the testing.
The manufacturers have been
performing pneumatic testing on
reservoir for years and FRA is not aware
of any injury related to such testing in
manufacturer-controlled facilities. Thus,
the safety concerns originally attached
to pneumatic testing have been
minimized, if not eliminated, when
conducted at properly equipped
manufacturer facilities.
The ASME code currently utilized by
all manufacturers of main reservoirs
allows for the pneumatic testing of the
reservoirs when the introduction of
liquid cannot be tolerated. The
introduction of water to perform
hydrostatic testing on main reservoirs
creates a problem because if the liquid
is not completely removed and the
reservoir interior completely dried, the
moisture results in poor adhesion or a
lower coating of film than required. This
condition has the potential of causing
interior corrosion and premature failure
of the reservoir. Thus, rather than
creating this potential, FRA agrees with
the recommendation of the RSAC that it
would be both safer and more efficient
to permit the manufacturers of main
reservoirs to utilize pneumatic testing to
meet the requirements contained in 49
CFR 229.31. Consequently, FRA is
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proposing to permit pneumatic testing
of newly manufactured main reservoirs
and reservoirs that are newly drilled
and tested at a manufacturer’s facility.
It should be noted that FRA is
limiting the ability to conduct
pneumatic testing of the main reservoirs
at only those facilities with appropriate
safeguards in place to ensure the safety
of the personnel conducting the testing.
After a reservoir is installed on a
locomotive, FRA believes that
hydrostatic testing would be the only
testing method that adequately ensures
the safety and protection of the
personnel that are performing the test or
working near the installed reservoir. In
order to make this intent clear, FRA has
modified the language of the
recommendation made by the RSAC.
FRA has added language to at the end
of proposed paragraph (c) of § 229.31 to
make clear that pneumatic testing of a
reservoir currently in use and newly
drilled may only be conducted by a
manufacturer of main reservoirs in a
safe environment. In other
circumstances, the proposal makes clear
a hydrostatic test of the reservoir must
be conducted.
FRA seeks comment and information
from interested parties regarding the
proposal to permit the manufacturers of
main reservoirs to pneumatically test
the reservoirs to meet the requirements
of 49 CFR part 229. Specifically, FRA
seeks comment or information on the
following:
1. Are there any safety hazards or any
known injuries or accidents related to
conducting pneumatic testing as
proposed in this notice?
2. Are there any additional
restrictions or requirements that should
be imposed when conducting
pneumatic testing of main reservoirs as
proposed in this notice?
3. Are the estimated economic costs
and benefits associated with proposed
flexibility accurate?
C. Design of New Passenger Equipment.
The manufacturers and railroad
representative on the Working Group
and Task Force sought clarification of
the provision contained in 49 CFR
238.231(b). This section requires the
brake systems on equipment ordered on
or after September 8, 2000, or placed in
service on or after September 9, 2002, to
be designed so as not to require an
inspector to go on, under, or between
the equipment to observe the brake
actuation or release. At the Task Force
meetings, FRA made clear that this
requirement is a design standard and
was not intended to prohibit or limit the
conduct of brake or mechanical
inspections required to be conducted in
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part 238. FRA realizes that in order to
perform many of the brake and
mechanical inspections required by the
regulations an inspector will have to go
on, under, or between the equipment.
FRA has acknowledged this practice
and railroads have effectively conducted
these types of inspections in this
manner for decades.
The plain language of § 238.231(b)
requires new equipment to be designed
to allow direct observation of the brake
actuation and release without fouling
the equipment. The preamble to the
final rule discusses alternative design
approaches using some type of piston
travel indicator or piston cylinder
pressure indicator on equipment whose
design makes it impossible to meet this
requirement. See 64 FR 25612 (May 12,
1999). FRA’s intent was that this piston
travel indicator could be a device
similar to the definition of ‘‘actuator’’
contained in § 238.5 or some sort of
piston cylinder pressure indicator. The
rule text and related preamble make
clear that the actuation and release of
the brake (or a direct indication of such)
be able to be observed without an
inspector going on, under, or between
the equipment. FRA does not believe
that truck pressure indicators (which
provide no information on piston travel
or piston cylinder pressure) meet this
requirement. FRA recognized that the
envisioned ‘‘indicators’’ discussed in
the preamble to § 238.231(b) may be
ahead of the technological curve for
passenger equipment currently being
delivered and that which may be
delivered in the near future. Thus, FRA
noted its willingness to discuss interim
inspection protocols in lieu of applying
piston travel indicators on such
equipment.
The Task Force discussed the issue in
detail as a number of railroads were in
the process of receiving new equipment,
such as bi-level coaches and other lowslung equipment, the design of which
does not allow observation of the brake
actuation and release of the brake
without going on, under, or between the
equipment. Several railroads and
manufacturers noted that the type of
piston travel indicators envisioned by
FRA to meet the § 238.231(b)
requirement were not currently
available and even if they could be
developed in the near future, they
would likely be a maintenance problem
and unreliable. Representatives of rail
labor also questioned the viability and
need for the type of piston travel
indicators discussed in the preamble to
the final rule. These participants did not
believe that any type of mechanical
indicator should take the place of direct
visual inspection of the brake system
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components. Consequently, the
members of the Task Force believed that
the best approach to the issue was to
provide additional inspection protocols
for new equipment that are designed in
a manner that makes observation of the
actuation and release of the brakes
impossible from outside the plane of the
equipment rather than mandating the
use of untested and potentially
unreliable piston travel indicators.
FRA and the Task Force believe that
the brake system and mechanical
components on bi-level and other lowslung passenger equipment can be
adequately inspected through the daily
brake and mechanical inspections
currently required in the Federal
regulations; provided, appropriate blue
signal protections are established for the
personnel required to perform such
inspections. These daily inspections
permit a visual inspection of a large
percentage of the brake and mechanical
components and over a period of a few
days all portions of the brake system
and mechanical components will be
visually observed. However, because the
necessary design of some new
equipment makes the daily inspections
of the equipment more difficult, does
not permit visual observation of the
brake actuation and release from outside
the plane of the vehicle, and because no
reliable mechanical device is currently
available to provide a direct indication
of such, FRA and the Task Force believe
it is necessary to adopt additional
inspection protocols for this type of
equipment.
The inspection regimen being
proposed in this notice will be
applicable to equipment placed in
service on or after September 9, 2002,
the design of which does not permit
actual visual observation of the brake
actuation and release. The proposed
requirements related to this type of
equipment are similar to those
contained in a FRA Safety Board letter
dated October 19, 2004, granting that
portion of the Massachusetts Bay
Transportation Authority’s (MBTA)
waiver petition seeking relief from the
requirements of § 238.231(b) for 28
Kawasaki bi-level coaches. See Docket
Number FRA–2004–18063. The
proposed provisions would require such
equipment to be equipped with either
piston travel indicators or brake
indicators as defined in § 238.5. The
equipment would also be required to
receive a periodic brake inspection by a
QMP at intervals not to exceed five inservice days and the proposed
inspection would have to be performed
while the equipment is over an
inspection pit or on a raised track. In
addition, the railroad performing the
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proposed inspection would be required
to maintain a record of the inspection
consistent with the existing record
requirements related to Class I brake
tests. FRA believes that these proposed
inspection requirements will ensure the
safety and proper operation of the brake
system on equipment which does not
permit actual visual observation of the
brake actuation and release without
fouling the vehicle.
D. Safety Appliances
Several issues regarding the
attachment of safety appliances on
passenger equipment have arisen over
the last decade. These issues generally
involve the method by which safety
appliances on existing passenger
equipment are required to be attached,
either directly to the car or locomotive
body or by use of a bracket or support.
It has come to FRA’s attention, due to
the investigation of these issues, that a
significant number of existing passenger
cars and locomotives contain some
safety appliances that are attached to the
equipment by some form of welding,
typically the welding of a bracket or
plate to which the safety appliance is
then mechanically fastened. In the last
two decades, manufacturers of certain
passenger equipment have used welding
on some of the safety appliance
arrangements of newly built equipment.
Some segments of the passenger
industry believe welding of these
arrangements is acceptable and have
sought a review of FRA’s historical
prohibition on the welding of safety
appliance arrangements. These parties
believe that new and improved welding
technology, the implementation of new
tracking standards, proper quality
control, and historical documentation
support the use of welding on safety
appliance arrangements.
Historically, FRA has required that
safety appliances be mechanically
fastened to the car structure. FRA has
also historically required that any
brackets or supports applied to a car
structure solely for the purpose of
securing a safety appliance must be
mechanically fastened to the car body.
See MP&E Technical Bulletin 98–14
(June 15, 1998). FRA’s prohibition on
the weldment of safety appliances and
their supports is based on its
longstanding administrative
interpretation of the regulatory ‘‘manner
of application’’ provisions contained in
49 CFR part 231 which require that
safety appliances be ‘‘securely fastened’’
with a specified mechanical fastener.
See e.g., 49 CFR §§ 231.12(c)(4);
231.13(b)(4); 231.14(b)(4) and (f)(4)).
FRA’s prohibition on the welding of
safety appliances is based on its belief
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that welds are not uniform, are subject
to failure, and are very difficult to
inspect to determine if the weld is
broken or cracked. Mechanical
fasteners, by contrast, are generally easy
to inspect and tend to become
noticeably loose prior to failure.
Generally, FRA’s longstanding
interpretation of the regulation
prohibiting the welding of safety
appliances has not been seriously
questioned or opposed since its
inception. Virtually all railcars
manufactured for use in the United
States have their safety appliances and
their safety appliance brackets and
supports mechanically fastened to the
car body, unless a specific exception has
been provided by FRA or the
regulations. FRA acknowledges that it
has permitted limited welding of certain
safety appliances or their brackets and
supports on locomotives and tanks cars.
See MP&E Technical Bulletins 98–48
and 00–06 (June 15, 1998 and August 7,
2000, respectively). These exceptions
were provided because there were no
other alternative methods available for
mechanically fastening these safety
appliance arrangements.
Currently, freight railroad equipment
complies with the existing regulations
and FRA’s interpretation of those
provisions. Traditionally, FRA has not
permitted welding of safety appliance
arrangements on freight equipment. In
addition, the AAR does not permit the
welding of safety appliance
arrangements. FRA continues to believe
that, except in limited circumstances,
the safety appliances on freight
equipment should not be attached with
welding under any condition. This is
primarily due to the extreme differences
in use and inspection between
passenger and freight equipment. Thus,
FRA does not intend to permit welded
safety appliances or their attachment in
that segment of the industry.
Consequently, FRA is limiting any relief
being proposed in this proceeding to
safety appliance arrangements on
passenger equipment.
Although FRA has remained
consistent in its prohibition on the
weldment of safety appliances and their
supports, a significant amount of
passenger equipment has been
manufactured and used in revenue
service for a number of years with safety
appliances being attached to the car
body using some form of welding.
Currently, FRA is aware of
approximately 3,000 passenger cars or
locomotives that have safety appliances
or safety appliance brackets or supports
welded to the body of the equipment.
Some units of this equipment were
introduced into service within the last
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few years; others have been in service
for more than a decade. Some of the
3,000 units noted above have been the
subject of formal waiver requests
pursuant to the provisions contained in
49 CFR part 211. See Docket Numbers
FRA–2000–8588 and FRA–2000–8044.
In an effort to fully develop the issues
relating to the welding of safety
appliances on existing passenger
equipment, FRA conducted an informal
safety inquiry and subsequently
submitted the issue to RSAC in this
proceeding. On June 17, 2003, a
informal safety inquiry was held in
Washington, DC, where all interested
parties were permitted to express their
concerns relating to FRA’s long-standing
interpretation prohibiting welded of
safety appliance arrangements.
Representatives from APTA, AAR,
consultants, manufacturers, and union
representatives gave presentations or
provided comments expressing their
points of interests or concerns. FRA also
referred the issue to the RSAC process
in this proceeding, which in turn
assigned the issue to the mechanical
Task Force, to aid in developing and
determining if there is a practical
application where welding may be
suitable and to consider methods by
which FRA could revise or clarify its
position for future guidance and
regulatory standards. Although the Task
Force engaged in productive discussions
and developed considerable information
relating to the issue, the Task Force
could not reach a consensus on any
recommendation. Consequently, on
October 27, 2004, FRA withdrew the
task related to the consideration of
handling the attachment of safety
appliances on passenger equipment
from the RSAC and decided to proceed
with the development of a regulatory
proposal unilaterally.
At the safety inquiry and the
discussions within the Task Force,
ATPA and its primary members all
indicated that FRA needs to provide
clarity and guidance to the industry
relating to passenger car safety
appliance arrangements, particularly in
the area of attaching brackets and
supports. FRA has always believed that
the industry knew exactly what was
intended by FRA’s interpretation of the
regulations related to ‘‘mechanical
fastening.’’ FRA believes that in all
instances where it has permitted
welding, the allowance was the direct
result of not having any another
available option for attaching the
required safety appliances. Examples,
such as tank cars, locomotives, and
other situations mentioned above,
indicate that FRA has allowed or
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permitted the use of welding in certain
very limited circumstances.
FRA considered issues ranging from
the initial manufacturing stage to the
actual expected life cycle of a weld and
the environment in which the
equipment operates. FRA is cognizant of
the fact that the inspection of welds is
at best difficult and potentially costly
depending on the type of inspection that
might be required. Moreover, the failure
mode of welds is very difficult to detect
visually and the effects of stress and
fatigue may cause welded applications
to have higher failure rates towards the
end of the life cycle of the equipment.
FRA acknowledges that freight and
passenger operations involve
significantly different environments
from a safety appliance standpoint, and
likely justifies an allowance for welded
safety appliance brackets and supports,
at least on existing equipment, and in
other instances where the design of a
vehicle necessitates such use. In most
cases, passenger equipment is inspected
on a more regular basis, generally used
in captive type service, and experiences
far less coupling and uncoupling
associated with switching moves
inherent in freight operations. FRA also
recognizes that it would be extremely
costly to the passenger industry to
require existing equipment to be
retrofitted with new safety appliances
when the existing welded attachments
have not shown a proclivity for failure
at this time.
At the informal safety inquiry and
during the Task Force meetings, FRA
received information and engaged in
discussions relating to the following
issues:
• The safety implications related to
the continued use of existing passenger
equipment with welded safety
appliances or welded safety appliance
brackets or supports;
• Criteria for determining when an
existing piece of passenger equipment
with a welded appliance or welded
bracket or support is defective or unsafe
or both;
• Alternative approaches to
mandatory modification of existing
equipment (e.g., inspection protocols)
and the economic implication of any
suggested approach;
• Clarification of existing regulatory
requirements as they relate to the
welding of safety appliances and their
brackets or supports;
• The safety implications and
standards that should or could be
addressed, were FRA to consider some
latitude in allowing existing passenger
equipment with welded safety
appliances or welded safety appliance
supports or brackets, such as:
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• What part or parts of an appliance
should FRA allow to be welded?
• What quality control standards
should apply to the welding process
(e.g., industry recognized welding
standards)?
• What qualifications/training should
the individual performing the welding
or inspecting a weld need to possess?
• How should field or shop repairs or
both be conducted on equipment with
welded safety appliances or supports?
• When should a weld be considered
defective?
• What visual and non-destructive
inspection techniques or industry
recognized standards are appropriate for
welds?
• At what interval should welds be
inspected?
• What records, if any, should be
maintained of these inspections?
Based on the information and views
provided at both the informal safety
inquiry and through the RSAC process,
FRA continues to believe that
mechanical fastening provides the best
method of attaching safety appliance
arrangements and ensures that the safety
of railroad employees and the public is
not compromised. For this reason, FRA
will continue to require the mechanical
fastening of safety appliance
arrangement wherever possible and
proposes to provide alternative
solutions for use of welding only on
existing passenger equipment and in
circumstances when mechanically
fastening is not practical due to the
design of the vehicle. However, FRA
does agree that there may have been
some misunderstanding within the
passenger rail industry with regard to
safety appliance application and that
some leeway needs to be provided for
existing passenger equipment with
welded safety appliance brackets or
supports in lieu of retrofitting nearly
one-third of the fleet. Thus, in this
NPRM, FRA is proposing to provide
clarification of the requirements related
to the attachment of safety appliance
under 49 CFR part 231. In addition, FRA
is proposing to permit the continued use
of existing passenger equipment with
welded safety appliance brackets or
supports provided such equipment is
identified, inspected, and handled in
accordance with the proposed
requirements. In developing this
proposal, FRA weighed and considered
many different factors and concerns, as
noted above, relating to welding safety
appliances and their brackets or
supports.
An additional issue raised by APTA
and its member railroads relates to the
ability of the industry to develop
standards relating to the safety
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appliance arrangements on new cars of
special construction. Throughout the
Railroad Safety Appliance Standards,
currently contained in 49 CFR part 231;
specifically, § 231.12—Passenger-train
cars with wide vestibules; § 231.13—
Passenger-train cars with open-end
platforms; § 231.14—Passenger-train
cars without end platforms; and
§ 231.23—Unidirectional passengertrain cars adaptable to van-type semitrailer use, there may be inconsistencies
and/or opportunities for clarification in
the construction of newly built
passenger equipment. Many times, it is
necessary to reference two or more
sections of 49 CFR part 231 to determine
if a newly constructed passenger vehicle
meets the minimum requirements of the
Federal regulations. However, criteria
for most of today’s new types of
passenger car construction are found
within 49 CFR 231.18—Cars of special
construction. This results from the fact
that modern technology in construction
of car-building often does not lend itself
to ready application of the current 49
CFR 231 requirements. Rather, the
designer must adapt several different
requirements to meet as closely as
possible construction of specific safety
appliance arrangements in order to
obtain compliance.
Most passenger cars today are
constructed outside the United States,
and this has exacerbated the problem of
varying interpretations of regulations
and resulting safety appliance
arrangements. At times, different
requirements are applied to cars of
similar design where both could have
been constructed in the same manner.
Substantial resources are spent on a
regular basis by all parties concerned in
review sessions to determine if a car is
in compliance prior to construction; and
even when the cars are delivered,
problems have arisen.
In an attempt to limit these problems,
FRA is proposing a method by which
the industry may request approval of
safety appliance arrangements on new
equipment considered to be cars of
special construction under 49 CFR part
231. The proposal would permit the
industry to develop standards to address
many of the new types of passenger
equipment introduced into service. The
proposal would require these standards,
and supporting documentation to be
submitted to FRA for agency approval
pursuant to the special approval process
already contained in the regulation. The
proposal makes clear that any approved
standard would be enforceable against
any person who violates or causes the
violation of the approved standards and
that the penalty schedule contained in
Appendix A to 49 CFR part 231 would
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be used as guidance in assessing any
applicable civil penalty. The goal of this
proposal is to develop consistent safety
appliance standards for each new type
of passenger car not currently identified
in the Federal regulations that ensures
the construction of suitable safety
appliance arrangements in compliance
with 49 CFR part 231. FRA believes the
proposal will reduce or eliminate
reliance upon criteria for cars of special
construction, will improve
communication of safety appliance
requirements to the industry, and will
facilitate regulatory compliance where
clarification or guidance is necessary.
Portions of the proposal relating to
new passenger equipment are already
progressing. By letter dated September
2, 2005, FRA requested APTA to
determine if it is feasible to form a
group to specifically develop potential
safety appliance standards for newly
manufactured passenger equipment and
provide guidance where existing
Federal regulations are not specific to
the design of a passenger car or
locomotive. On October 11, 2005, APTA
informed FRA that it is willing to
undertake this effort and is tentatively
planning its initial meeting in the
beginning of 2006. FRA believes this
approach provides an excellent avenue
to take advantage of the knowledge and
expertise possessed by rail operators
and equipment manufacturers when
considering safety appliance
arrangements on new passenger
equipment of unique design. Under the
provisions proposed in this NPRM, the
standards and guidance developed by
this group would need to be submitted
to and approved by FRA pursuant to the
special approval provisions contained at
§ 238.21.
FRA seeks comments and views from
interested parties relating to the
proposed handling of safety appliances
on both existing and new passenger
equipment. Specifically, FRA seeks
information and comment on the
following:
• Are there other industry recognized
standards relating to welding or the
qualifications of persons conducting
such welding that should be considered
by FRA?
• Are the welding standards
referenced by FRA accurately identified
and are they the most recent version of
the standards?
• Can a standard be developed for
determining when a safety appliance
bracket or support to which a safety
appliance is mechanically attached
becomes part of the car body?
• Should it be based on the linear
amount of weld?
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• To what must the support or
bracket be welded?
• Is there a particular type of weld
that should be used?
• Are there specific qualifications or
standards related to performing such
welds?
• Are the cost estimates associated
with FRA’s proposal relating to existing
equipment accurate?
• Is there any other relevant
information that should be considered
by FRA?
E. Securement of Unattended
Equipment
At FRA’s suggestion, the Task Force
considered issues related to the
securement of unattended equipment.
FRA noted its concern that existing part
238 failed to adequately address either
the inspection of hand or parking brakes
or the issues related to the securement
of unattended equipment. FRA believes
that the rationale for addressing these
issues on freight operations is equally
applicable to passenger operations. The
preamble to the final rule related to 49
CFR part 232 contains an in-depth
discussion of the need to address these
issues. See 66 FR 4156–58 (January 17,
2001). The approach proposed in this
proceeding is also consistent with the
guidance contained in FRA Safety
Advisory 97–1. See 62 FR 49046
(September 15, 1997). Further, FRA is
aware of several incidents on passenger
and commuter operation involving the
running away or inadvertent movement
of unattended equipment.
Using the provisions contained in the
freight power brake regulations at 49
CFR part 232 as a guideline, the Task
Force developed a recommendation to
address these outstanding issues raised
by FRA. As passenger train consists are
much shorter and do not possess the
tonnage associated with freight trains,
the Task Force’s recommendation
modified the provisions contained in 49
CFR part 232 to make them more readily
applicable to passenger operations. The
recommendations developed by the
Task Force and submitted by the full
RSAC are consistent with and based
directly on current passenger industry
practice. Thus, in FRA’s view, they will
have no economic or operational impact
on passenger operations but will ensure
that these best practices currently
adopted by the industry are followed
and complied with by making them part
of the Federal regulations.
The Task Force presented its
recommendation on these issues to the
full Working Group on September 7,
2005. The Working Group reached
consensus on the recommendation and
presented the recommendation to the
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full RSAC and received unanimous
concurrence from such on October 11,
2005. FRA has reviewed the
recommendations of the full RSAC and
has adopted them without change in
this proposal.
In this NPRM, FRA proposes a set of
requirements to address the securement
of unattended equipment. The proposed
provisions will require that unattended
equipment be secured by applying a
sufficient number of hand or parking
brakes to hold the equipment and will
require railroads to develop and
implement a process or procedure to
verify that the applied hand or parking
brakes will hold the equipment. The
proposal will also prohibit a practice
known as ‘‘bottling the air’’ in a
standing cut of cars. The practice of
‘‘bottling the air’’ occurs when a train
crew sets out cars from a train with the
air brakes applied and the angle cocks
on both ends of the train closed, thus
trapping the existing compressed air
and conserving the brake pipe pressure
in the cut of cars they intend to leave
behind. This practice has the potential
of causing, first, an unintentional
release of the brakes on these cars and,
ultimately, a runaway. A full discussion
of the hazards related to this practice is
contained in the preamble to the final
rule related to freight power brakes. See
66 FR 4156–57. Virtually all railroads
prohibit this practice in their operating
rules, thus FRA does not believe any
burden is being imposed on the
railroads by including it in this
proposal.
The NPRM also proposes a minimum
number of hand or parking brakes that
must be applied on an unattended
locomotive consist or train. Due to the
relatively short length and low tonnage
associated with passenger trains, FRA
does not believe that the more stringent
provisions contained in § 232.103(n)(3)
are necessary in a passenger train
context. Thus, the proposal would
require that at least one hand or parking
brake be applied in these circumstances;
however, the number of applied hand or
parking brakes will vary depending on
the process or procedures developed
and implemented by each covered
railroad. In addition, this proposal also
contains provisions requiring railroads
to develop and implement procedures
for securing locomotives not equipped
with a hand or parking brake and
instructions for securing any locomotive
left unattended. As noted previously,
FRA is not aware of any railroad which
does not already have the proposed
procedures or processes in place. Thus,
FRA believes that these proposed
requirements will impose no burden on
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passenger operations covered by 49 CFR
part 238.
In addition to addressing specific
issues relating to securing unattended
equipment, this NPRM also incorporates
and adopts the industry’s best practices
related to the inspection and testing of
hand and parking brakes. FRA proposes
to require that the hand or parking on
other than MU locomotives be inspected
no less frequently than every 368 days
and that a record (either stencil, blue
card, or electronic) be maintained and
provided to FRA upon request. The
proposal would also require the
application and release of the hand or
parking brake at each periodic
mechanical inspection of passenger cars
and unpowered vehicles under
§ 238.307 and would require a complete
inspection of these components every
368 days, with a record being
maintained of this annual inspection.
The inspection and testing intervals as
well as the stenciling and record
keeping requirements proposed in this
document are consistent with the
current practices in the industry and
will impose no additional burden on the
industry.
V. Section-by-Section Analysis
Proposed Amendments to 49 CFR Part
229
Section 229.5 Definitions
FRA is proposing a technical
clarification to the definition of ‘‘MU
locomotive’’ contained in this section.
Existing § 229.5 contains a number of
definitions to define different types of
locomotives covered by the various
provisions contained in part 229. These
include the general definition of
‘‘locomotive’’ as well as various types of
locomotives including: ‘‘control cab
locomotive,’’ ‘‘DMU locomotive,’’ and
‘‘MU locomotive.’’ At the Task Force
meetings representatives of various
railroads and equipment manufacturers
expressed concern over these
definitions, contending that they were
confusing and contained some overlap
making it difficult to determine which
category a particular locomotive fell
within. Of particular concern was the
current definition of ‘‘MU locomotive.’’
The definition of ‘‘MU locomotive’’
was recently reissued in its full length
when the final rule on Locomotive
Event Recorders was published on June
30, 2005. See 70 FR 37939.
Subparagraph (2) of the current
definition identifies an MU locomotive
as ‘‘a multiple unit operated electric
locomotive * * * (2) without propelling
motors but with one or more control
stands.’’ This portion of the MU
locomotive definition is identical to the
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definition of ‘‘control cab locomotive.’’
In an effort to add clarity and to
definitively distinguish an MU
locomotive from a control cab
locomotive, FRA proposes to add some
limiting language to the definition of
what constitutes an MU locomotive.
Historically, FRA has only considered a
locomotive without propelling motors to
be an MU locomotive if it has the ability
to pick up primary power from a third
rail or a pantograph. Consequently, FRA
is proposing to add this language to the
existing definition of MU locomotive as
it is consistent with FRA’s historical
enforcement and interpretation of the
regulation.
Section 229.31 Main Reservoir Tests
FRA is proposing to amend
paragraphs (a) and (c) of this section to
provide the manufacturers of main
reservoirs the option to test main
reservoirs pneumatically rather than
hydrostatically as currently mandated.
The proposed modification would
permit a main reservoir to receive a
pneumatic test before it is originally
placed in service or before an existing
main reservoir is placed back in service
after being drilled. As discussed in
detail in section B of the Technical
Background portion of this document,
the ASME code currently utilized by all
manufacturers of main reservoirs allows
for the pneumatic testing of the
reservoirs when the introduction of
liquid cannot be tolerated. The
introduction of water to perform
hydrostatic testing on main reservoirs
creates a problem because if the liquid
is not completely removed and the
reservoir interior completely dried, the
moisture results in poor adhesion or a
lower coating of film than required. This
condition has the potential of causing
interior corrosion and premature failure
of the reservoir.
The rationale for originally requiring
that the main reservoirs be tested
hydrostatically was based on the safety
concerns should a main reservoir
catastrophically fail during the testing.
The likelihood of injury is minimized
by having the reservoir filled with a
liquid rather than air. However, since
the original drafting of the locomotive
regulations, manufacturers of reservoirs
have implemented and developed both
equipment and procedures to ensure
that test personnel are adequately
shielded when conducting the testing.
The manufacturers have been
performing pneumatic testing on
reservoirs for years and FRA is not
aware of any injury related to such
testing in manufacturer-controlled
facilities. Thus, the safety concerns
originally attached to pneumatic testing
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have been minimized, if not eliminated,
when conducted at properly equipped
manufacturer facilities.
In addition to the safety benefits
related to pneumatic testing, FRA
recognizes that all passenger car main
reservoirs are pneumatically tested after
fabrication and before the application of
an interior protective coating. This
process is utilized so that reservoirs may
be repaired if the reservoir does not pass
the initial test requirements. If the
interior protective coating were to be
applied prior to testing, any weld
repairs could not be performed, as the
interior coating would be damaged.
Thus, in recognition of current industry
practice and in an effort to provide
compliance options that are beneficial
from a safety perspective, FRA agrees
with the recommendation of the RSAC
that it would be both safer and more
efficient to permit the manufacturers of
main reservoirs to utilize pneumatic
testing to meet the requirements
contained in paragraphs (a) and (c) of
this section. Consequently, FRA is
proposing to permit pneumatic testing
of newly manufactured main reservoirs
and reservoirs that are newly drilled
and tested at a manufacturer’s facility.
It should be noted that FRA is
limiting the ability to conduct
pneumatic testing of the main reservoirs
to only those facilities with appropriate
safeguards in place to ensure the safety
of the personnel conducting the testing.
After a reservoir is installed on a
locomotive, FRA believes that
hydrostatic testing would be the only
testing method that adequately ensures
the safety and protection of the
personnel that are performing the test or
working near the installed reservoir. In
order to make this intent clear, FRA has
modified the language of the
recommendation submitted to FRA from
the RSAC. FRA has added language to
the end of proposed paragraph (c) to
make clear that pneumatic testing of a
reservoir currently in use and newly
drilled may only be conducted by a
manufacturer of main reservoirs in a
suitably safe environment. In other
circumstances, the proposal makes clear
a hydrostatic test of the reservoir must
be conducted.
As noted previously, FRA seeks
comment and information from
interested parties regarding the proposal
to permit the manufacturers of main
reservoirs to pneumatically test the
reservoirs to meet the requirements of
49 CFR part 229. Specifically, FRA
seeks comment or information on the
following:
1. Are there any safety hazards or any
known injuries or accidents related to
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conducting pneumatic testing as
proposed in this notice?
2. Are there any additional
restrictions or requirements that should
be imposed when conducting
pneumatic testing of main reservoirs as
proposed in this notice?
3. Are the estimated economic costs
and benefits associated with proposed
flexibility accurate?
Section 229.47
Emergency Brake Valve
Section 229.137 Sanitation, General
Requirements
FRA is proposing to make a technical
clarification to paragraph (b) of § 229.47
and paragraph (b)(1)(iv) of § 229.137 in
order to make these sections consistent
with the new definition of ‘‘DMU
locomotive.’’ The recently published
final rule on Locomotive Event
Recorders added the definition of ‘‘DMU
locomotive’’ to 49 CFR part 229. See 70
FR 37920 (June 30, 2005). This
definition was added to part 229 in
order to specifically identify dieselpowered multiple unit locomotives.
These types of locomotives are just
starting to be used by a small number
of passenger railroads and FRA wants to
be sure that they are adequately
addressed by the safety standards
contained in part 229. As these types of
locomotives are fairly unique, they do
not fit cleanly within the regulations as
they pertain to traditional locomotives
and MU locomotives. In some instances
they are treated as traditional
locomotives and in others they are
treated as MU locomotives. In an effort
to clarify the applicability of various
provisions contained in part 229, FRA is
proposing to amend §§ 229.47 and
229.137 to specifically state that DMU
locomotives are covered by these
provisions. These proposed
clarifications are consistent with FRA’s
historical application of the regulations
to DMU locomotives.
consists of a cylinder, piston, and piston
rod. FRA was not intending to identify
this brake system component when it
included the term in § 238.313(g)(3) of
the original regulation. FRA notes that
the term actuator is used in the
definition of ‘‘piston travel’’ in this
section to refer to the brake system
component described above.
In order to prevent and limit any
confusion on the part of the regulated
community, FRA agrees with the
RSAC’s recommendation to modify the
definition of ‘‘actuator’’ to describe the
brake system component to which the
term has traditionally been attached and
which is what the term refers to in the
definition of ‘‘piston travel.’’ In
addition, FRA accepts the RSAC’s
recommendation to add a new term to
part 238 to describe the device
originally defined as an ‘‘actuator.’’
Therefore, FRA is proposing to add the
term ‘‘piston travel indicator’’ to
describe a device directly activated by
the movement of the brake cylinder
piston, the disc actuator, or the tread
brake unit cylinder piston that provides
an indication of piston travel. FRA
further proposes for the term ‘‘piston
travel indicator’’ to replace the term
‘‘actuator’’ in § 238.313(g)(3).
Proposed Amendments to 49 CFR Part
238
Section 238.17 Movement of Passenger
Equipment With Other Than Power
Brake Defects
FRA is proposing to make a
conforming change in paragraph (b) of
this section to acknowledge the
flexibility being proposed in
§ 238.303(e)(17) of this NPRM relating to
inoperative or ineffective air
compressors on MU passenger
equipment. As discussed in detail above
in the Technical Background portion of
the preamble and in the section-bysection discussion related to § 238.303
below, FRA is proposing to permit
certain MU passenger equipment to
continue to be used in passenger service
until the next exterior calendar day
mechanical inspection.
Section 238.5 Definitions
FRA is proposing to make two
clarifying amendments to the
definitions section contained in part 238
by revising the definition of ‘‘actuator’’
currently contained in regulation and by
adding a new definition for ‘‘piston
travel indicator.’’ Based on discussions
of the Task Force and concerns raised
by other parties it appears the term
‘‘actuator’’ used by FRA in the
Passenger Equipment Safety Standards
final rule is a term that many members
of the passenger industry associate and
use to identify a specific self-contained
brake system component that typically
Section 238.21 Special Approval
Procedures
FRA is proposing conforming changes
to paragraphs (a) and (c) of this section
to recognize the requirements in the
proposed provisions relating to safety
appliances on both existing and new
passenger equipment contained in
§§ 238.229 and 238.230 of this notice.
These conforming changes recognize the
provisions of those sections that require
a railroad to obtain FRA approval of
welded safety appliance attachment or
of an industry-wide standard relating to
safety appliance arrangements on new
passenger equipment of unique design.
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Section 238.229 Safety Appliances—
General
In this section, FRA is proposing
incorporation and clarification of its
long-standing administrative
interpretations regarding the attachment
of safety appliances and safety
appliance brackets and supports. FRA is
also proposing an inspection program
for permitting existing passenger
equipment to remain in service in lieu
of requiring retro-fitting of the
equipment to eliminate welded brackets
or supports. FRA is proposing these
provisions unilaterally and did not seek
a recommendation or concurrence from
RSAC. These issues were discussed
above in the Technical Background
section of the preamble to the proposed
rule. As FRA sees no benefit in
reproducing the entire discussion here,
interested parties should refer to that
discussion when considering the
provisions proposed in this section.
Historically, FRA has required that
safety appliances be mechanically
fastened to the car structure. FRA has
also historically required that any
brackets or supports applied to a car
structure solely for the purpose of
securing a safety appliance must be
mechanically fastened to the car body.
See MP&E Technical Bulletin 98–14
(June 15, 1998). FRA’s prohibition on
the weldment of safety appliances and
their supports is based on its
longstanding administrative
interpretation of the regulatory ‘‘manner
of application’’ provisions contained in
49 CFR part 231 which require that
safety appliances be ‘‘securely fastened’’
with a specified mechanical fastener.
See e.g., 49 CFR §§ 231.12(c)(4);
231.13(b)(4); 231.14(b)(4) and (f)(4)).
FRA’s prohibition on the welding of
safety appliances is based on its belief
that welds are not uniform, are subject
to failure, and are very difficult to
inspect to determine if the weld is
broken or cracked. Mechanical
fasteners, by contrast, are generally easy
to inspect and tend to become
noticeably loose prior to failure.
Generally, FRA’s longstanding
interpretation of the regulation
prohibiting the welding of safety
appliances has not been seriously
questioned or opposed since its
inception. Virtually all railcars
manufactured for use in the United
States have their safety appliances and
their safety appliance brackets and
supports mechanically fastened to the
car body, unless a specific exception has
been provided by FRA or the
regulations. FRA acknowledges that it
has permitted limited welding of certain
safety appliances or their brackets and
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supports on locomotives and tanks cars.
See MP&E Technical Bulletins 98–48
and 00–06 (June 15, 1998 and August 7,
2000, respectively). These exceptions
were provided because there were no
other alternative methods available for
mechanically fastening these safety
appliance arrangements.
Although FRA has remained
consistent in its prohibition on the
weldment of safety appliances and their
supports, a significant amount of
passenger equipment has been
manufactured and used in revenue
service for a number of years with safety
appliances being attached to the car
body using some form of welding.
Currently, FRA is aware of
approximately 3,000 passenger cars or
locomotives that have safety appliances
or safety appliance brackets or supports
welded to the body of the equipment.
Some units of this equipment were
introduced into service within the last
few years; others have been in service
for more than a decade. Some of the
3,000 units noted above have been the
subject of formal waiver requests
pursuant to the provisions contained in
49 CFR part 211. See Docket Numbers
FRA–2000–8588 and FRA–2000–8044.
FRA considered issues ranging from
the initial manufacturing stage to the
actual expected life cycle of a weld and
the environment in which the
equipment operates. FRA is cognizant of
the fact that the inspection of welds is
at best difficult and potentially costly
depending on the type of inspection that
might be required. Moreover, the failure
mode of welds is very difficult to detect
visually and the effects of stress and
fatigue may cause welded applications
to have higher failure rates towards the
end of the life cycle of the equipment.
FRA acknowledges that freight and
passenger operations involve
significantly different environments
from a safety appliances standpoint, and
likely justifies an allowance for welded
safety appliance brackets and supports,
at least on existing equipment, and in
other instances where the design of a
vehicle necessitates such use. In most
cases, passenger equipment is inspected
on a more regular basis, generally used
in captive type service, and experiences
far less coupling and uncoupling
associated with switching moves
inherent in freight operations. FRA also
recognizes that it would be extremely
costly to the passenger industry to
require existing equipment to be
retrofitted with new safety appliances
when the existing welded attachments
have not shown a proclivity for failure
at this time.
Based on the information and views
provided at both the special safety
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inquiry and through the RSAC process,
FRA continues to believe that
mechanical fastening provides the best
method of attaching safety appliance
arrangements and ensures that the safety
of railroad employees and the public are
not compromised. For this reason, FRA
will continue to require the mechanical
fastening of safety appliance
arrangement wherever possible and
proposes to provide alternative
solutions for use of welding only on
existing passenger equipment and in
circumstances when mechanically
fastening is not practical due to the
design of the vehicle. However, FRA
does agree that there may have been
some misunderstanding within the
passenger rail industry with regard to
safety appliance application and that
some leeway needs to be provided for
existing passenger equipment with
welded safety appliance brackets or
supports in lieu of the costly option of
retrofitting nearly one-third of the fleet.
With these thoughts in mind and based
on information and discussions
provided at the informal safety inquiry
and the Task Force meeting, FRA is
proposing both clarification of the
existing requirements related to safety
appliance attachment and is providing a
method to safely handle the inspection
and continued operation of existing
passenger equipment with welded
safety appliances or welded safety
appliance brackets or supports.
Paragraphs (a) and (b) of this
proposed section contain FRA’s longstanding administrative interpretations
prohibiting the use of welding as a
means of attaching either a safety
appliance or a safety appliance bracket
or support. Proposed paragraph (a)
makes clear that all passenger
equipment continues to be subject to the
statutory provisions contained in 49
U.S.C. chapter 203 as well as the
regulatory provisions contained in 49
CFR part 231. Proposed paragraph (b)
incorporates FRA’s long-standing
administrative interpretations regarding
the welding of safety appliances and
their supports. This paragraph makes
clear that safety appliances and their
brackets or supports are to be
mechanically fastened to the car body
and specifically states that welding as a
method of attachment is generally
prohibited. This proposed paragraph
also explains that FRA permits the
welding of a brace or stiffener used in
connection with mechanically fastened
safety appliance and provides a
definition of what constitutes a ‘‘brace’’
or ‘‘stiffener’’ in these arrangements.
Paragraph (c) contains proposed
exceptions to FRA’s general prohibition
related to welding safety appliances.
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Proposed paragraph (c)(1) provides an
exception for passenger equipment
placed in service prior to January 1,
2007, equipped with a safety appliance
that is mechanically fastened to a
bracket or support which is welded to
the vehicle. Rather than require the
retrofitting of existing equipment that
currently contain safety appliance
brackets or supports that are attached to
the equipment by welding, FRA
proposes to permit the equipment to
remain in service provided that the
equipment is identified, inspected, and
handled for repair in accordance with
the provisions proposed in paragraphs
(e) through (k) of this section. FRA
believes the proposed identification and
inspection plan will ensure the safe
operation of equipment currently in
service.
Proposed paragraph (c)(2)
acknowledges the fact that in some
instances, due to the design of a vehicle,
safety appliances are required to be
directly attached to a piece of
equipment by welding. The proposed
requirements in this paragraph would
be applicable to both existing
equipment (i.e. equipment placed in
service prior to January 1, 2007) and to
newly manufactured equipment. The
proposed provisions would require
railroads to identify each piece of
passenger equipment outfitted with a
safety appliance welded directly to the
vehicle and would require the railroad
to provide a detailed rationale
explaining how the design of the vehicle
or placement of the safety appliance
requires the direct welding of the
appliance to the equipment on
passenger equipment placed in service
for the first time on or after January 1,
2007. This paragraph would require that
any such safety appliances be inspected
and handled in accordance with the
proposed inspection and repair
provisions contained in paragraphs (g)
through (k). FRA notes that only the
specifically identified safety appliances
would be required to be so inspected
and handled.
Proposed paragraph (d) contains
standards to clarify when a weld on a
safety appliance is to be considered
defective. This proposed section makes
clear that a weld will be considered
defective if it contains any anomaly,
regardless of size, that affects the
designed strength of the weld. This
section also states that weld will be
defective if it contains a crack and
defines a crack as a fracture of any
visibly discernible length or width.
Further, this paragraph would require
that any repairs made to a defective or
cracked weld would have to be made in
accordance with the inspection plans
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and remedial action provisions
proposed in paragraph (g) and (j) of this
section.
Paragraphs (e) and (f) contain the
proposed provisions relating to the
railroad’s identification of all existing
passenger equipment that contains a
welded safety appliance bracket or
support. This listing would be required
to be submitted to FRA by no later than
December 31, 2006, and permits
railroads to update the list if they
identify equipment after that date.
These paragraphs would permit
railroads to exclude certain safety
appliances from the proposed
inspection provisions provided the
railroad fully explains the basis for any
such exclusion. FRA envisions such
exclusions to be limited to situations
where inspection of the weld is
impossible or in situations where the
size and quality of a weld are such to
make inspection unnecessary (i.e. where
the bracket or support is in essence part
of the car body). Paragraph (f) makes
clear that FRA reserves the right to
disapprove any exclusion proffered by a
railroad by providing written
notification to the railroad of any such
decision.
Paragraphs (g) through (j) contain the
proposed inspection and repair criteria
for any equipment identified with a
welded safety appliance or welded
safety appliance bracket or support.
These proposed requirements contain
provisions concerning when visual
inspections of the involved safety
appliances would be required to be
performed and address the
qualifications of the individuals
required to perform the inspections as
well as the procedures to be utilized
when performing the inspections. FRA
considered various methods for
inspecting the welds on the involved
equipment including various types of
non-destructive testing on smaller
numbers of the involved welds.
However, FRA believes that periodic
visual inspections of all the identified
welds is the most effective and costefficient method of ensuring the proper
condition of the attachments. FRA seeks
comments and views of interested
parties relating to any portion of the
proposed inspection procedures or to
any alternative methods of inspecting
the welds on exiting passenger
equipment.
Proposed paragraph (h) identifies a
number of different types of individuals
that could be utilized by a railroad to
perform the proposed visual
inspections. FRA believes that these
inspectors must be properly trained and
qualified to identify defective weld
conditions. Rather than limit a railroad’s
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ability to utilize a number of its
available personnel, FRA attempted to
list a number of different types of
persons that would have the ability to
conduct the required visual inspections
based on railroad provided training or
due to being certified under an existing
industry-recognized welding standard.
FRA expects that most railroads will
utilize a qualified maintenance person
(QMP) to conduct the inspections as
they are the individuals recognized to
conduct most of the other brake and
mechanical inspections required under
part 238. FRA notes that a QMP would
be required to receive at least four hours
of training specific to weld defect
identification and weld inspection
procedures to be deemed qualified to
perform the proposed visual
inspections. FRA seeks comments from
interested parties regarding the
following:
• Are there other types of qualified
individuals capable of performing the
proposed visual inspections?
• Is the proposed training
requirement for QMP’s sufficient?
• Are the industry standards cited in
this portion of the proposal accurate and
readily available?
Paragraph (j) contains proposed
remedial actions that are required to be
utilized in situations where a welded
safety appliance or safety appliance
bracket or support is found defective or
cracked either during the periodic
visual inspections or while otherwise in
service. Unless the defect or crack is
known to be the result of crash damage,
the railroad would be required to
conduct a failure and engineering
analysis to determine the cause of the
defective condition. The proposed
remedial action provisions would
permit a defective, cracked, or broken
welded safety appliance or safety
appliance bracket or support to be
reattached to a vehicle by either
mechanical fastening or welding if the
defective condition is due to crash
damage or improper construction. Any
welded repair would be required to be
conducted in accordance with APTA’s
Standard for Passenger Rail Vehicle
Structural Repair, SS–C&S–020–03
(September 2003). In instances where
the defective condition is due to
inadequate design, such as
unanticipated stresses or loads during
service, FRA proposes to require that
the safety appliance be mechanically
attached, if possible, and for railroads to
develop a plan for submission to FRA
detailing a schedule for mechanically
fastening the safety appliances of safety
appliance brackets or supports on all
cars in that series of cars. FRA proposes
these strict provisions because where
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73081
inadequate design causes failure of the
safety appliances it is an indication that
there is likely a systemic problem for all
cars similarly constructed.
Paragraph (k) contains the proposed
requirement related to maintaining
records of both the inspections and any
repairs made to welded safety
appliances or welded safety appliance
brackets or supports. These records will
not only aid FRA’s enforcement of the
proposed provisions but will also
provide invaluable information
regarding the longevity and integrity of
weld appliances and brackets or
supports. The records proposed in this
paragraph may be maintained in any
format (written, electronic, etc.) but
must be made available to FRA upon
request.
Section 238.230 Safety Appliances—
New Equipment
This section contains proposed
requirements related to passenger
equipment placed into service after
January 1, 2007. This section reiterates
FRA’s long-standing prohibition on
welding of safety appliance brackets or
supports. FRA has carefully considered
suggestions that would allow
unrestricted use of welding to attach
safety appliances on new passenger
equipment. FRA appreciates that
through proper design, careful quality
control of welding practice, and
selective verification of welds that it
should be possible to achieve safety
equivalent to or better than use of
mechanical fasteners. However, in the
past FRA has encountered poor weld
quality on intercity passenger
equipment safety appliance
attachments, and FRA continues to
encounter instances of poor welding in
other aspects of rail passenger
equipment construction. Since
determination of weld quality outside of
the manufacturing facility is extremely
difficult, since FRA will not have
routine access to manufacturing
facilities to determine proper welding
practice, and since the rail passenger
industry does not have in place a
rigorous quality control program for its
suppliers, FRA has not been able to
ascertain the conditions that would
provide sufficient assurance of safety for
equipment that has no service history.
Nevertheless, FRA welcomes comments
describing processes that are capable of
efficient implementation that would
provide the requisite confidence.
In an effort to remain realistic and
practical, paragraphs (b) and (c) of this
section acknowledge that there may be
instances where the design of a vehicle
makes it impracticable to mechanically
attach a safety appliance bracket or
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support and necessitates the need to
weld the bracket or support. FRA
intends to make clear that the flexibility
to utilize welding in these applications
will be narrowly construed and will
only be permitted in instances where a
clear nexus between the equipment
design and the need to weld a safety
appliance bracket or support exists. FRA
proposes that a railroad identify any
such equipment prior to placing it in
service and that it clearly describe the
necessity to weld the bracket or support
as well as describe the industry
standard followed when making such an
attachment. Proposed paragraph (c)
makes clear that any new equipment
containing welded safety appliance
brackets or supports would be required
to be inspected and handled in
accordance with the provisions
proposed in § 238.229(g) through (k).
Paragraph (d) of this section contains
proposed requirements which would
permit the submission of industry-wide
safety appliance arrangement standards
to FRA for its approval. As discussed in
detail in the section D of the Technical
Background portion of the preamble, the
Railroad Safety Appliance Standards
currently contained in 49 CFR part 231
address a very limited number of
different types of passenger equipment.
The criteria for most of today’s new
types of passenger car construction are
found within 49 CFR 231.18—Cars of
special construction. This results from
the fact that modern technology in
construction of car-building often does
not lend itself to ready application of
the existing 49 CFR part 231
requirements. Rather, the designer must
adapt several different requirements to
meet as closely as possible construction
of specific safety appliance
arrangements in order to obtain
compliance. Most passenger cars today
are constructed outside the United
States, and this has exacerbated the
problem of varying interpretations of
regulations and resulting safety
appliance arrangements. At times,
different requirements are applied to
cars of similar design where both could
have been constructed in the same
manner. Substantial resources are spent
on a regular basis by all parties
concerned in review sessions to
determine if a car is in compliance prior
to construction; and even when the cars
are delivered, problems have arisen.
In attempt to limit these problems,
paragraph (d) proposes a process by
which the industry may request
approval of safety appliance
arrangements on new equipment
considered to be cars of special
construction under 49 CFR part 231.
This paragraph would permit the
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industry to develop standards to address
many of the new types of passenger
equipment introduced into service. The
proposal would require these standards,
and supporting documentation to be
submitted to FRA for FRA approval
pursuant to the special approval process
already contained in § 238.21 of the
regulation. The proposal makes clear
that any approved standard would be
enforceable against any person who
violates or causes the violation of the
approved standards and that the penalty
schedule contained in Appendix A to 49
CFR part 231 would be used as guidance
in assessing any applicable civil
penalty. The goal of this proposal is to
develop consistent safety appliance
standards for each new type of
passenger car not currently identified in
the Federal regulations that ensure the
construction of suitable safety appliance
arrangements in compliance with 49
CFR part 231. FRA believes the proposal
will reduce or eliminate reliance upon
criteria for cars of special construction,
will improve communication of safety
appliance requirements to the industry,
and will facilitate regulatory compliance
where clarification or guidance is
necessary.
Section 238.231 Brake System
Paragraph (b) contains proposed
language relating to the design of
passenger equipment placed in service
for the first time on or after September
9, 2002 and contains additional
inspection criteria for such equipment if
it is not designed to permit visual
observation of the brake actuation and
release from outside the plane of the
equipment. The plain language of
existing paragraph (b) requires new
equipment to be designed to allow
direct observation of the brake actuation
and release without fouling the
equipment. The preamble to the final
rule discusses alternative design
approaches using some type of piston
travel indicator or piston cylinder
pressure indicator on equipment whose
design makes it impossible to meet this
requirement. See 64 FR 25612 (May 12,
1999). FRA’s intent was that this piston
travel indicator could be a device
similar to the definition of ‘‘actuator’’
contained in § 238.5 or some sort of
piston cylinder pressure indicator. The
rule text and related preamble make
clear that the actuation and release of
the brake (or a direct indication of such)
be able to be observed without an
inspector going on, under, or between
the equipment. FRA does not believe
that truck pressure indicators (which
provide no information on piston travel
or piston cylinder pressure) meet this
requirement.
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FRA recognizes that the envisioned
‘‘indicators’’ discussed in the preamble
of the final rule may be ahead of the
technological curve for passenger
equipment currently being delivered
and that which may be delivered in the
near future. Thus, FRA noted its
willingness to the RSAC and the Task
Force to consider alternatives to
requiring piston travel indicators on
such equipment. The Task Force
discussed the issue in detail as a
number of railroads were in the process
of receiving new equipment, such as bilevel coaches and other low-slung
equipment, the design of which does
not allow observation of the brake
actuation and release of the brake
without going on, under, or between the
equipment. Several railroads and
manufacturers noted that the type of
piston travel indicator envisioned by
FRA to meet the § 238.231(b)
requirement was not currently available
and even if it could be developed in the
near future it would likely be a
maintenance problem and unreliable.
Representatives of rail labor also
questioned the viability and need for the
type of piston travel indicators
discussed in the preamble to the final
rule. These participants did not believe
that any type of mechanical indicator
should take the place of direct visual
inspection of the brake system
components. Consequently, the
members of the Task Force believed that
the best approach to the issue was to
provide additional inspection protocols
for new equipment designed in a
manner that makes observation of the
actuation and release of the brakes
impossible from outside the plane of the
equipment in lieu of mandating the use
of untested and potentially unreliable
piston travel indicators. The Task Force
submitted this recommendation to the
full RSAC which in turn submitted the
recommendation to FRA.
FRA and the Task Force believe that
the brake system and mechanical
components on bi-level and other lowslung passenger equipment can be
adequately inspected through the daily
brake and mechanical inspections
currently required in the Federal
regulations; provided, appropriate blue
signal protections are established for the
personnel required to perform such
inspections. These daily inspections
permit a visual inspection of a large
percentage of the brake and mechanical
components and over a period of a few
days all portions of the brake system
and mechanical components will be
visually observed. However, because the
necessary design of some new
equipment makes the daily inspections
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of the equipment more difficult, does
not permit visual observation of the
brake actuation and release from outside
the plane of the vehicle and because no
reliable mechanical device is currently
available to provide a direct indication
of such, FRA agrees with the Task Force
and RSAC recommendation that it is
necessary to adopt additional inspection
protocols for this type of equipment.
The inspection regiment being
proposed in paragraph (b) will be
applicable to equipment placed in
service on or after September 9, 2002,
the design of which does not permit
actual visual observation of the brake
actuation and release. The proposed
requirements related to this type of
equipment are similar to those
contained in a FRA Safety Board letter
dated October 19, 2004, granting that
portion of the Massachusetts Bay
Transportation Authority’s (MBTA)
waiver petition seeking relief from the
requirements of § 238.231(b) for 28
Kawasaki bi-level coaches. See Docket
Number FRA–2004–18063. The
proposed provisions would require such
equipment to be equipped with either
piston travel indicators or brake
indicators as defined in § 238.5. The
equipment would also be required to
receive a periodic brake inspection by a
QMP at intervals not to exceed five inservice days and the proposed
inspection would have to be performed
while the equipment is over an
inspection pit or on a raised track. In
addition, the railroad performing the
proposed inspection would be required
to maintain a record of the inspection
consistent with the existing record
requirements related to Class I brake
tests. The specific inspection criteria are
discussed in more detail in the sectionby-section analysis related to § 238.313.
FRA believes that these proposed
inspection requirements will ensure the
safety and proper operation of the brake
system on equipment which does not
permit actual visual observation of the
brake actuation and release without
fouling the vehicle.
Paragraph (h) contains proposed
provisions related to the inspection of
locomotive hand or parking brakes as
well as proposed provisions addressing
the securement of unattended
equipment. FRA proposes to modify
paragraph (h)(3) to require that the hand
or parking brake on other than MU
locomotives be inspected no less
frequently that every 368 days and that
a record (either stencil, blue card, or
electronic) be maintained and provided
to FRA upon request. Similar provisions
were previously contained in 49 CFR
part at § 232.10, prior to part 232’s
revision in January of 2001. However,
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FRA inadvertently failed to include
hand brake inspection provisions in its
original issuance of the Passenger
Equipment Safety Standards. Therefore,
FRA raised the issue with the RSAC and
it recommended that provisions
regarding the inspection of hand and
parking brakes on passenger equipment
be added to part 238. FRA agrees with
this recommendation. The inspection
and testing intervals as well as the
stenciling and record keeping
requirements proposed in paragraph
(b)(3) are consistent with the current
industry practices and will impose no
additional burden on the industry.
FRA also proposes the addition of a
new paragraph (h)(4) that would contain
specific requirements related to the
securement of unattended equipment. A
detailed discussion regarding the
development of this proposal is
contained in Section E of the Technical
Background portion of the preamble. At
FRA’s suggestion, the Task Force
considered issues related to the
securement of unattended equipment.
FRA noted its concern that existing part
238 failed to adequately address either
the inspection of hand or parking brakes
or the issues related to the securement
of unattended equipment. FRA believes
that the rational for addressing these
issues on freight operations is equally
applicable to passenger operations. The
preamble to the final rule related to 49
CFR part 232 contains an in-depth
discussion of the need to address these
issues. See 66 FR 4156–58 (January 17,
2001). The approach proposed in this
proceeding is also consistent with the
guidance contained in FRA Safety
Advisory 97–1. See 62 FR 49046
(September 15, 1997). The requirements
proposed in this paragraph are
consistent with and based directly on
current passenger industry practice.
Thus, in FRA’s view, the proposed
provisions will have no economic or
operational impact on passenger
operations but will ensure that these
best practices currently adopted by the
industry are followed and complied
with by making them part of the Federal
regulations.
Paragraph (h)(4) contains proposed
provisions that would require that
unattended equipment be secured by
applying a sufficient number of hand or
parking brakes to hold the equipment
and would require railroads to develop
and implement a process or procedure
to verify that the applied hand or
parking brakes will hold the equipment.
The proposal would also prohibit a
practice known as ‘‘bottling the air’’ in
a standing cut of cars. A full discussion
of the hazards related to this practice is
contained in the preamble of the final
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rule related to freight power brakes. See
66 FR 4156–57. Virtually all railroads
prohibit this practice in their operating
rules, thus FRA does not believe any
burden is being imposed on the
railroads by including it in this
proposal.
Paragraph (h)(4) also contains
proposed provisions to require a
minimum number of hand or parking
brakes that must be applied on an
unattended locomotive consist or train.
Due to the relatively short length and
low tonnage associated with passenger
trains, FRA does not believe that the
more stringent provisions contained in
§ 232.103(n)(3) are necessary in a
passenger train context. Thus, this
paragraph proposes to require that at
least one hand or parking brake be fully
applied on an unattended passenger
locomotive consist or passenger train;
however, the number of applied hand or
parking brakes will vary depending on
the process or procedures developed
and implemented by each covered
railroad.
Members of the Task Force sought
clarification as to the meaning of the
term ‘‘fully applied’’ as it relates to
certain passenger equipment equipped
with parking brakes. With the
introduction of the spring applied
parking brake, the parking brake can be
‘‘conditioned to apply’’ but may not be
fully applied. Many spring applied
parking brake arrangements usually
incorporate an anti-compounding
feature so the service brake application
and parking brake application are not
simultaneously applied. This
arrangement is utilized to limit the
thermal input that may occur if the
forces from the service brake application
and parking brake application are
applied simultaneously. When the train
is left unattended, the operator would
‘‘condition’’ the parking brake for
application through a cab switch push
button or by simply deactivating the cab
through normal shutdown procedures.
The brake equipment is either placed in
an emergency brake condition or the
brake pipe is vented to zero pressure at
a service reduction rate. This brake
equipment operation would result in
brake cylinder pressure being applied to
the brake units. The brake cylinder
pressure provides sufficient force to
create an equivalent force to that of the
parking brake. If the equipment is not
left on a source of compressed air, the
brake cylinder pressure may be slowly
depleted. When the brake cylinder
pressure is gradually reduced, the
parking brake gradually applies so that
below a prescribed brake cylinder
pressure, the parking brake is fully
applied. In light of the preceding
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discussion, FRA intends to make clear
that a spring applied parking brake will
be considered ‘‘fully applied’’ under
paragraph (h)(4) if all steps have been
take to permit its full application (i.e.,
‘‘conditioned to apply’’).
In addition, paragraph (h)(4) contains
proposed provisions requiring railroads
to develop and implement procedures
for securing locomotives not equipped
with a hand or parking brake and
develop, implement, and adopt
instructions for securing any locomotive
left unattended. As noted previously,
FRA is not aware of any railroad which
does not already have the proposed
procedures or processes in place. Thus,
FRA believes that these requirements
proposed in paragraph (h)(4) will
impose no burden on passenger
operations covered by 49 CFR part 238.
Section 238.303 Exterior Calendar Day
Mechanical Inspection of Passenger
Equipment
Paragraph (e)(17) contains proposed
provisions requiring that air
compressors, on passenger equipment
so equipped, be in effective and
operative condition. The proposed
provision also provides flexibility to
permit certain equipment found with
ineffective or inoperative air
compressors at its exterior calendar day
mechanical inspection to continue in
service until its next such inspection if
various conditions are met by the
railroad. A full discussion regarding the
development of these proposed
provisions is contained in Section A of
the Technical Background portion of the
preamble.
MU passenger locomotives are
generally operated as married pairs but
in some cases they can be operated as
single or triple units. In the case of the
married pairs, each pair of MU
locomotives share a single air
compressor. When operated in triple
units, the three MU locomotives
generally share two air compressors and
single-unit MU locomotives are
equipped with their own air
compressor. The amount of air required
to be produced by the air compressors
is based on the size of the brake pipe
and the brake cylinder reservoirs, the
size of which are based on the
calculated number of brake application
and release cycles the train will
encounter. In addition, the compressed
air produced by the air compressors is
shared within the consist by utilizing a
main reservoir equalizing pipe or, in
single pipe systems, through the brake
pipe which is then diverted to the brake
cylinder supply reservoir and other air
operated devices by use of a governor
arrangement. Therefore, a passenger
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train set consisting of numerous MU
locomotives will have multiple air
compressors providing the train consist
with the necessary compressed air. FRA
agrees with the determinations of the
Task Force and the full RSAC that a loss
of compressed air from a limited
number of air compressors in such a
train will not adversely effect the
operation of the train’s brakes or other
air-operated components on the train.
Paragraph (e)(17) proposes to permit
the continued operation of MU train sets
with a limited number of inoperative or
ineffective air compressors to continue
to be used in passenger service until the
next exterior calendar day mechanical
inspection when found at such an
inspection. This paragraph would
require a railroad to determine through
data, analysis, or actual testing the
maximum number of inoperative or
ineffective air compressors that could be
in an MU train set without
compromising the integrity or safety of
the train set based on the size and type
of train and the train’s operating profile.
The railroad would be required to
submit the maximum number of air
compressors permitted to be inoperative
or ineffective on its various trains to
FRA before it could begin operation
under the proposed provision and
would be required to retain and make
available to FRA any data or analysis
relied on to make those determinations.
Proposed paragraph (e)(17) would
also require a qualified maintenance
person (QMP) to verify the safety and
integrity of any train operating with
inoperative or ineffective air
compressors before the equipment
continues in passenger service. In
addition, the proposal requires
notification to the train crew of any
inoperative or ineffective air
compressors and requires that a record
be maintained of the defective
condition. FRA notes that the proposal
provides FRA with the authority to
revoke a railroad’s ability to utilize the
flexibility proposed in this paragraph if
the railroad fails to comply with the
maximum limits established for
continued operation of inoperative air
compressors or the maximum limits are
not supported by credible and accurate
data. FRA believes that the provisions
proposed in this paragraph will ensure
the safety of passenger operations while
providing the railroads additional
flexibility in handling defective or
inoperative equipment.
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Section 238.307 Periodic Mechanical
Inspection of Passenger Cars and
Unpowered Vehicles Used in Passenger
Trains
Proposed paragraphs (c)(13) and (d)
contain requirements related to the
periodic inspection of hand or parking
brakes on passenger cars and other
unpowered vehicles. As noted
previously, FRA inadvertently failed to
include any hand brake inspection
provisions in its original issuance of the
Passenger Equipment Safety Standards.
Thus, FRA raised the issue with the
RSAC and the Task Force and they
recommended inclusion of various
provisions regarding the inspection of
hand and parking brakes on passenger
equipment in this proposal. FRA agrees
with this recommendation. Paragraph
(c)(13) proposes to require that the hand
or parking brake on passenger cars and
unpowered vehicles used in passenger
trains be applied and released at each
periodic mechanical inspection. No
record of this inspection would need to
be prepared or retained. Based on
information provided at the Task Force
and Working Group meetings, all
passenger operations currently conduct
the proposed inspection of the hand and
parking brakes at each periodic
mechanical inspection. Paragraph (d) is
modified and proposes to require a
complete inspection of the hand or
parking brake as well as their parts and
connections on passenger cars and
unpowered vehicles no less frequently
than every 368 days. Paragraph (d) also
proposes to require that a record (either
stencil, blue card, or electronic) be
maintained and provided to FRA upon
request. The inspection and testing
intervals as well as the stenciling and
record keeping requirements proposed
in this paragraph are consistent with the
current practices in the industry and
will impose no additional burden on the
industry.
Section 238.313
Class I Brake Tests
Paragraph (g)(3) contains a proposed
conforming change to make this
paragraph consistent with the definition
changes being proposed in § 238.5
relating to the terms ‘‘actuator’’ and
‘‘piston travel indicator.’’ In order to
prevent and limit any confusion on the
part of the regulated community, FRA
agrees with the RSAC’s
recommendation to modify the
definition of ‘‘actuator’’ to describe the
brake system component to which the
term has traditionally been attached and
which is what the term refers to in the
definition of ‘‘piston travel.’’ In
addition, FRA accepts the RSAC’s
recommendation to add a new term to
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part 238 to describe the device
originally defined as an ‘‘actuator.’’
Therefore, FRA is proposing to add the
term ‘‘piston travel indicator’’ to
describe a device directly activated by
the movement of the brake cylinder
piston, the disc actuator, or the tread
brake unit cylinder piston that provides
an indication of piston travel. In
paragraph (g)(3) of this section, FRA is
replacing the term ‘‘actuator’’ with the
term ‘‘piston travel indicator’’ in order
to add clarity to the regulatory
provision.
Paragraph (j) contains the proposed
requirements related to the periodic
inspection of passenger equipment
placed in service for the first time on or
after September 9, 2002, the design of
which does not permit actual visual
observation of the brake actuation and
release as required in § 238.231(b). A
detailed discussion related to the
development and need for these
proposed provisions is contained in
section C of the Technical Background
portion of the preamble and in the
section-by-section analysis related to
paragraph (b) of § 238.231. As
previously noted, the periodic
inspection requirements proposed in
this paragraph are similar to those
contained in a FRA Safety Board letter
dated October 19, 2004, granting that
portion of the Massachusetts Bay
Transportation Authority’s (MBTA)
waiver petition seeking relief from the
requirements of § 238.231(b) for 28
Kawasaki bi-level coaches. See Docket
Number FRA–2004–18063.
Proposed paragraph (j) makes clear
that the periodic inspection provisions
for the identified types of equipment are
in addition to all of the other inspection
provisions contained in paragraphs (a)
through (i) of this section and must be
performed by a QMP. The proposed
provisions would require equipment not
meeting the design requirements
contained in § 238.231(b)(1) to receive a
periodic brake inspection at intervals
not to exceed five in-service days and
the proposed inspection would have to
be performed while the equipment is
over an inspection pit or on a raised
track. Any day or portion of a day that
a piece of passenger equipment is
actually used in passenger service
would constitute an ‘‘in-service day.’’
FRA agrees with the recommendations
of the RSAC and Task Force that five inservice days is appropriate and would
permit the proposed inspection to be
performed during weekends or on other
days when the equipment is not being
used. Thus, the operational and
economic impact of the proposed
inspection requirement is significantly
minimized. The periodic inspection
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would include all of the items and
components identified in paragraphs
(g)(1) through (g)(15) of this section. In
addition, the railroad performing the
proposed inspection would be required
to maintain a record of the inspection
consistent with the existing record
requirements related to Class I brake
tests. FRA believes that these proposed
inspection requirements will ensure the
safety and proper operation of the brake
system on equipment which does not
permit actual visual observation of the
brake actuation and release without
fouling the vehicle.
Section 238.321 Out-of-Service Credit
As discussed previously, FRA did not
seek consensus in the RSAC process for
the proposed provision related to out-of
service credit contained in this section.
This issue is being addressed on FRA’s
own motion in this proceeding in
response to APTA’s petition for
rulemaking dated March 28, 2005. Thus,
the Working Group did not reach
consensus on the proposed provision
related to this issue and no
recommendation was provided to or
comment sought from the full RSAC.
The proposed provision contained in
this section is modeled directly on the
‘‘out-of-use credit’’ provision contained
in the Locomotive Safety Standards at
49 CFR 229.33. The locomotive out-ofuse credit has been effectively and
safely utilized by the railroad industry
for decades. As passenger equipment is
generally captive service equipment, is
generally less mechanically complex
than locomotives, and because the
provisions for which the proposed
credit will be utilized are time-based,
FRA believes it is appropriate to permit
passenger and commuter operations to
receive credit for extended periods of
time when equipment is not being used.
The proposed provision will permit
railroads to extend the dates for
conducting periodic mechanical
inspections and periodic brake
maintenance required by §§ 238.307 and
238.309 for equipment that is out of
service for periods of at least 30 days.
The proposal will require railroads to
maintain records of any out of service
days on the records related to the
periodic attention. FRA does not see a
safety concern with permitting this
flexibility. In fact, the regulation already
provides assurances that the brake
systems on all passenger cars and
unpowered vehicles are in proper
condition after being out of service for
30 days or more by requiring that a
single car test pursuant to § 238.311 is
performed on the vehicle before being
placed back in service. See 49 CFR
238.311(e)(1). FRA seeks comment and
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73085
information from all interested parties
regarding any safety or operating
concerns related to this proposed
provision.
VI. Regulatory Impact and Notices
Executive Order 12866 and DOT
Regulatory Policies and Procedures
This proposed rule has been
evaluated in accordance with existing
policies and procedures, and
determined to be non-significant under
both Executive Order 12866 and DOT
policies and procedures (44 FR 11034;
Feb. 26, 1979). FRA has prepared and
placed in the docket two regulatory
evaluations addressing the economic
impact of this proposed rule. Document
inspection and copying facilities are
available at the Department of
Transportation Central Docket
Management Facility located in Room
PL–401 on the Plaza level of the Nassif
Building, 400 Seventh Street, SW.,
Washington, DC 20590. Access to the
docket may also be obtained
electronically through the Web site for
the DOT Docket Management System at
https://dms.dot.gov. Photocopies may
also be obtained by submitting a written
request to the FRA Docket Clerk at
Office of Chief Counsel, Stop 10,
Federal Railroad Administration, 1120
Vermont Avenue, NW., Washington, DC
20590; please refer to Docket No. FRA–
2005–23080. FRA invites comments on
these regulatory evaluations.
FRA conducted two separate
regulatory evaluations addressing the
economic impact of this proposed rule.
One regulatory evaluation addresses the
economic impact of the proposed
provisions related to the safety
appliance arrangements on passenger
equipment. The other analysis addresses
the economic impact of all of the other
proposed provisions contained in this
NPRM. As FRA developed the proposed
requirements related to safety appliance
arrangements on passenger equipment
unilaterally, FRA believes it is
appropriate to provide a separate
regulatory analysis regarding the
economic impact of those proposed
provisions. As the analyses indicate,
this proposed rule provides an overall
economic savings to the industry due to
the flexibility provided for in many of
the proposed provisions and because
many of the proposed requirements
incorporate existing industry practice or
provide an alternative means of
compliance to what is presently
mandated.
The following table presents the
estimated twenty-year monetary impacts
associated with the proposed provisions
contained in this NPRM. The table
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contains the estimated costs and
benefits associated with this NPRM and
provides the total 20-year value as well
as the 20-year net present value (NPV)
for each indicated item. The dollar
amounts presented in this table have
been rounded to the nearest thousand.
For exact estimates, interested parties
should consult the Regulatory Impact
Analysis (RIA) that has been made part
of the docket in this proceeding.
20-year total
($)
Description
20-year NPV
($)
Costs:
Periodic Brake Inspection of Low-Slung Equipment ........................................................................................
Periodic Inspection of Welded Safety Appliances ...........................................................................................
Air Compressor Records ..................................................................................................................................
4,350,000
3,831,000
250,000
1,957,000
2,335,000
132,000
Total Costs ................................................................................................................................................
8,381,000
4,424,000
Benefits:
Pneumatic Testing of Main Reservoirs ............................................................................................................
Avoided Cost of Piston Travel Indicators .........................................................................................................
Air Compressor—Equipment Utilization ...........................................................................................................
Avoided Cost of Safety Appliance Retrofit .......................................................................................................
Out-of-Service Credit—Equipment Utilization ..................................................................................................
5,940,000
2,550,000
17,000,000
9,000,000
1,020,000
3,147,000
1,275,000
9,005,000
8,370,000
542,000
Total Benefits ............................................................................................................................................
35,510,000
22,339,000
The economic benefits to the industry
related to this proposed rule outweigh
the economic costs by a ratio in excess
of 4 to 1. FRA did not quantify the
safety benefits for most of the provisions
contained in this proposal as many of
the proposed provisions are based on
improved manufacturing techniques,
equipment reliability, or are the result of
additional regulatory flexibility.
However, with regard to the proposed
provision related to the attachment of
safety appliances on passenger
equipment, FRA did consider the
potential safety benefits related to the
proposal. In addition to the potential
avoided cost of retrofitting equipment
containing welded safety appliances or
welded safety appliance brackets or
supports estimated at $9 million, FRA
also believes there are potential safety
benefits to be derived from the reduced
risk of weld failure resulting from the
proposed inspection protocols of
welded safety appliance attachments.
The RIA notes two accidents that were
the result of failed safety appliances and
although FRA’s database did not contain
these accidents, there is no reason to
believe that safety appliances in
passenger operations are immune from
failure. The lack of an accident record
may be due to low risks involved in
passenger operations, but also weld
failure accidents are not generally
reported in FRA systems that are geared
more for accidents that stop rail
operations. The FRA believes that
reducing the risk of weld failures would
benefit passenger operations. FRA notes
that if just 2 or 3 critical accidents are
avoided over the 20-year period cover
by the RIA, the proposal would be costjustified by the safety benefits alone.
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FRA further notes that it did not
estimate a cost for the proposed
provisions related to the securement of
unattended equipment and the
inspection of hand or parking brakes.
The proposed provisions related to
these issues are merely an incorporation
of current industry practice. FRA is not
aware of any passenger or commuter
railroad that does not already conduct
the proposed inspections, maintain the
proposed records, and have the
proposed procedures in place. FRA
seeks comments and input from all
interested parties regarding the
estimates contained in the RIAs
developed in connection with this
NPRM.
Regulatory Flexibility Act and Executive
Order 13272
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) and Executive Order
13272 require a review of proposed and
final rules to assess their impact on
small entities. FRA has prepared and
placed in the docket an Analysis of
Impact on Small Entities (AISE) that
assesses the small entity impact of this
proposal. Document inspection and
copying facilities are available at the
Department of Transportation Central
Docket Management Facility located in
Room PL–401 on the Plaza level of the
Nassif Building, 400 Seventh Street,
SW., Washington, DC 20590. Docket
material is also available for inspection
on the Internet at https://dms.dot.gov.
Photocopies may also be obtained by
submitting a written request to the FRA
Docket Clerk at Office of Chief Counsel,
Stop 10, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590; please
refer to Docket No. FRA–2005–23080.
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‘‘Small entity’’ is defined in 5 U.S.C.
601 as a small business concern that is
independently owned and operated, and
is not dominant in its field of operation.
The U.S. Small Business Administration
(SBA) has authority to regulate issues
related to small businesses, and
stipulates in its size standards that a
‘‘small entity’’ in the railroad industry is
a railroad business ‘‘line-haul
operation’’ that has fewer than 1,500
employees and a ‘‘switching and
terminal’’ establishment with fewer than
500 employees. SBA’s ‘‘size standards’’
may be altered by Federal agencies, in
consultation with SBA and in
conjunction with public comment.
Pursuant to that authority FRA has
published a final statement of agency
policy that formally establishes ‘‘small
entities’’ as being railroads that meet the
line-haulage revenue requirements of a
Class III railroad. See 68 FR 24891 (May
9, 2003). Currently, the revenue
requirements are $20 million or less in
annual operating revenue. The $20
million limit is based on the Surface
Transportation Board’s threshold of a
Class III railroad carrier, which is
adjusted by applying the railroad
revenue deflator adjustment (49 CFR
part 1201). The same dollar limit on
revenues is established to determine
whether a railroad, shipper, or
contractor is a small entity. FRA uses
this alternative definition of ‘‘small
entity’’ for this rulemaking.
The AISE developed in connection
with this NPRM concludes that this
proposal would not have a significant
economic impact on a substantial
number of small entities. Thus, FRA
certifies that this proposed rule is not
expected to have a significant economic
impact on a substantial number of small
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entities under the Regulatory Flexibility
Act or Executive Order 13272.
Paperwork Reduction Act
The information collection
requirements in this proposed rule have
been submitted for approval to the
Office of Management and Budget
(OMB) for review and approval in
accordance with the Paperwork
Reduction Act of 1995 (44 U.S.C. 3501
73087
et seq.). The sections that contain the
new information collection
requirements and the estimated time to
fulfill each requirement are as follows:
CFR section
Respondent
universe
Total annual
responses
Average time
per
reponse
Total annual burden hours
Total annual
burden cost
216.14—Special notice for repairs—passenger
equipment.
229.47—Emergency Brake Valve—Marking Brake
Pipe Valve as such.
—DMU, MU, Control Cab Locomotives—Marking Emergency Brake Valve as such.
238.7—Waivers ..........................................................
238.15—Movement of passenger equipment with
power brake defects, and.
—Movement of passenger equpment that becomes defective en route.
Conditional requirement—Notifications ......................
238.17—Limitations on movement of passenger
equipment containing defects found at calendar
day inspection and on movement of passenger
equipment that develops defects en route.
—Special requisites for movement of passenger
equipment with safety appliance defects.
—Crew member notification ...............................
238.21—Petitions for special approval of alternative
standards.
—Petitions for special approval of alternative
compliance.
—Petitions for special approval of pre-revenue
service acceptance testing plan.
—Comments on petitions ...................................
22 railroads .......
9 forms ..............
5 minutes ..........
1 hour ................
$38
22 railroads .......
5 markings ........
1 minute ............
.08 hour .............
3
22 railroads .......
5 markings ........
1 minute ............
.08 hour .............
3
22 railroads .......
22 railroads .......
9 waivers ...........
1,000 cards/tags
2 hours/25 hrs ...
3 minutes ..........
64 hours ............
50 hours ............
2,432
2,350
22 railroads .......
288 cards/tags ..
3 minutes ..........
14 hours ............
658
22 railroads .......
22 railroads .......
144 notices .......
200 cards/tags ..
3 minutes ..........
3 minutes ..........
7 hours ..............
10 hours ............
329
330
22 railroads .......
76 tags ..............
3 minutes ..........
4 hours ..............
132
22 railroads .......
22 railroads .......
38 notifications ..
1 petition ...........
30 seconds .......
16 hours ............
32 hour ..............
16 hours ............
11
608
22 railroads .......
1 petition ...........
120 hours ..........
120 hours ..........
4,560
22 railroads .......
2 petitions .........
40 hours ............
80 hours ............
3,040
Public/RR Industry.
4 comments ......
1 hour ................
4 hours ..............
256
5 equipment
manuf.
5 equipment
manuf.
5 manuf./22 railroads.
22 railroads/AAR
22 railroads .......
4 equip. designs
540 hours ..........
2,160 hours .......
128,000
4 equip. designs
60 hours ............
240 hours ..........
43,200
10 analyses .......
30 hours ............
300 hours ..........
36,000
1 analysis ..........
7 reviews ...........
20 hours ............
60 hours ............
20 hours ............
420 hours ..........
2,400
15,960
2 notifications ....
2,500 indiv/100
trainers.
2,500 records ....
2 plans ..............
15 minutes ........
1.33 hours .........
1 hour ................
3,458 hours .......
38
114,114
3 minutes ..........
16 hours ............
125 hours ..........
32 hours ............
4,750
2,208
9 equipment
manuf.
9 equipment
manuf.
2 plans ..............
192 hours ..........
384 hours ..........
38,400
2 plans ..............
60 hours ............
120 hours ..........
9,520
22 railroads .......
22 lists ...............
1 hour ................
22 hours ............
836
22 railroads .......
22 railroads .......
22 plans ............
1 record .............
16 hours ............
2.25 hours .........
352 hours ..........
2 hours ..............
17,952
66
22 railroads .......
15 petitions .......
4 hours ..............
60 hours ............
7,200
22 railroads .......
3,044 records ....
4.5 hours/12
minutes.
798 hours ..........
27,324
238.103—Fire Safety:
—Procuring new passenger equipment .............
—Subsequent orders ..........................................
—Existing equipment—fire safety analysis ........
—Transferring passenger cars/locomotives .......
238.107—Inspection/testing/maintenance
plans—
Review by railroads.
238.109—Employee/contractor training .....................
—Training employees: Mechanical Insp .............
238.109—Recordkeeping ...........................................
238.111—Pre-revenue service acceptance testing
plan: Passenger equipment that has previously
been used in service in the U.S.
—Passenger equipment that has not been previously used in revenue service in the U.S.
—Subsequent Order ...........................................
238.229—Safety Appliances (New Rqmnts):
—Welded safety appliances considered defective: lists.
—Inspection plans ..............................................
—Remedial action: Defect/crack in weld—
record.
—Petitions for special approval of alternative
compliance when design of equipment makes
it impractical to mechanically fasten safety
appliance/safety appliance bracket/support to
equipment.
—Records of inspection/repair of welded safety
appliance brackets/supports.
238.230—Safety Appliances—New Equipment (New
Requirement):
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22 railroads .......
7,500 employees
22 railroads .......
9 equipment
manuf.
Frm 00019
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CFR section
Respondent
universe
Total annual
responses
Average time
per
reponse
Total annual burden hours
Total annual
burden cost
—Welded safety appliances: Documentation for
equipment impractically designed to mechanically fasten safety appliance support.
238.231—Brake System (New Requirement):
—Inspection and repair of hand/parking brake:
Records.
238.237—Automated monitoring:
—Documentation for alerter/deadman control
timing.
—Defective alerter/deadman control: Tagging ...
238.303—Exterior calendar day mechanical inspection of passenger equipment: Notice of previous
inspection.
—Dynamic brakes not in operating mode: Tag ..
—Conventional locomotives equipped with inoperative dynamic brakes: Tagging (New Requirements).
—MU passenger equipment found with inoperative/ineffective air compressors at exterior
calendar day inspection: Documents.
—Written notice to train crew about inoperative/
ineffective air compressors.
—Records of inoperative air compressors .........
—Record of exterior calendar day mechanical
inspection (Old Requirement).
238.305—Interior calendar day mechanical inspection of passenger cars:
—Tagging of defective end/side doors ...............
—Records of interior calendar day inspection ...
22 railroads .......
15 documents ...
4 hours ..............
60 hours ............
2,280
22 railroads .......
2,500 forms .......
21 minutes ........
875 hours ..........
28,875
22 railroads .......
3 documents .....
2 hours ..............
6 hours ..............
228
22 railroads .......
22 railroads .......
25 tags ..............
25 notices .........
3 minutes ..........
1 minute ............
1 hour ................
1 hour ................
47
47
22 railroads .......
22 railroads .......
50 tags/cards ....
50 tags/cards ....
3 minutes ..........
3 minutes ..........
3 hours ..............
3 hours ..............
141
141
22 railroads .......
6 documents .....
2 hours ..............
12 hours ............
768
22 railroads .......
3 minutes ..........
5 hours ..............
165
22 railroads .......
22 railroads .......
100 messages
or notices.
100 records .......
2,376,920
records.
2 minutes ..........
10 minutes + 1
minute.
3 hours ..............
435,769 hours ...
99
14,578,452
22 railroads .......
22 railroads .......
540 tags ............
1,968,980
records.
1 minute ............
5 minutes + 1
minute.
9 hours ..............
196,898 hours ...
297
6,661,714
22 railroads .......
22 railroads .......
2 notifications ....
200 notices .......
5 hours ..............
2 minutes ..........
10 hours ............
7 hours ..............
380
266
22 railroads .......
19,284 records ..
3,857,443 hours
71,516
22 railroads .......
5 documents .....
200 hrs. + 2
minutes.
100 hours ..........
5 hours ..............
19,000
22 railroads .......
25 tags ..............
3 minutes ..........
1 hour ................
33
22 railroads .......
15,600 records ..
30 minutes ........
7,800 hours .......
257,400
22 railroads .......
5 seconds .........
25 hours ............
825
22 railroads .......
18,250 verbal
notices.
365,000 tests ....
15 seconds .......
1,521 hours .......
57,798
22 railroads .......
365,000 tests ....
15 seconds .......
1,521 hours .......
57,798
22 railroads .......
1,250 notations
2 minutes ..........
42 hours ............
1,386
1 railroad ...........
1 railroad ...........
10,000 alerts .....
21,900 notifications.
10 seconds .......
20 seconds .......
28 hours ............
122 hours ..........
0
0
1 railroad ...........
Rail Industry ......
1 program .........
3 comments ......
1,200 hours .......
3 hours ..............
1,200 hours .......
9 hours ..............
76,800
342
238.307—Periodic mechanical inspection of passenger cars and unpowered vehicles:
—Alternative inspection intervals: Notice ...........
—Notice of seats/seat attachments broken or
loose.
—Records of each periodic mechanical inspection.
—Detailed documentation of reliability assessments as basis for alternative inspection interval.
238.311—Single car test:
—Tagging to indicate need for single car test ...
238.313—Class I brake test:
—Record for additional inspection for passenger equipment that does not comply with
§ 238.231(b)(1) (New Requirement).
238.315—Class IA brake test:
—Notice to train crew that test has been performed.
—Communicating signal: Tested and two-way
radio system.
238.317—Class II brake test:
—Communicating signal: Tested and two-way
radio system.
238.321—Out-of-service credit (New Requirement):
—Passenger Car: Out-of-use notation ...............
238.445—Automated monitoring:
—Performance monitoring: Alerters/alarms ........
—Monitoring system: Self-test feature: Notifications.
238.503—Inspection, testing, and maintenance requirements:
238.505—Program approval procedures:
—Submission of program ...................................
—Comments on programs ..................................
All estimates include the time for
reviewing instructions; searching
existing data sources; gathering or
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Jkt 208001
maintaining the needed data; and
reviewing the information. Pursuant to
44 U.S.C. 3506(c)(2)(B), FRA solicits
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comments concerning: Whether these
information collection requirements are
necessary for the proper performance of
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the functions of FRA, including whether
the information has practical utility; the
accuracy of FRA’s estimates of the
burden of the information collection
requirements; the quality, utility, and
clarity of the information to be
collected; and whether the burden of
collection of information on those who
are to respond, including through the
use of automated collection techniques
or other forms of information
technology, may be minimized. For
information or a copy of the paperwork
package submitted to OMB, contact Mr.
Robert Brogan at 202–493–6292.
Organizations and individuals
desiring to submit comments on the
collection of information requirements
should direct them to Mr. Robert
Brogan, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Mail Stop 17, Washington DC
20590.
OMB is required to make a decision
concerning the collection of information
requirements contained in this NPRM
between 30 and 60 days after
publication of this document in the
Federal Register. Therefore, a comment
to OMB is best assured of having its full
effect if OMB receives it within 30 days
of publication. The final rule will
respond to any OMB or public
comments on the information collection
requirements contained in this proposal.
FRA is not authorized to impose a
penalty on persons for violating
information collection requirements
which do not display a current OMB
control number, if required. FRA
intends to obtain current OMB control
numbers for any new information
collection requirements resulting from
this rulemaking action prior to the
effective date of a final rule. The OMB
control number, when assigned, will be
announced by separate notice in the
Federal Register.
Federalism Implications
FRA has analyzed this proposed rule
in accordance with the principles and
criteria contained in Executive Order
13132, issued on August 4, 1999, which
directs Federal agencies to exercise great
care in establishing policies that have
federalism implications. See 64 FR
43255. This proposed rule will not have
a substantial effect on the States, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among various levels of
government. This proposed rule will not
have federalism implications that
impose any direct compliance costs on
State and local governments.
FRA notes that the RSAC, which
endorsed and recommended the
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17:03 Dec 07, 2005
Jkt 208001
majority of this proposed rule to FRA,
has as permanent members two
organizations representing State and
local interests: AASHTO and the
Association of State Rail Safety
Managers (ASRSM). Both of these State
organizations concurred with the RSAC
recommendation endorsing this
proposed rule. The RSAC regularly
provides recommendations to the FRA
Administrator for solutions to regulatory
issues that reflect significant input from
its State members. To date, FRA has
received no indication of concerns
about the Federalism implications of
this rulemaking from these
representatives or of any other
representatives of State government.
Consequently, FRA concludes that this
proposed rule has no federalism
implications, other than the preemption
of state laws covering the subject matter
of this proposed rule, which occurs by
operation of law under 49 U.S.C. 20106
whenever FRA issues a rule or order.
Elements of the proposed rule dealing
with safety appliances affect an area of
safety that has been pervasively
regulated at the Federal level for over a
century. Accordingly, the proposed
amendments will involve no impacts on
Federal relationships.
Environmental Impact
FRA has evaluated this proposed
regulation in accordance with its
‘‘Procedures for Considering
Environmental Impacts’’ (FRA’s
Procedures) (64 FR 28545, May 26,
1999) as required by the National
Environmental Policy Act (42 U.S.C.
4321 et seq.), other environmental
statutes, Executive Orders, and related
regulatory requirements. FRA has
determined that this proposed
regulation is not a major FRA action
(requiring the preparation of an
environmental impact statement or
environmental assessment) because it is
categorically excluded from detailed
environmental review pursuant to
section 4(c)(20) of FRA’s Procedures. 64
FR 28547, May 26, 1999. Section
4(c)(20) reads as follows:
(c) Actions categorically excluded. Certain
classes of FRA actions have been determined
to be categorically excluded from the
requirements of these Procedures as they do
not individually or cumulatively have a
significant effect on the human environment.
* * * The following classes of FRA actions
are categorically excluded: * * *
(20) Promulgation of railroad safety rules
and policy statements that do not result in
significantly increased emissions or air or
water pollutants or noise or increased traffic
congestion in any mode of transportation.
In accordance with section 4(c) and
(e) of FRA’s Procedures, the agency has
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73089
further concluded that no extraordinary
circumstances exist with respect to this
regulation that might trigger the need for
a more detailed environmental review.
As a result, FRA finds that this
proposed regulation is not a major
Federal action significantly affecting the
quality of the human environment.
Unfunded Mandates Reform Act of 1995
Pursuant to section 201 of the
Unfunded Mandates Reform Act of 1995
(Pub. L. 104–4, 2 U.S.C. 1531), each
Federal agency ‘‘shall, unless otherwise
prohibited by law, assess the effects of
Federal regulatory actions on State,
local, and tribal governments, and the
private sector (other than to the extent
that such regulations incorporate
requirements specifically set forth in
law).’’ Section 202 of the Act (2 U.S.C.
1532) further requires that ‘‘before
promulgating any general notice of
proposed rulemaking that is likely to
result in the promulgation of any rule
that includes any Federal mandate that
may result in expenditure by State,
local, and tribal governments, in the
aggregate, or by the private sector, of
$100,000,000 or more (adjusted
annually for inflation) in any 1 year, and
before promulgating any final rule for
which a general notice of proposed
rulemaking was published, the agency
shall prepare a written statement’’
detailing the effect on State, local, and
tribal governments and the private
sector. The proposed rule would not
result in the expenditure, in the
aggregate, of $100,000,000 or more in
any one year, and thus preparation of
such a statement is not required.
Energy Impact
Executive Order 13211 requires
Federal agencies to prepare a Statement
of Energy Effects for any ‘‘significant
energy action.’’ 66 FR 28355 ( May 22,
2001). Under the Executive Order, a
‘‘significant energy action’’ is defined as
any action by an agency (normally
published in the Federal Register) that
promulgates or is expected to lead to the
promulgation of a final rule or
regulation, including notices of inquiry,
advance notices of proposed
rulemaking, and notices of proposed
rulemaking: (1)(i) That is a significant
regulatory action under Executive Order
12866 or any successor order, and (ii) is
likely to have a significant adverse effect
on the supply, distribution, or use of
energy; or (2) that is designated by the
Administrator of the Office of
Information and Regulatory Affairs as a
significant energy action. FRA has
evaluated this NPRM in accordance
with Executive Order 13211. FRA has
determined that this NPRM is not likely
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to have a significant adverse effect on
the supply, distribution, or use of
energy. Consequently, FRA has
determined that this regulatory action is
not a ‘‘significant energy action’’ within
the meaning of Executive Order 13211.
Privacy Act
FRA wishes to inform all potential
commenters that anyone is able to
search the electronic form of all
comments received into any agency
docket by the name of the individual
submitting the comment (or signing the
comment, if submitted on behalf of an
association, business, labor union, etc.).
You may review DOT’s complete
Privacy Act Statement in the Federal
Register published on April 11, 2000
(Volume 65, Number 70; Pages 19477–
78) or you may visit https://dms.dot.gov.
List of Subjects
49 CFR Part 229
Locomotives, Main reservoirs,
Penalties, Railroads, Railroad safety,
Reporting and recordkeeping
requirements.
49 CFR Part 238
Passenger equipment, Penalties,
Railroad safety, Reporting and
recordkeeping requirements, Safety
appliances.
The Proposed Rule
For the reasons discussed in the
preamble, FRA proposes to amend parts
229 and 238 of chapter II, subtitle B of
Title 49, Code of Federal Regulations, as
follows:
PART 229—[AMENDED]
1. The authority citation for part 229
continues to read as follows:
Authority: 49 U.S.C. 20102–03, 20107,
20133, 20137–38, 20143, 20701–03, 21301–
02, 21304; 28 U.S.C. 2401, note; and 49 CFR
1.49(c), (m).
2. Section 229.5 is amended by
revising the definition of ‘‘MU
locomotive’’ to read as follows:
§ 229.5
Definitions.
*
*
*
*
*
MU locomotive means a multiple unit
operated electric locomotive—
(1) With one or more propelling
motors designed to carry freight or
passenger traffic or both; or
(2) Without propelling motors but
with one or more control stands and a
means of picking-up primary power
such as a pantograph or third rail.
*
*
*
*
*
3. Section 229.31 is amended by
revising paragraphs (a) and (c) to read as
follows:
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17:28 Dec 07, 2005
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§ 229.31
Main reservoir tests.
(a) Before it is placed in service, each
main reservoir other than an aluminum
reservoir shall be subjected to a
pneumatic or hydrostatic pressure of at
least 25 percent more than the
maximum working pressure fixed by the
chief mechanical officer. The test date,
place, and pressure shall be recorded on
Form FRA F 6180–49A, block eighteen.
Except as provided in paragraph (c) of
this section, at intervals that do not
exceed 736 calendar days, each main
reservoir other than an aluminum
reservoir shall be subjected to a
hydrostatic pressure of at least 25
percent more than the maximum
working pressure fixed by the chief
mechanical officer. The test date, place,
and pressure shall be recorded on Form
FRA F 6180–49A, and the person
performing the test and that person’s
supervisor shall sign the form.
*
*
*
*
*
(c) Each welded main reservoir
originally constructed to withstand at
least five times the maximum working
pressure fixed by the chief mechanical
officer may be drilled over its entire
surface with telltale holes that are threesixteenths of an inch in diameter. The
holes shall be spaced not more than 12
inches apart, measured both
longitudinally and circumferentially,
and drilled from the outer surface to an
extreme depth determined by the
formula—
D = (.6PR/S¥0.6P)
Where:
D = Extreme depth of telltale holes in
inches but in no case less than onesixteenth inch;
P = Certified working pressure in
pounds per square inch;
S = One-fifth of the minimum specified
tensile strength of the material in
pounds per square inch; and
R = Inside radius of the reservoir in
inches.
One row of holes shall be drilled
lengthwise of the reservoir on a line
intersecting the drain opening. A
reservoir so drilled does not have to
meet the requirements of paragraphs (a)
and (b) of this section, except the
requirement for a pneumatic or
hydrostatic test before it is placed in
use. Whenever any such telltale hole
shall have penetrated the interior of any
reservoir, the reservoir shall be
permanently withdrawn from service. A
reservoir now in use may be drilled in
lieu of the tests provided for by
paragraphs (a) and (b) of this section,
but shall receive a hydrostatic test
before it is returned to use or may
receive a pneumatic test if conducted by
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the manufacturer in an appropriately
safe environment.
*
*
*
*
*
4. Section 229.47 is amended by
revising paragraph (b) to read as follows:
§ 229.47
Emergency brake valve.
*
*
*
*
*
(b) DMU, MU, and control cab
locomotives operated in road service
shall be equipped with an emergency
brake valve that is accessible to another
crew member in the passenger
compartment or vestibule. The words
‘‘Emergency Brake Valve’’ shall be
legibly stenciled or marked near each
valve or shall be shown on an adjacent
badge plate.
5. Section 229.137 is amended by
revising paragraph (b)(1)(vi) to read as
follows:
§ 229.137 Sanitation, general
requirements.
*
*
*
*
*
(b) * * *
(1) * * *
(vi) Except as provided in § 229.14 of
this part, DMU, MU, and control cab
locomotives designed for passenger
occupancy and used in intercity pushpull service that are not equipped with
sanitation facilities, where employees
have ready access to railroad-provided
sanitation in other passenger cars on the
train at frequent intervals during the
course of their work shift.
*
*
*
*
*
PART 238—[AMENDED]
6. The authority citation for part 238
continues to read as follows:
Authority: 49 U.S.C. 20103, 20107, 20133,
20141, 20302–20303, 20306, 20701–20702,
21301–21302, 21304; 28 U.S.C. 2461, note;
and 49 CFR 1.49.
7. Section 238.5 is amended by
revising the definition of ‘‘actuator’’ and
adding a definition of ‘‘piston travel
indicator’’ to read as follows:
§ 238.5
Definitions.
*
*
*
*
*
Actuator means a self-contained brake
system component that generates the
force to apply the brake shoe or brake
pad to the wheel or disc. An actuator
typically consists of a cylinder, piston,
and piston rod.
*
*
*
*
*
Piston Travel Indicator means a
device directly activated by the
movement of the brake cylinder piston,
the disc brake actuator, or the tread
brake unit cylinder piston that provides
an indication of the piston travel.
*
*
*
*
*
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8. Section 238.17 is amended by
revising paragraph (b) introductory text
to read as follows:
§ 238.17 Movement of passenger
equipment with other than power brake
defects.
*
*
*
*
*
(b) Limitations on movement of
passenger equipment containing defects
found at time of calendar day
inspection: Except as provided in
§§ 238.303(e)(15) and (e)(17), 238.305(c)
and (d), and 238.307(c)(1), passenger
equipment containing a condition not in
conformity with this part at the time of
its calendar day mechanical inspection
may be moved from that location for
repair if all of the following conditions
are satisfied:
*
*
*
*
*
9. Section 238.21 is amended by
revising paragraphs (a) and (c)(2) to read
as follows:
§ 238.21
Special approval procedures.
(a) General. The following procedures
govern consideration and action upon
requests for special approval of
alternative standards under §§ 238.103,
238.223, 238.229, 238.309, 238.311,
238.405, or 238.427; for approval of
alternative compliance under
§§ 238.201, 238.229, or 238.230; and for
special approval of pre-revenue service
acceptance testing plans as required by
§ 238.111. (Requests for approval of
programs for the inspection, testing, and
maintenance of Tier II passenger
equipment are governed by § 238.505.)
*
*
*
*
*
(c) * * *
(2) The elements prescribed in
§§ 238.201(b), 238.229(j)(2), and
238.230(d); and
*
*
*
*
*
10. Section 238.229 is revised to read
as follows:
§ 238.229
Safety appliances—general.
(a) Except as provided in this part, all
passenger equipment continues to be
subject to the safety appliance
requirements contained in Federal
statute at 49 U.S.C. chapter 203 and in
Federal regulations at part 231 of this
chapter.
(b) Except as provided in this part,
FRA interprets the provisions in part
231 of this chapter that expressly
mandate that the manner of application
of a safety appliance be a bolt, rivet, or
screw to mean that the safety appliance
and any related bracket or support used
to attach that safety appliance to the
equipment shall be so affixed to the
equipment. Specifically, FRA prohibits
the use of welding as a method of
attachment of any such safety appliance
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or related bracket or support. For
purposes of this section and part 231 of
this chapter, a ‘‘safety appliance bracket
or support’’ means a component or part
attached to the equipment for the sole
purpose of securing or attaching of the
safety appliance. FRA does allow the
welded attachment of a brace or
stiffener used in connection with a
mechanically fastened safety appliance.
In order to be considered a ‘‘brace’’ or
‘‘stiffener,’’ the component or part shall
not be necessary for the attachment of
the safety appliance to the equipment
and is used solely to provide extra
strength or steadiness to the safety
appliance.
(c) Welded Safety Appliances. (1)
Passenger equipment placed in service
prior to January 1, 2007, that is
equipped with a safety appliance,
required by the ‘‘manner of application’’
provisions in part 231 of this chapter to
be attached by a mechanical fastener
(i.e., bolts, rivets, or screws), and the
safety appliance is mechanically
fastened to a bracket or support that is
attached to the equipment by welding
may continue to be used in service
provided all of the requirements in
paragraphs (e) through (k) of this section
are met.
(2) Passenger equipment that is
equipped with a safety appliance that is
directly attached to the equipment by
welding (i.e., no mechanical fastening of
any kind) shall be considered defective
and immediately handled for repair
pursuant to the requirements contained
in § 238.17(e) unless the railroad meets
the following:
(i) The railroad submits a written list
to FRA that identifies each piece of
passenger equipment equipped with a
welded safety appliance as described in
paragraph (c)(2) of this section and
provides a description of the specific
safety appliance;
(ii) For passenger equipment placed
in service for the first time on or after
January 1, 2007, the railroad provides a
detailed basis as to why the design of
the vehicle or placement of the safety
appliance requires that the safety
appliance be directly welded to the
equipment; and
(iii) The involved safety appliance(s)
on such equipment are inspected and
handled pursuant to the requirements
contained in paragraphs (g) through (k)
of this section.
(d) General. Passenger equipment
with a welded safety appliance or a
welded safety appliance bracket or
support will be considered defective
and shall be handled in accordance with
§ 238.17(e) if any part or portion of the
weld is defective or contains a crack.
Any repairs made to such equipment
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shall be in accordance with the
inspection plan required in paragraph
(g) of this section and the remedial
actions identified in paragraph (j) of this
section. A defect for the purposes of this
section means any anomaly, regardless
of size, that affects the designed strength
of the weld. A crack for purposes of this
section means a fracture of any visibly
discernible length or width.
(e) Identification of equipment. The
railroad shall submit a written list to
FRA that identifies each piece of
passenger equipment equipped with a
welded safety appliance bracket or
support by January 1, 2007. Passenger
equipment placed in service prior to
January 1, 2007, but not discovered
until after January 1, 2007, shall be
immediately added to the railroad’s
written list and shall be immediately
inspected in accordance with paragraph
(g) through (k) of this section. The
written list submitted by the railroad
shall contain the following:
(1) The equipment number;
(2) The equipment type;
(3) The safety appliance bracket(s) or
support(s) affected;
(4) Any equipment and any specific
safety appliance bracket(s) or
supports(s) on the equipment that will
not be subject to the inspection plan
required in paragraph (g) of this section;
(5) A detailed explanation for any
such exclusion recommended in
paragraph (e)(4) of this section;
(f) FRA’s Associate Administrator for
Safety reserves the right to disapprove
any exclusion recommended by the
railroad in paragraphs (c)(2)(i) and (d)(4)
of this section and will provide written
notification to the railroad of any such
determination.
(g) Inspection Plans. The railroad
shall adopt and comply with and submit
to FRA a written safety appliance
inspection plan. At a minimum, the
plan shall include the following:
(1) An initial visual inspection
(within 1 year of date of publication)
and periodic re-inspections (at intervals
not to exceed 6 years) of each welded
safety appliance bracket or support
identified in paragraph (e) of this
section. If significant disassembly of a
car is necessary to visually inspect the
involved safety appliance bracket or
support, the initial visual inspection
may be conducted at the equipment’s
first periodic brake equipment
maintenance interval pursuant to
§ 238.309 occurring after January 1,
2006.
(2) Identify the personnel that will
conduct the initial and periodic
inspections and any training those
individuals are required to receive in
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accordance with the criteria contained
in paragraph (h) of this section.
(3) Identify the specific procedures
and criteria for conducting the initial
and periodic safety appliance
inspections in accordance with the
requirements and criteria contained in
paragraph (i) of this section. This may
include the adoption and compliance
with any date specific industry accepted
and developed procedure and criteria.
(4) Identify when and what type of
potential repairs or potential remedial
action will be required for any defective
welded safety appliance bracket or
support discovered during the initial or
periodic safety appliance inspection in
accordance with paragraph (j) of this
section.
(5) Identify the records that will be
maintained that are related to the initial
and periodic safety appliance
inspections in accordance with the
requirements contained in paragraph (k)
of this section.
(h) Inspection Personnel. The initial
and periodic safety appliance
inspections shall be performed by
individuals properly trained and
qualified to identify defective weld
conditions. At a minimum, these
personnel include the following:
(1) A qualified maintenance person
(QMP) with at least 4 hours of training
specific to the identification of weld
defects and the railroad’s weld
inspection procedures;
(2) A current certified welding
inspector (CWI) pursuant to American
Welding Society Standard—AWS QC–1,
Standard for AWS Certification of
Welding Inspectors (1996);
(3) A person possessing a current
Canadian Welding Bureau (CWB)
certification pursuant to the Canadian
Standards Association Standard W59
(2003); or
(4) A person possessing a current
level II or level III visual inspector
certification from the American Society
for Non-destructive Testing pursuant to
Recommended Practice SNT–TC–1A—
Personnel Qualification and
Certification in Nondestructive Testing
(2001).
(i) Inspection Procedures. The initial
and periodic safety appliance
inspections shall be conducted in
accordance with the procedures and
criteria established in the railroad’s
inspection plan. At a minimum these
procedures and criteria shall include:
(1) A complete visual inspection of
the entire welded surface of any safety
appliance bracket or support identified
in paragraph (e) of this section.
(2) The visual inspection shall occur
after the complete removal of any dirt,
grease, rust, or any other foreign matter
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from the welded portion of the involved
safety appliance bracket or support.
Removal of paint is not required.
(3) The railroad shall disassemble any
equipment necessary to permit full
visual inspection of the involved weld.
(4) Any materials necessary to
conduct a complete inspection must be
made available to the inspection
personnel throughout the inspection
process. These include but are not
limited to such items as mirrors,
magnifying glasses, or other location
specific inspection aids. Remote
viewing aids possessing equivalent
sensitivity are permissible for restricted
areas.
(5) Any weld found with a potential
defect or crack as defined in paragraph
(d) of this section during the initial or
periodic safety appliance inspection
shall be inspected by either a certified
weld inspector identified in paragraph
(h)(2) and (h)(3) of this section, a
certified level II or III inspector
identified in paragraph (h)(4) of this
section, or a welding or materials
engineer possessing a professional
engineer’s license for a final
determination. No car with a potential
defect or crack in the weld of a safety
appliance or its attachment may
continue in use until a final
determination as to the existence of a
defect or crack is made by the personnel
identified in this paragraph.
(6) A weld finally determined to
contain a defect or crack shall be
handled for repair in accordance with
§ 238.17(e) and repaired in accordance
with the remedial action criteria
contained in paragraph (j) of this
section.
(j) Remedial Action. Unless a defect or
crack in a weld is known to have been
caused by crash damage, the railroad
shall conduct a failure and engineering
analysis of any weld identified in
paragraph (e) of this section determined
to have a break or crack either during
the initial or periodic safety appliance
inspection or while otherwise in service
to determine if the break or crack is the
result of crash damage, improper
construction, or inadequate design.
Based on the results of the analysis, the
repair of the involved safety appliance
bracket or support shall be handled as
follows:
(1) A defect or crack in a weld due to
crash damage (i.e., impact of the safety
appliance by an outside force during
service or an accident) or improper
construction (i.e., the weld did not
conform to the engineered design) shall
be reattached by either mechanically
fastening the safety appliance or the
safety appliance bracket or support to
the equipment, or welding the safety
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appliance bracket or support to the
equipment in a manner that is at least
as strong as the original design or at
least twice the strength of a bolted
mechanical attachment, whichever is
greater. If welding is used to repair the
damaged appliance, bracket, or support,
the following requirements shall be met:
(i) The repair shall be conducted in
accordance with the welding procedures
contained in APTA Standard SS–C&S–
020–03—Standard for Passenger Rail
Vehicle Structural Repair (September
2003);
(ii) A qualified individual under
paragraph (h) of this section shall
inspect the weld to ensure it is free of
any cracks prior to the equipment being
placed in-service;
(iii) The welded safety appliance
bracket or support shall receive a
periodic safety appliance inspection
pursuant to the requirements contained
in paragraphs (g) through (i) of this
section; and
(iv) A record of the welded repair
pursuant to the requirements of
paragraph (k) of this section shall be
maintained by the railroad.
(2) A defect or crack in the weld that
is due to inadequate design (i.e.,
unanticipated stresses or loads during
service) shall be handled in accordance
with the following:
(i) The railroad must immediately
notify FRA’s Associate Administrator
for Safety in writing of its discovery of
a cracked or defective weld that is due
to inadequate design;
(ii) The involved safety appliance or
the safety appliance bracket or support
shall be reattached to the equipment by
mechanically fastening the safety
appliance or the safety appliance
bracket or support to the equipment
unless such mechanical fastening is
impractical due to the design of the
equipment;
(iii) The railroad shall develop and
comply with a written plan submitted to
and approved by FRA’s Associate
Administrator for Safety detailing a
schedule for all passenger equipment in
that series of cars with a similar welded
safety appliance bracket or support to
have the involved safety appliance or
the safety appliance bracket or support
mechanically fastened to the equipment;
and
(iv) If a railroad determines that the
design of the equipment makes it
impractical to mechanically fasten the
safety appliance or the safety appliance
bracket or support to the equipment,
then the railroad shall submit a request
to FRA for special approval of
alternative compliance pursuant to
§ 238.21. Such a request shall explain
the necessity for any relief sought and
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shall contain appropriate data and
analysis supporting its determination
that any alternative method of
attachment provides at least an
equivalent level of safety.
(k) Records. Railroads shall maintain
written or electronic records of the
inspection and repair of the welded
safety appliance brackets or supports on
any equipment identified in paragraph
(e) of this section. The records shall be
made available to FRA upon request. At
a minimum, these records shall include
all of the following:
(1) Training or certification records
for any person performing any of the
inspections or repairs required in this
section.
(2) The date, time, location, and
identification of the person performing
the initial and periodic safety appliance
inspections for each piece of equipment
identified in paragraph (e) of this
section. This includes the identification
of the person making any final
determination as to the existence of a
defect or crack under paragraph (i)(5) of
this section.
(3) A record of all passenger
equipment found with a safety
appliance weldment that is defective or
cracked either during the initial or
periodic safety appliance inspection or
while the equipment is in-service. This
record shall also identify the cause of
the crack or break.
(4) The date, time, location,
identification of the person making the
repair, and the nature of the repair to
any welded safety appliance bracket or
support identified in paragraph (e) of
this section.
11. Section 238.230 is added to read
as follows:
§ 238.230 Safety appliances—new
equipment.
(a) Applicability. This section applies
to passenger equipment placed in
service on or after January 1, 2007.
(b) Welded Safety Appliances. Except
as provided in § 238.229(c)(2), all
passenger equipment placed into service
on or after January 1, 2007, that is
equipped with a safety appliance,
required by the ‘‘manner of application’’
provisions in part 231 of this chapter to
be attached by a mechanical fastener
(i.e., bolts, rivets, or screws), shall have
any bracket or support necessary to
attach the safety appliance to the piece
of equipment mechanically fastened to
the piece of equipment. Safety
appliance brackets or supports shall not
be welded to the car body unless the
design of the equipment makes it
impractical to mechanically fasten the
safety appliance bracket or support and
prior to placing a piece of equipment in
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service with a safety appliance bracket
or support attached by welding, the
railroad submits documentation to FRA,
for FRA’s review and approval,
containing all of the following
information:
(1) Identification of the equipment by
number, type, series, operating railroad,
and other pertinent data;
(2) Identification of the safety
appliance bracket(s) or support(s) not
mechanically fastened to the equipment;
(3) A detailed analysis describing the
necessity to attach the safety appliance
bracket or support to the equipment by
a means other than mechanical
fastening; and
(4) A copy and description of the
consensus or other appropriate industry
standard used to ensure the
effectiveness and strength of the
attachment;
(c) Any safety appliance bracket or
support approved by FRA pursuant to
paragraph (b) of this section shall be
inspected and handled in accordance
with the requirements contained in
§ 238.229(g) through (k).
(d) Passenger Cars of Special
Construction. A railroad or a railroad’s
recognized representative may submit a
request for special approval of
alternative compliance pursuant to
§ 238.21 relating to the safety appliance
arrangements on any passenger car
considered a car of special construction
under § 231.18 of this chapter. Any such
petition shall be in the form of an
industry-wide standard and at a
minimum shall:
(1) Identify the type(s) of car to which
the standard would be applicable;
(2) As nearly as possible, based upon
the design of the equipment, ensure that
the standard provides for the same
complement of handholds, sill steps,
ladders, hand or parking brakes,
running boards, and other safety
appliances as are required for a piece of
equipment of the nearest approximate
type already identified in part 231 of
this chapter;
(3) Comply with all statutory
requirements relating to safety
appliances contained at 49 U.S.C. 20301
and 20302;
(4) Specifically address the number,
dimension, location, and manner of
application of each safety appliance
contained in the standard;
(5) Provide specific analysis regarding
why and how the standard was
developed and specifically discuss the
need or benefit of the safety appliance
arrangement contained in the standard;
(6) Include drawings, sketches, or
other visual aids that provide detailed
information relating to the design,
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73093
location, placement, and attachment of
the safety appliances; and
(7) Demonstrate the ergonomic
suitability of the proposed arrangements
in normal use.
(e) Any industry standard approved
pursuant to § 238.21 will be enforced
against any person who violates any
provision of the approved standard or
causes the violation of any such
provision. Civil penalties will be
assessed under part 231 of this chapter
by using the applicable defect code
contained in Appendix A to part 231 of
this chapter.
12. Section 238.231 is amended by
revising paragraph (b) and paragraph
(h)(3) and by adding paragraph (h)(4) to
read as follows:
§ 238.231
Brake system.
*
*
*
*
*
(b) The design of passenger
equipment ordered on or after
September 8, 2000, or placed in service
for the first time on or after September
9, 2002, shall not require an inspector
to place himself or herself on, under, or
between components of the equipment
to observe brake actuation or release.
This requirement will be met if the
passenger equipment is designed or
equipped and handled in accordance
with any of the following:
(1) Designed to permit actual visual
observation of the brake actuation and
release without the inspector going on,
under, or between the equipment;
(2) Equipped with piston travel
indicators as defined in § 238.5 or
devices of similar design and the
equipment is inspected pursuant to the
requirements contained in § 238.313 (j);
or
(3) Equipped with brake indicators as
defined in § 238.5, designed so that the
pressure sensor is placed in a location
so that nothing may interfere with the
air flow to brake cylinder and the
equipment is inspected pursuant to the
requirements contained in § 238.313 (j).
*
*
*
*
*
(h) * * *
(3) Except for MU locomotives, on
locomotives so equipped, the hand or
parking brake as well as its parts and
connections shall be inspected, and
necessary repairs made, as often as
service requires but no less frequently
than every 368 days. The date of the last
inspection shall be either entered on
Form FRA F 6180–49A, suitably
stenciled or tagged on the equipment, or
maintained electronically provided FRA
has access to the record upon request.
(4) A train’s air brake shall not be
depended upon to hold unattended
equipment (including a locomotive, a
car, or a train whether or not locomotive
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is attached). For purposes of this
section, ‘‘unattended equipment’’ means
equipment left standing and unmanned
in such a manner that the brake system
of the equipment cannot be readily
controlled by a qualified person.
Unattended equipment shall be secured
in accordance with the following
requirements:
(i) A sufficient number of hand or
parking brakes shall be applied to hold
the equipment. Railroads shall develop
and implement a process or procedure
to verify that the applied hand or
parking brakes will sufficiently hold the
equipment with the air brakes released;
(ii) Except for equipment connected to
a source of compressed air (e.g.,
locomotive or ground air source), prior
to leaving equipment unattended, the
brake pipe shall be reduced to zero at
a rate that is no less than a service rate
reduction;
(iii) At a minimum, the hand or
parking brake shall be fully applied on
at least one locomotive or vehicle in an
unattended locomotive consist or train;
(iv) A railroad shall develop, adopt,
and comply with procedures for
securing any unattended locomotive
required to have a hand or parking brake
applied when the locomotive is not
equipped with an operative hand or
parking brake;
(v) A railroad shall adopt and comply
with instructions to address throttle
position, status of the reverser lever,
position of the generator field switch,
status of the independent brakes,
position of the isolation switch, and
position of the automatic brake valve, or
the functional equivalent of these items,
on all unattended locomotives. The
procedures and instruction shall take
into account weather conditions as they
relate to throttle position and reverser
handle; and
(vi) Any hand or parking brakes
applied to hold unattended equipment
shall not be released until it is known
that the air brake system is properly
charged.
*
*
*
*
*
13. Section 238.303 is amended by
adding a new paragraph (e)(17) to read
as follows:
§ 238.303 Exterior calendar day
mechanical inspection of passenger
equipment.
*
*
*
*
*
(e) * * *
(17) Each air compressor, on
passenger equipment so equipped, shall
be in effective and operative condition.
MU passenger equipment found with an
inoperative or ineffective air compressor
at the time of its exterior calendar day
mechanical inspection may remain in
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passenger service until the equipment’s
next exterior calendar day mechanical
inspection where it must be repaired or
removed from passenger service;
provided, all of the following
requirements are met:
(i) The equipment has an inherent
redundancy of air compressors, due to
either the make-up of the train consist
or the design of the equipment;
(ii) The railroad demonstrates through
verifiable data, analysis, or actual
testing that the safety and integrity of a
train is not compromised in any manner
by the inoperative or ineffective air
compressor. The data, analysis, or test
shall establish the maximum number of
air compressors that may be inoperative
based on size of the train consist, the
type of passenger equipment in the
train, and the number of service and
emergency brake applications typically
expected in the run profile for the
involved train;
(iii) The involved train does not
exceed the maximum number of
inoperative or ineffective air
compressors established in accordance
with paragraph (e)(17)(ii) of this section;
(iv) A qualified maintenance person
determines and verifies that the
inoperative or ineffective air compressor
does not compromise the safety or
integrity of the train and that it is safe
to move the equipment in passenger
service;
(v) The train crew is informed in
writing of the number of units in the
train consist with inoperative or
ineffective air compressors at the
location where the train crew first takes
charge of the train;
(vi) A record is maintained of the
inoperative or ineffective air compressor
pursuant to the requirements contained
in § 238.17(c)(4); and
(vii) Prior to operating equipment
under the provisions contained in this
paragraph, the railroad shall provide in
writing to FRA’s Associate
Administrator for Safety the maximum
number of inoperative or ineffective air
compressors identified in accordance
with paragraph (e)(17)(ii) of this section.
(viii) The data, analysis, or testing
developed and conducted under
paragraph (e)(17)(ii) of this section shall
be made available to FRA upon request.
FRA’s Associate Administrator for
Safety may revoke a railroad’s ability to
utilize the flexibility provided in this
paragraph if the railroad fails to comply
with the maximum limits established
under paragraph (e)(17)(ii) or if such
maximum limits are not supported by
credible data or do not provide adequate
safety assurances.
*
*
*
*
*
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14. Section 238.307 is amended by
adding paragraph (c)(13) and by revising
paragraph (d) to read as follows:
§ 238.307 Periodic mechanical inspection
of passenger cars and unpowered vehicles
used in passenger trains.
*
*
*
*
*
(c) * * *
(13) The hand or parking brake shall
be applied and released to determine
that it functions as intended.
(d) At intervals not to exceed 368
days, the periodic mechanical
inspection shall specifically include the
following:
(1) Inspection of the manual door
releases to determine that all manual
door releases operate as intended; and
(2) Inspection of the hand or parking
brake as well as its parts and
connections to determine that they are
in proper condition and operate as
intended. The date of the last inspection
shall be either entered on Form FRA F
6180–49A, suitably stenciled or tagged
on the equipment, or maintained
electronically provided FRA has access
to the record upon request.
*
*
*
*
*
15. Section 238.313 is amended by
revising the first sentence of paragraph
(g)(3) and by adding a new paragraph (j)
to read as follows:
§ 238.313
Class I brake test.
*
*
*
*
*
(g) * * *
(3) Piston travel is within prescribed
limits, either by direct observation,
observation of a piston travel indicator,
or in the case of tread or disc brakes by
determining that the brake shoe or pad
provides pressure to the wheel. * * *
*
*
*
*
*
(j) In addition to complying with all
the Class I brake test requirements
performed by a qualified maintenance
person as contained in paragraphs (a)
through (i) of this section, railroads
operating passenger equipment that
does not comply with the design
requirement of § 238.231(b)(1) shall
perform an additional inspection. At a
minimum, the additional inspection
requirement for equipment so designed
shall include all of the following:
(1) An additional inspection by a
qualified maintenance person of all
items and components contained in
paragraphs (g)(1) through (g)(15) of this
section;
(2) The additional inspection shall be
conducted at an interval not to exceed
five (5) in-service days and shall be
conducted while the equipment is over
an inspection pit or on a raised
inspection track; and
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(3) A record of the additional
inspection shall be maintained pursuant
to the requirements contained in
paragraph (h) of this section. This
record can be combined with the Class
I brake test record.
16. Section 238.321 is added to read
as follows:
§ 238.321
Out-of-service credit.
When a passenger car is out of service
for 30 or more consecutive days or is out
of service when it is due for any test or
VerDate Aug<31>2005
17:03 Dec 07, 2005
Jkt 208001
inspection required by § 238.307 or
§ 238.309 an out of use notation
showing the number of out of service
days shall be made in the records
required under § 238.307(e) and
§ 238.309(f). If the passenger car is out
of service for one or more periods of at
least 30 consecutive days, the interval
prescribed for any test or inspection
required by § 238.307 and § 238.309
may be extended by the number of days
in each period the passenger car is out
PO 00000
Frm 00027
Fmt 4701
Sfmt 4702
73095
of service since the last test or
inspection in question. A movement
made in accordance with § 229.9 of this
chapter or § 238.17 is not considered
service for the purposes of determining
the out-of-service credit.
Issued in Washington, DC, on November
30, 2005.
Joseph H. Boardman,
Federal Railroad Administrator.
[FR Doc. 05–23672 Filed 12–7–05; 8:45 am]
BILLING CODE 4910–06–P
E:\FR\FM\08DEP2.SGM
08DEP2
Agencies
[Federal Register Volume 70, Number 235 (Thursday, December 8, 2005)]
[Proposed Rules]
[Pages 73070-73095]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-23672]
[[Page 73069]]
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Part II
Department of Transportation
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Federal Railroad Administration
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49 CFR Parts 229 and 238
Passenger Equipment Safety Standards; Miscellaneous Amendments and
Attachments of Safety Appliances on Passenger Equipment; Proposed Rule
Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 /
Proposed Rules
[[Page 73070]]
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DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FRA-2005-23080, Notice No. 1]
RIN 2130-AB67
Passenger Equipment Safety Standards; Miscellaneous Amendments
and Attachments of Safety Appliances on Passenger Equipment
AGENCY: Federal Railroad Administration (FRA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: FRA is proposing to clarify and amend its existing regulations
in an effort to address various mechanical issues relevant to the
manufacture, efficient utilization, and safe operation of passenger
equipment and trains that have arisen since FRA's original issuance of
the Passenger Equipment Safety Standards. FRA proposes miscellaneous
amendments to its existing regulations in five areas by: Clarifying the
terminology related to piston travel indicators; providing alternative
design and additional inspection criteria for new passenger equipment
not designed to allow inspection of the application and release of the
brakes from outside the equipment; permitting some latitude in the use
of passenger equipment with redundant air compressors when a limited
number of the compressors become inoperative; recognizing current
locomotive manufacturing techniques by permitting an alternative
pneumatic pressure test for main reservoirs; and adding provisions to
ensure the proper securement of unattended equipment. FRA is also
clarifying the existing regulatory requirements related to the
attachment of safety appliances and is proposing an identification and
inspection protocol to address passenger equipment containing welded
safety appliances or welded safety appliance brackets or supports.
Finally, FRA is proposing to permit railroads the ability to apply out-
of-service credit to certain periodic maintenance requirements.
DATES: (1) Written comments must be received by February 17, 2006.
Comments received after that date will be considered to the extent
possible without incurring additional expenses or delays.
(2) FRA anticipates being able to resolve this rulemaking without a
public, oral hearing. However, if FRA receives a specific request for a
public, oral hearing prior to January 17, 2006, one will be scheduled
and FRA will publish a supplemental notice in the Federal Register to
inform interested parties of the date, time, and location of any such
hearing.
ADDRESSES: Comments: Comments related to Docket No. FRA-2005-23080, may
be submitted by any of the following methods:
Web site: https://dms.dot.gov. Follow the instructions for
submitting comments on the DOT electronic docket site.
Fax: 202-493-2251.
Mail: Docket Management Facility, U.S. Department of
Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401,
Washington, DC 20590-0001.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street, SW., Washington, DC between 9 a.m.
and 5 p.m. Monday through Friday, except Federal holidays.
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the online instructions for submitting
comments.
Instructions: All submissions must include the agency name and
docket number or Regulatory Identification Number (RIN) for this
rulemaking. Note that all comments received will be posted without
change to https://dms.dot.gov including any personal information. Please
see the Privacy Act heading in the SUPPLEMENTARY INFORMATION section of
this document for Privacy Act information related to any submitted
comments or materials.
Docket: For access to the docket to read background documents or
comments received, go to https://dms.dot.gov at any time or to PL-401 on
the plaza level of the Nassif Building, 400 Seventh Street, SW.,
Washington, DC between 9 a.m. and 5 p.m. Monday through Friday, except
Federal Holidays.
FOR FURTHER INFORMATION CONTACT: George Scerbo, Office of Safety
Assurance and Compliance, Motive Power & Equipment Division, RRS-14,
Mail Stop 25, Federal Railroad Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590 (telephone 202-493-6247), or Thomas J.
Herrmann, Trial Attorney, Office of Chief Counsel, Mail Stop 10,
Federal Railroad Administration, 1120 Vermont Avenue, NW., Washington,
DC 20590 (telephone 202-493-6036).
SUPPLEMENTARY INFORMATION:
I. Statutory Background
In September of 1994, the Secretary of Transportation convened a
meeting of representatives from all sectors of the rail industry with
the goal of enhancing rail safety. As one of the initiatives arising
from this Rail Safety Summit, the Secretary announced that DOT would
begin developing safety standards for rail passenger equipment over a
five-year period. In November of 1994, Congress adopted the Secretary's
schedule for implementing rail passenger equipment regulations and
included it in the Federal Railroad Safety Authorization Act of 1994
(the Act), Public Law 103-440, 108 Stat. 4619, 4623-4624 (November 2,
1994). Section 215 of the Act, is now codified at 49 U.S.C. 20133.
The Secretary of Transportation has delegated these rulemaking
responsibilities to the Federal Railroad Administrator. See 49 CFR
1.49(m).
II. Proceedings to Date
On June 17, 1996, FRA published an advanced notice of proposed
rulemaking (ANPRM) concerning the establishment of comprehensive safety
standards for railroad passenger equipment. See 61 FR 30672. The ANPRM
provided background information on the need for such standards, offered
preliminary ideas on approaching passenger safety issues, and presented
questions on various passenger safety topics. Following consideration
of comments received on the ANPRM and advice from FRA's Passenger
Equipment Working Group, FRA published a Notice of Proposed Rulemaking
(NPRM) on September 23, 1997, to establish comprehensive safety
standards for railroad passenger equipment. See 62 FR 49728. In
addition to requesting written comment on the NPRM, FRA also solicited
oral comment at a public hearing held on November 21, 1997. FRA
considered the comments received on the NPRM and prepared a final rule
establishing safety standards for passenger equipment, which was
published on May 12, 1999. See 64 FR 25540.
After publication of the final rule, interested parties filed
petitions seeking FRA's reconsideration of some of the requirements
contained in the final rule. These petitions generally related to the
following subject areas: Structural design; fire safety; training;
inspection, testing, and maintenance; and movement of defective
equipment. On July 3, 2000, FRA issued a response to the petitions for
reconsideration relating to the inspection, testing, and maintenance of
passenger equipment,
[[Page 73071]]
the movement of defective passenger equipment, and other miscellaneous
mechanical-related provisions contained in the final rule. See 65 FR
41284. On April 23, 2002 and June 25, 2002, FRA published two
additional responses to the petitions for reconsideration addressing
the remaining issues raised in the petitions. See 67 FR 19970, and 67
FR 42892.
Subsequent to the issuance of these responses, FRA and interested
industry members began identifying various issues related to the new
passenger equipment safety standards with the intent that FRA would
address the issues through FRA's Railroad Safety Advisory Committee
(RSAC). On May 20, 2003, FRA presented, and the RSAC accepted, the task
of reviewing existing passenger equipment safety needs and programs and
recommending consideration of specific actions useful to advance the
safety of rail passenger service. The RSAC established the Passenger
Equipment Working Group (Working Group) to handle this task and develop
recommendations for the full RSAC to consider. Due to the variety of
issues involved the Working Group established a number of smaller task
forces, with specific expertise, to develop recommendations on various
subject-specific issues. One of these task forces, the Mechanical
Issues Task Force (Task Force), was assigned the job of identifying and
developing issues and recommendations specifically related to the
inspection, testing, and operation of passenger equipment as well as
concerns related to the attachment of safety appliances on passenger
equipment.
This proposal is the result of FRA's review and consideration of
the recommendations of the Working Group and the full RSAC. With the
exception of the proposed provisions related to the attachment of
safety appliances on passenger equipment and the proposed provision
involving out-of-service credit, FRA has accepted and now proposes the
consensus recommendations made by the Working Group and adopted by the
full RSAC as its recommendation to FRA. At the October 26-27, 2004,
meeting of the full Working Group, FRA withdrew the task related to the
consideration of handling the attachment of safety appliances on
passenger equipment from the RSAC. FRA determined that consensus on
this issue could not be reached in the RSAC process and determined that
it would have to proceed with a proposal on its own. Therefore, FRA
developed the proposed provisions related to the attachment of safety
appliances unilaterally based on its own expertise in the area and
based on discussions and information developed by the Working Group and
Task Force. FRA also did not seek consensus in the RSAC process for the
proposed provision related to out-of service credit. This issue is
being addressed on FRA's own accord in response to the American Public
Transportation Association's petition for rulemaking dated March 28,
2005. Consequently, FRA did not and will not seek RSAC consensus on
these issues nor will it discuss any comments received on these
proposed provisions with the Working Group or RSAC when developing a
final rule on those matters. In order to conserve agency resources and
prevent duplicative production of rulemaking documents, FRA has
included its proposed provisions related to safety appliances on
passenger equipment and out-of-service credit in this notice.
III. RSAC Overview
In March 1996, FRA established the RSAC, which provides a forum for
developing consensus recommendations on rulemakings and other safety
program issues. The Committee includes representation from all of the
agency's major customer groups, including railroads, labor
organizations, suppliers and manufacturers, and other interested
parties. A list of member groups follows:
American Association of Private Railroad Car Owners (AARPCO).
American Association of State Highway & Transportation Officials
(AASHTO).
American Public Transportation Association (APTA).
American Short Line and Regional Railroad Association (ASLRRA).
American Train Dispatchers Association (ATDA).
Association of American Railroads (AAR).
Association of Railway Museums (ARM).
Association of State Rail Safety Managers (ASRSM).
Brotherhood of Locomotive Engineers and Trainmen (BLET).
Brotherhood of Maintenance of Way Employes Division (BMWED).
Brotherhood of Railroad Signalmen (BRS).
Federal Transit Administration (FTA).*
High Speed Ground Transportation Association (HSGTA).
International Association of Machinists and Aerospace Workers.
International Brotherhood of Electrical Workers (IBEW).
Labor Council for Latin American Advancement (LCLAA).*
League of Railway Industry Women.*
National Association of Railroad Passengers (NARP).
National Association of Railway Business Women.*
National Conference of Firemen & Oilers.
National Railroad Construction and Maintenance Association.
National Railroad Passenger Corporation (Amtrak).
National Transportation Safety Board (NTSB).*
Railway Supply Institute (RSI).
Safe Travel America (STA).
Secretaria de Communicaciones y Transporte.*
Sheet Metal Workers International Association (SMWIA).
Tourist Railway Association Inc.
Transport Canada.*
Transport Workers Union of America (TWU).
Transportation Communications International Union/BRC (TCIU/BRC).
United Transportation Union (UTU).
*Indicates associate membership.
When appropriate, FRA assigns a task to the RSAC, and after
consideration and debate, RSAC may accept or reject the task. If
accepted, the RSAC establishes a working group that possesses the
appropriate expertise and representation of interests to develop
recommendations to FRA for action on the task. These recommendations
are developed by consensus. A working group may establish one or more
task forces to develop facts and options on a particular aspect of a
given task. The task force then provides that information to the
working group for consideration. If a working group comes to unanimous
consensus on recommendations for action, the package is presented to
the RSAC for a vote. If the proposal is accepted by a simple majority
of the RSAC, the proposal is formally recommended to FRA. FRA then
determines what action to take on the recommendation. Because FRA staff
has played an active role at the working group level in discussing the
issues and options and in drafting the language of the consensus
proposal, FRA is often favorably inclined toward the RSAC
recommendation. However, FRA is in no way bound to follow the
recommendation and the agency exercises its independent judgment on
whether the recommended rule achieves the agency's regulatory goal, is
soundly supported, and is in accordance with policy and legal
requirements. Often, FRA varies in some respects from the RSAC
recommendation in developing the actual regulatory proposal. If the
working group or the RSAC is unable to
[[Page 73072]]
reach consensus on recommendations for action, FRA moves ahead to
resolve the issue through traditional rulemaking proceedings.
On May 20, 2003, FRA presented, and the RSAC accepted, the task of
reviewing existing passenger equipment safety needs and programs and
recommending consideration of specific actions useful to advance the
safety of rail passenger service. The Working Group was established to
handle this task and develop recommendations for the full RSAC to
consider. Members of the Working Group, in addition to FRA, included
the following:
AAR, including members from BNSF Railway Company (BNSF);
CSX Transportation, Incorporated (CSX); and Union Pacific Railroad
Company (UP);
APTA, including members from Illinois Commuter Rail
Corporation (METRA); Long Island Rail Road (LIRR); Metro-North Railroad
(MNR); Southeastern Pennsylvania Transportation Authority (SEPTA);
Southern California Regional Rail Authority (SCRRA); Saint Gobian Sully
NA; LDK Engineering; and Herzog Transit Services, Incorporated;
Amtrak; AAPRCO; AASHTO; BLET; BRS; HSGTA; IBEW; NARP; RSI;
SMWIA; STA; TCIU/BRC; TWU; and UTU.
The NTSB met with the Working Group and provided staff advisors
when possible. In addition, staff from the U.S. DOT Volpe National
Transportation Systems Center (Volpe) attended many of the meetings and
contributed to the technical discussions. Due to the variety of issues
involved, the Working Group established a number of smaller task
forces, with specific expertise, to develop recommendations on various
subject-specific issues. Members of the task forces included various
representatives from various organizations that were part of the larger
Working Group. One of these task forces, the Mechanical Issues Task
Force (Task Force), was assigned the job of identifying and developing
issues and recommendations specifically related to the inspection,
testing, and operation of passenger equipment as well as concerns
related to the attachment of safety appliances on passenger equipment.
The Working Group and the related Task Force created by the Working
Group conducted a number of meetings and discussed each of the matters
proposed in this NPRM. Minutes of these meetings have been made part of
the docket in this proceeding. As discussed above, FRA withdrew the
task related to the consideration of handling the attachment of safety
appliances on passenger equipment from the RSAC on October 27, 2004.
FRA also did not seek consensus in the RSAC process for the proposed
provision related to out-of-service credit. This issue is being
addressed on FRA's own motion in this proceeding in response to APTA's
petition for rulemaking dated March 28, 2005. Thus, the Working Group
did not reach consensus on the proposed provisions related to these
issues, and no recommendation was provided to the full RSAC. FRA
unilaterally developed the proposed language related to the attachment
of safety appliances and safety appliance arrangements on new and
existing passenger equipment and did not seek Working Group or full
RSAC consensus. The Working Group did reach full consensus on the
proposed regulatory provisions addressing the other mechanical issues
contained in this proposal on October 26 and 27, 2004, and on September
7, 2005. The Working Group presented its recommendations to the full
RSAC for its concurrence on January 26, 2005 and October 11, 2005. All
of the members of the full RSAC in attendance at those meetings
accepted the regulatory recommendations submitted by the Working Group.
Thus, the Working Group's recommendation became the full RSAC's
recommendation to FRA in this matter. After reviewing the full RSAC's
recommendation, FRA adopted the recommendation with minor changes for
purposes of clarity. FRA subsequently completed the development and
drafting of this proposal based on the broad regulatory recommendations
made by the full RSAC.
Throughout the preamble discussion of this proposal, FRA refers to
comments, views, suggestions, or recommendations made by members of the
Working Group or related Task Force. When using this terminology, FRA
is referring to views, statements, discussions or positions identified
or contained in either the minutes of the Working Group and Task Force
meetings. These documents have been made part of the docket in this
proceeding and are available for public inspection as discussed in the
preceding ADDRESSES portion of this document. These points are
discussed to show the origin of certain issues and the course of
discussions on those issues at the task force or working group level.
We believe this helps illuminate factors FRA has weighed in making its
regulatory decisions, and the logic behind those decisions. The reader
should keep in mind, of course, that only the full RSAC makes
recommendations to FRA, and it is the consensus recommendation of the
full RSAC on which FRA is acting.
IV. Technical Background
A. Redundancy of Air Compressors
One of the issues identified for consideration by the Working Group
related to recognition of redundant systems or components on certain
types of passenger equipment and providing potential relief when these
redundant systems or components become inoperative or ineffective. The
LIRR through APTA initially requested a rule change concerning electric
multiple unit (MU) locomotives operated in train sets that by design
have redundancy of systems or components such as air compressors and
auxiliary power inverters. These parties recommended that if one of
these types of redundant components or systems was found inoperative or
ineffective during a calendar day exterior mechanical inspection, it
should be permitted to remain in service until the next calendar day
exterior mechanical inspection; provided, the safety and integrity of
the train set is not compromised as verified by a qualified mechanical
person. The Task Force discussed the issue in detail and determined
that the only redundant components that should be provided some leeway
when found defective were air compressors on MU passenger locomotives
operated in train sets. At the May 11 and 12, 2004, meeting, the
Working Group approved the Task Force's substantive approach and agreed
to have the Task Force draft a recommendation for its approval. The
Task Force developed a proposed recommendation which was approved by
the Working Group on October 26, 2004 and by the full RSAC on January
26, 2005. FRA reviewed and agrees with the recommendation and has
included it in this proposal.
MU passenger locomotives are generally operated as married pairs,
but in some cases they can be operated as single or triple units. In
the case of the married pairs, each pair of MU locomotives share a
single air compressor. When operated in triple units, the three MU
locomotives generally share two air compressors, and single-unit MU
locomotives are equipped with their own air compressor. The amount of
air required to be produced by the air compressors is based on the size
of the brake pipe and the brake cylinder reservoirs, the size of which
is based on the calculated number of brake application-and-release
cycles the train will encounter. In addition, the compressed air
produced by the air compressors is shared within
[[Page 73073]]
the consist either by utilizing a main reservoir equalizing pipe or, in
single pipe systems, by utilizing the brake pipe which is then diverted
to the brake cylinder supply reservoir and other air-operated devices
by use of a governor arrangement. Therefore, a passenger train set
consisting of numerous MU locomotives will have multiple air
compressors providing the train consist with the necessary compressed
air. FRA agrees with the determinations of the Task Force that a loss
of compressed air from a limited number of air compressors in such a
train will not adversely effect the operation of the train's brakes or
other air-operated components on the train.
At the Task Force meetings, the railroads and air brake
manufacturers provided information demonstrating that the safety of a
train set is not compromised when a pre-determined number of
inoperative air compressors are allowed to continue to operate in
service on a MU train set. On such train sets, the air compressors are
applied by technical specification to a certain number of cars such as
one per married pair, two per triplet, and so on. The technical
specifications for these air compressors generally allow for a duty
cycle (percentage of operating capacity) for each air compressor that
is something less than 50 percent. In fact, some technical
specifications limit the air compressor duty cycle to 33 percent. This
means that on MU train sets the available air compressors are required
to operate at only 33 to 50 percent of their operational capacity. One
of the major reasons for imposing these low duty cycles is to ensure
that adequate air pressure is available if one or more of the other air
compressors in the train set is not operating properly. Thus, these
systems are currently designed to function properly even in the event
that a limited number of air compressors become inoperative while the
train is in service. Moreover, even in the unlikely event that an MU
passenger train set would lose all of its air compressors, then the air
brakes would apply and would remain applied until sufficient compressed
air is restored to the system. Consequently, FRA does not see any
adverse impact on the operational safety of these types of trains if
they are permitted to operate for a relatively short period of time
with a limited number of air compressors being inoperative or
ineffective.
This NPRM proposes to permit the continued operation of MU train
sets with a limited number of inoperative or ineffective air
compressors to continue to be used in passenger service until the next
exterior calendar day mechanical inspection when found at such an
inspection. The proposal would require a railroad to determine through
data, analysis, or actual testing the number of inoperative or
ineffective air compressors that could be in an MU train set without
compromising the integrity or safety of the train set based on the size
and type of train and the train's operating profile. The railroad would
be required to submit the maximum number of air compressors permitted
to be inoperative or ineffective on its various trains to FRA before it
could begin operation under the proposed provision and would be
required to retain and make available to FRA any data or analysis
relied on to make those determinations. The proposal would also require
a qualified maintenance person (QMP) to verify the safety and integrity
of any train operating with inoperative or ineffective air compressors
before the equipment continues in passenger service. In addition, the
proposal requires notification to the train crew of any inoperative or
ineffective air compressors and requires that a record be maintained of
the defective condition. FRA believes these proposed provision will
ensure the safety of passenger operations while providing the railroads
additional flexibility in handling defective or inoperative equipment.
FRA seeks comment from interested parties regarding any safety
concerns related to the proposed flexibility for continuing to operate
MU train sets with a minimal number of inoperative air compressors for
an additional calendar day.
B. Pneumatic Testing of Locomotive Main Reservoirs
The current regulations contained at 49 CFR 229.31(a) relating to
main reservoir tests requires that a hydrostatic (water) test of a main
reservoir be conducted before it is originally placed in service or
before an existing main reservoir is placed back in service after being
drilled as provided for in Sec. 229.31(c). At the Working Group and
Task Force meetings, the manufacturers of main reservoirs requested the
ability to conduct a pneumatic (air) test of the reservoirs in lieu of
the currently required hydrostatic test. The request was limited to
providing relief only for those tests required before a main reservoir
is originally placed in service and after an existing main reservoir is
drilled.
The companies that manufacture reservoirs for the rail industry,
whether the reservoir is utilized as a main reservoir or reservoir(s)
utilized for other purposes, must have an American Society of
Mechanical Engineers (ASME) certification. The reservoirs, both main
and other, manufactured by these companies are designed and certified
to meet the requirements of the ASME Boiler and Pressure Vessel Code.
In addition, reservoirs utilized as main reservoirs on locomotives are
also manufactured and certified to meet the requirements for such
contained in part 229 of the Federal regulations. Currently, all
passenger car reservoirs are pneumatically tested after fabrication and
before the application of an interior protective coating. This process
is utilized so that reservoirs may be repaired if the reservoir does
not pass the initial test requirements. If the interior protective
coating is applied prior to testing, any weld repairs cannot be
performed, as the interior coating would be damaged.
The rationale for originally requiring that the main reservoirs be
tested hydrostatically was based on the safety concerns should a main
reservoir catastrophically fail during the testing. The likelihood of
injury is minimized by having the reservoir filled with a liquid rather
than air. However, since the original drafting of the locomotive
regulations, manufacturers of reservoirs have implemented and developed
both equipment and procedures to ensure that test personnel are
adequately shielded when conducting the testing. The manufacturers have
been performing pneumatic testing on reservoir for years and FRA is not
aware of any injury related to such testing in manufacturer-controlled
facilities. Thus, the safety concerns originally attached to pneumatic
testing have been minimized, if not eliminated, when conducted at
properly equipped manufacturer facilities.
The ASME code currently utilized by all manufacturers of main
reservoirs allows for the pneumatic testing of the reservoirs when the
introduction of liquid cannot be tolerated. The introduction of water
to perform hydrostatic testing on main reservoirs creates a problem
because if the liquid is not completely removed and the reservoir
interior completely dried, the moisture results in poor adhesion or a
lower coating of film than required. This condition has the potential
of causing interior corrosion and premature failure of the reservoir.
Thus, rather than creating this potential, FRA agrees with the
recommendation of the RSAC that it would be both safer and more
efficient to permit the manufacturers of main reservoirs to utilize
pneumatic testing to meet the requirements contained in 49 CFR 229.31.
Consequently, FRA is
[[Page 73074]]
proposing to permit pneumatic testing of newly manufactured main
reservoirs and reservoirs that are newly drilled and tested at a
manufacturer's facility.
It should be noted that FRA is limiting the ability to conduct
pneumatic testing of the main reservoirs at only those facilities with
appropriate safeguards in place to ensure the safety of the personnel
conducting the testing. After a reservoir is installed on a locomotive,
FRA believes that hydrostatic testing would be the only testing method
that adequately ensures the safety and protection of the personnel that
are performing the test or working near the installed reservoir. In
order to make this intent clear, FRA has modified the language of the
recommendation made by the RSAC. FRA has added language to at the end
of proposed paragraph (c) of Sec. 229.31 to make clear that pneumatic
testing of a reservoir currently in use and newly drilled may only be
conducted by a manufacturer of main reservoirs in a safe environment.
In other circumstances, the proposal makes clear a hydrostatic test of
the reservoir must be conducted.
FRA seeks comment and information from interested parties regarding
the proposal to permit the manufacturers of main reservoirs to
pneumatically test the reservoirs to meet the requirements of 49 CFR
part 229. Specifically, FRA seeks comment or information on the
following:
1. Are there any safety hazards or any known injuries or accidents
related to conducting pneumatic testing as proposed in this notice?
2. Are there any additional restrictions or requirements that
should be imposed when conducting pneumatic testing of main reservoirs
as proposed in this notice?
3. Are the estimated economic costs and benefits associated with
proposed flexibility accurate?
C. Design of New Passenger Equipment.
The manufacturers and railroad representative on the Working Group
and Task Force sought clarification of the provision contained in 49
CFR 238.231(b). This section requires the brake systems on equipment
ordered on or after September 8, 2000, or placed in service on or after
September 9, 2002, to be designed so as not to require an inspector to
go on, under, or between the equipment to observe the brake actuation
or release. At the Task Force meetings, FRA made clear that this
requirement is a design standard and was not intended to prohibit or
limit the conduct of brake or mechanical inspections required to be
conducted in part 238. FRA realizes that in order to perform many of
the brake and mechanical inspections required by the regulations an
inspector will have to go on, under, or between the equipment. FRA has
acknowledged this practice and railroads have effectively conducted
these types of inspections in this manner for decades.
The plain language of Sec. 238.231(b) requires new equipment to be
designed to allow direct observation of the brake actuation and release
without fouling the equipment. The preamble to the final rule discusses
alternative design approaches using some type of piston travel
indicator or piston cylinder pressure indicator on equipment whose
design makes it impossible to meet this requirement. See 64 FR 25612
(May 12, 1999). FRA's intent was that this piston travel indicator
could be a device similar to the definition of ``actuator'' contained
in Sec. 238.5 or some sort of piston cylinder pressure indicator. The
rule text and related preamble make clear that the actuation and
release of the brake (or a direct indication of such) be able to be
observed without an inspector going on, under, or between the
equipment. FRA does not believe that truck pressure indicators (which
provide no information on piston travel or piston cylinder pressure)
meet this requirement. FRA recognized that the envisioned
``indicators'' discussed in the preamble to Sec. 238.231(b) may be
ahead of the technological curve for passenger equipment currently
being delivered and that which may be delivered in the near future.
Thus, FRA noted its willingness to discuss interim inspection protocols
in lieu of applying piston travel indicators on such equipment.
The Task Force discussed the issue in detail as a number of
railroads were in the process of receiving new equipment, such as bi-
level coaches and other low-slung equipment, the design of which does
not allow observation of the brake actuation and release of the brake
without going on, under, or between the equipment. Several railroads
and manufacturers noted that the type of piston travel indicators
envisioned by FRA to meet the Sec. 238.231(b) requirement were not
currently available and even if they could be developed in the near
future, they would likely be a maintenance problem and unreliable.
Representatives of rail labor also questioned the viability and need
for the type of piston travel indicators discussed in the preamble to
the final rule. These participants did not believe that any type of
mechanical indicator should take the place of direct visual inspection
of the brake system components. Consequently, the members of the Task
Force believed that the best approach to the issue was to provide
additional inspection protocols for new equipment that are designed in
a manner that makes observation of the actuation and release of the
brakes impossible from outside the plane of the equipment rather than
mandating the use of untested and potentially unreliable piston travel
indicators.
FRA and the Task Force believe that the brake system and mechanical
components on bi-level and other low-slung passenger equipment can be
adequately inspected through the daily brake and mechanical inspections
currently required in the Federal regulations; provided, appropriate
blue signal protections are established for the personnel required to
perform such inspections. These daily inspections permit a visual
inspection of a large percentage of the brake and mechanical components
and over a period of a few days all portions of the brake system and
mechanical components will be visually observed. However, because the
necessary design of some new equipment makes the daily inspections of
the equipment more difficult, does not permit visual observation of the
brake actuation and release from outside the plane of the vehicle, and
because no reliable mechanical device is currently available to provide
a direct indication of such, FRA and the Task Force believe it is
necessary to adopt additional inspection protocols for this type of
equipment.
The inspection regimen being proposed in this notice will be
applicable to equipment placed in service on or after September 9,
2002, the design of which does not permit actual visual observation of
the brake actuation and release. The proposed requirements related to
this type of equipment are similar to those contained in a FRA Safety
Board letter dated October 19, 2004, granting that portion of the
Massachusetts Bay Transportation Authority's (MBTA) waiver petition
seeking relief from the requirements of Sec. 238.231(b) for 28
Kawasaki bi-level coaches. See Docket Number FRA-2004-18063. The
proposed provisions would require such equipment to be equipped with
either piston travel indicators or brake indicators as defined in Sec.
238.5. The equipment would also be required to receive a periodic brake
inspection by a QMP at intervals not to exceed five in-service days and
the proposed inspection would have to be performed while the equipment
is over an inspection pit or on a raised track. In addition, the
railroad performing the
[[Page 73075]]
proposed inspection would be required to maintain a record of the
inspection consistent with the existing record requirements related to
Class I brake tests. FRA believes that these proposed inspection
requirements will ensure the safety and proper operation of the brake
system on equipment which does not permit actual visual observation of
the brake actuation and release without fouling the vehicle.
D. Safety Appliances
Several issues regarding the attachment of safety appliances on
passenger equipment have arisen over the last decade. These issues
generally involve the method by which safety appliances on existing
passenger equipment are required to be attached, either directly to the
car or locomotive body or by use of a bracket or support. It has come
to FRA's attention, due to the investigation of these issues, that a
significant number of existing passenger cars and locomotives contain
some safety appliances that are attached to the equipment by some form
of welding, typically the welding of a bracket or plate to which the
safety appliance is then mechanically fastened. In the last two
decades, manufacturers of certain passenger equipment have used welding
on some of the safety appliance arrangements of newly built equipment.
Some segments of the passenger industry believe welding of these
arrangements is acceptable and have sought a review of FRA's historical
prohibition on the welding of safety appliance arrangements. These
parties believe that new and improved welding technology, the
implementation of new tracking standards, proper quality control, and
historical documentation support the use of welding on safety appliance
arrangements.
Historically, FRA has required that safety appliances be
mechanically fastened to the car structure. FRA has also historically
required that any brackets or supports applied to a car structure
solely for the purpose of securing a safety appliance must be
mechanically fastened to the car body. See MP&E Technical Bulletin 98-
14 (June 15, 1998). FRA's prohibition on the weldment of safety
appliances and their supports is based on its longstanding
administrative interpretation of the regulatory ``manner of
application'' provisions contained in 49 CFR part 231 which require
that safety appliances be ``securely fastened'' with a specified
mechanical fastener. See e.g., 49 CFR Sec. Sec. 231.12(c)(4);
231.13(b)(4); 231.14(b)(4) and (f)(4)). FRA's prohibition on the
welding of safety appliances is based on its belief that welds are not
uniform, are subject to failure, and are very difficult to inspect to
determine if the weld is broken or cracked. Mechanical fasteners, by
contrast, are generally easy to inspect and tend to become noticeably
loose prior to failure.
Generally, FRA's longstanding interpretation of the regulation
prohibiting the welding of safety appliances has not been seriously
questioned or opposed since its inception. Virtually all railcars
manufactured for use in the United States have their safety appliances
and their safety appliance brackets and supports mechanically fastened
to the car body, unless a specific exception has been provided by FRA
or the regulations. FRA acknowledges that it has permitted limited
welding of certain safety appliances or their brackets and supports on
locomotives and tanks cars. See MP&E Technical Bulletins 98-48 and 00-
06 (June 15, 1998 and August 7, 2000, respectively). These exceptions
were provided because there were no other alternative methods available
for mechanically fastening these safety appliance arrangements.
Currently, freight railroad equipment complies with the existing
regulations and FRA's interpretation of those provisions.
Traditionally, FRA has not permitted welding of safety appliance
arrangements on freight equipment. In addition, the AAR does not permit
the welding of safety appliance arrangements. FRA continues to believe
that, except in limited circumstances, the safety appliances on freight
equipment should not be attached with welding under any condition. This
is primarily due to the extreme differences in use and inspection
between passenger and freight equipment. Thus, FRA does not intend to
permit welded safety appliances or their attachment in that segment of
the industry. Consequently, FRA is limiting any relief being proposed
in this proceeding to safety appliance arrangements on passenger
equipment.
Although FRA has remained consistent in its prohibition on the
weldment of safety appliances and their supports, a significant amount
of passenger equipment has been manufactured and used in revenue
service for a number of years with safety appliances being attached to
the car body using some form of welding. Currently, FRA is aware of
approximately 3,000 passenger cars or locomotives that have safety
appliances or safety appliance brackets or supports welded to the body
of the equipment. Some units of this equipment were introduced into
service within the last few years; others have been in service for more
than a decade. Some of the 3,000 units noted above have been the
subject of formal waiver requests pursuant to the provisions contained
in 49 CFR part 211. See Docket Numbers FRA-2000-8588 and FRA-2000-8044.
In an effort to fully develop the issues relating to the welding of
safety appliances on existing passenger equipment, FRA conducted an
informal safety inquiry and subsequently submitted the issue to RSAC in
this proceeding. On June 17, 2003, a informal safety inquiry was held
in Washington, DC, where all interested parties were permitted to
express their concerns relating to FRA's long-standing interpretation
prohibiting welded of safety appliance arrangements. Representatives
from APTA, AAR, consultants, manufacturers, and union representatives
gave presentations or provided comments expressing their points of
interests or concerns. FRA also referred the issue to the RSAC process
in this proceeding, which in turn assigned the issue to the mechanical
Task Force, to aid in developing and determining if there is a
practical application where welding may be suitable and to consider
methods by which FRA could revise or clarify its position for future
guidance and regulatory standards. Although the Task Force engaged in
productive discussions and developed considerable information relating
to the issue, the Task Force could not reach a consensus on any
recommendation. Consequently, on October 27, 2004, FRA withdrew the
task related to the consideration of handling the attachment of safety
appliances on passenger equipment from the RSAC and decided to proceed
with the development of a regulatory proposal unilaterally.
At the safety inquiry and the discussions within the Task Force,
ATPA and its primary members all indicated that FRA needs to provide
clarity and guidance to the industry relating to passenger car safety
appliance arrangements, particularly in the area of attaching brackets
and supports. FRA has always believed that the industry knew exactly
what was intended by FRA's interpretation of the regulations related to
``mechanical fastening.'' FRA believes that in all instances where it
has permitted welding, the allowance was the direct result of not
having any another available option for attaching the required safety
appliances. Examples, such as tank cars, locomotives, and other
situations mentioned above, indicate that FRA has allowed or
[[Page 73076]]
permitted the use of welding in certain very limited circumstances.
FRA considered issues ranging from the initial manufacturing stage
to the actual expected life cycle of a weld and the environment in
which the equipment operates. FRA is cognizant of the fact that the
inspection of welds is at best difficult and potentially costly
depending on the type of inspection that might be required. Moreover,
the failure mode of welds is very difficult to detect visually and the
effects of stress and fatigue may cause welded applications to have
higher failure rates towards the end of the life cycle of the
equipment. FRA acknowledges that freight and passenger operations
involve significantly different environments from a safety appliance
standpoint, and likely justifies an allowance for welded safety
appliance brackets and supports, at least on existing equipment, and in
other instances where the design of a vehicle necessitates such use. In
most cases, passenger equipment is inspected on a more regular basis,
generally used in captive type service, and experiences far less
coupling and uncoupling associated with switching moves inherent in
freight operations. FRA also recognizes that it would be extremely
costly to the passenger industry to require existing equipment to be
retrofitted with new safety appliances when the existing welded
attachments have not shown a proclivity for failure at this time.
At the informal safety inquiry and during the Task Force meetings,
FRA received information and engaged in discussions relating to the
following issues:
The safety implications related to the continued use of
existing passenger equipment with welded safety appliances or welded
safety appliance brackets or supports;
Criteria for determining when an existing piece of
passenger equipment with a welded appliance or welded bracket or
support is defective or unsafe or both;
Alternative approaches to mandatory modification of
existing equipment (e.g., inspection protocols) and the economic
implication of any suggested approach;
Clarification of existing regulatory requirements as they
relate to the welding of safety appliances and their brackets or
supports;
The safety implications and standards that should or could
be addressed, were FRA to consider some latitude in allowing existing
passenger equipment with welded safety appliances or welded safety
appliance supports or brackets, such as:
What part or parts of an appliance should FRA allow to be
welded?
What quality control standards should apply to the welding
process (e.g., industry recognized welding standards)?
What qualifications/training should the individual
performing the welding or inspecting a weld need to possess?
How should field or shop repairs or both be conducted on
equipment with welded safety appliances or supports?
When should a weld be considered defective?
What visual and non-destructive inspection techniques or
industry recognized standards are appropriate for welds?
At what interval should welds be inspected?
What records, if any, should be maintained of these
inspections?
Based on the information and views provided at both the informal
safety inquiry and through the RSAC process, FRA continues to believe
that mechanical fastening provides the best method of attaching safety
appliance arrangements and ensures that the safety of railroad
employees and the public is not compromised. For this reason, FRA will
continue to require the mechanical fastening of safety appliance
arrangement wherever possible and proposes to provide alternative
solutions for use of welding only on existing passenger equipment and
in circumstances when mechanically fastening is not practical due to
the design of the vehicle. However, FRA does agree that there may have
been some misunderstanding within the passenger rail industry with
regard to safety appliance application and that some leeway needs to be
provided for existing passenger equipment with welded safety appliance
brackets or supports in lieu of retrofitting nearly one-third of the
fleet. Thus, in this NPRM, FRA is proposing to provide clarification of
the requirements related to the attachment of safety appliance under 49
CFR part 231. In addition, FRA is proposing to permit the continued use
of existing passenger equipment with welded safety appliance brackets
or supports provided such equipment is identified, inspected, and
handled in accordance with the proposed requirements. In developing
this proposal, FRA weighed and considered many different factors and
concerns, as noted above, relating to welding safety appliances and
their brackets or supports.
An additional issue raised by APTA and its member railroads relates
to the ability of the industry to develop standards relating to the
safety appliance arrangements on new cars of special construction.
Throughout the Railroad Safety Appliance Standards, currently contained
in 49 CFR part 231; specifically, Sec. 231.12--Passenger-train cars
with wide vestibules; Sec. 231.13--Passenger-train cars with open-end
platforms; Sec. 231.14--Passenger-train cars without end platforms;
and Sec. 231.23--Unidirectional passenger-train cars adaptable to van-
type semi-trailer use, there may be inconsistencies and/or
opportunities for clarification in the construction of newly built
passenger equipment. Many times, it is necessary to reference two or
more sections of 49 CFR part 231 to determine if a newly constructed
passenger vehicle meets the minimum requirements of the Federal
regulations. However, criteria for most of today's new types of
passenger car construction are found within 49 CFR 231.18--Cars of
special construction. This results from the fact that modern technology
in construction of car-building often does not lend itself to ready
application of the current 49 CFR 231 requirements. Rather, the
designer must adapt several different requirements to meet as closely
as possible construction of specific safety appliance arrangements in
order to obtain compliance.
Most passenger cars today are constructed outside the United
States, and this has exacerbated the problem of varying interpretations
of regulations and resulting safety appliance arrangements. At times,
different requirements are applied to cars of similar design where both
could have been constructed in the same manner. Substantial resources
are spent on a regular basis by all parties concerned in review
sessions to determine if a car is in compliance prior to construction;
and even when the cars are delivered, problems have arisen.
In an attempt to limit these problems, FRA is proposing a method by
which the industry may request approval of safety appliance
arrangements on new equipment considered to be cars of special
construction under 49 CFR part 231. The proposal would permit the
industry to develop standards to address many of the new types of
passenger equipment introduced into service. The proposal would require
these standards, and supporting documentation to be submitted to FRA
for agency approval pursuant to the special approval process already
contained in the regulation. The proposal makes clear that any approved
standard would be enforceable against any person who violates or causes
the violation of the approved standards and that the penalty schedule
contained in Appendix A to 49 CFR part 231 would
[[Page 73077]]
be used as guidance in assessing any applicable civil penalty. The goal
of this proposal is to develop consistent safety appliance standards
for each new type of passenger car not currently identified in the
Federal regulations that ensures the construction of suitable safety
appliance arrangements in compliance with 49 CFR part 231. FRA believes
the proposal will reduce or eliminate reliance upon criteria for cars
of special construction, will improve communication of safety appliance
requirements to the industry, and will facilitate regulatory compliance
where clarification or guidance is necessary.
Portions of the proposal relating to new passenger equipment are
already progressing. By letter dated September 2, 2005, FRA requested
APTA to determine if it is feasible to form a group to specifically
develop potential safety appliance standards for newly manufactured
passenger equipment and provide guidance where existing Federal
regulations are not specific to the design of a passenger car or
locomotive. On October 11, 2005, APTA informed FRA that it is willing
to undertake this effort and is tentatively planning its initial
meeting in the beginning of 2006. FRA believes this approach provides
an excellent avenue to take advantage of the knowledge and expertise
possessed by rail operators and equipment manufacturers when
considering safety appliance arrangements on new passenger equipment of
unique design. Under the provisions proposed in this NPRM, the
standards and guidance developed by this group would need to be
submitted to and approved by FRA pursuant to the special approval
provisions contained at Sec. 238.21.
FRA seeks comments and views from interested parties relating to
the proposed handling of safety appliances on both existing and new
passenger equipment. Specifically, FRA seeks information and comment on
the following:
Are there other industry recognized standards relating to
welding or the qualifications of persons conducting such welding that
should be considered by FRA?
Are the welding standards referenced by FRA accurately
identified and are they the most recent version of the standards?
Can a standard be developed for determining when a safety
appliance bracket or support to which a safety appliance is
mechanically attached becomes part of the car body?
Should it be based on the linear amount of weld?
To what must the support or bracket be welded?
Is there a particular type of weld that should be used?
Are there specific qualifications or standards related to
performing such welds?
Are the cost estimates associated with FRA's proposal
relating to existing equipment accurate?
Is there any other relevant information that should be
considered by FRA?
E. Securement of Unattended Equipment
At FRA's suggestion, the Task Force considered issues related to
the securement of unattended equipment. FRA noted its concern that
existing part 238 failed to adequately address either the inspection of
hand or parking brakes or the issues related to the securement of
unattended equipment. FRA believes that the rationale for addressing
these issues on freight operations is equally applicable to passenger
operations. The preamble to the final rule related to 49 CFR part 232
contains an in-depth discussion of the need to address these issues.
See 66 FR 4156-58 (January 17, 2001). The approach proposed in this
proceeding is also consistent with the guidance contained in FRA Safety
Advisory 97-1. See 62 FR 49046 (September 15, 1997). Further, FRA is
aware of several incidents on passenger and commuter operation
involving the running away or inadvertent movement of unattended
equipment.
Using the provisions contained in the freight power brake
regulations at 49 CFR part 232 as a guideline, the Task Force developed
a recommendation to address these outstanding issues raised by FRA. As
passenger train consists are much shorter and do not possess the
tonnage associated with freight trains, the Task Force's recommendation
modified the provisions contained in 49 CFR part 232 to make them more
readily applicable to passenger operations. The recommendations
developed by the Task Force and submitted by the full RSAC are
consistent with and based directly on current passenger industry
practice. Thus, in FRA's view, they will have no economic or
operational impact on passenger operations but will ensure that these
best practices currently adopted by the industry are followed and
complied with by making them part of the Federal regulations.
The Task Force presented its recommendation on these issues to the
full Working Group on September 7, 2005. The Working Group reached
consensus on the recommendation and presented the recommendation to the
full RSAC and received unanimous concurrence from such on October 11,
2005. FRA has reviewed the recommendations of the full RSAC and has
adopted them without change in this proposal.
In this NPRM, FRA proposes a set of requirements to address the
securement of unattended equipment. The proposed provisions will
require that unattended equipment be secured by applying a sufficient
number of hand or parking brakes to hold the equipment and will require
railroads to develop and implement a process or procedure to verify
that the applied hand or parking brakes will hold the equipment. The
proposal will also prohibit a practice known as ``bottling the air'' in
a standing cut of cars. The practice of ``bottling the air'' occurs
when a train crew sets out cars from a train with the air brakes
applied and the angle cocks on both ends of the train closed, thus
trapping the existing compressed air and conserving the brake pipe
pressure in the cut of cars they intend to leave behind. This practice
has the potential of causing, first, an unintentional release of the
brakes on these cars and, ultimately, a runaway. A full discussion of
the hazards related to this practice is contained in the preamble to
the final rule related to freight power brakes. See 66 FR 4156-57.
Virtually all railroads prohibit this practice in their operating
rules, thus FRA does not believe any burden is being imposed on the
railroads by including it in this proposal.
The NPRM also proposes a minimum number of hand or parking brakes
that must be applied on an unattended locomotive consist or train. Due
to the relatively short length and low tonnage associated with
passenger trains, FRA does not believe that the more stringent
provisions contained in Sec. 232.103(n)(3) are necessary in a
passenger train context. Thus, the proposal would require that at least
one hand or parking brake be applied in these circumstances; however,
the number of applied hand or parking brakes will vary depending on the
process or procedures developed and implemented by each covered
railroad. In addition, this proposal also contains provisions requiring
railroads to develop and implement procedures for securing locomotives
not equipped with a hand or parking brake and instructions for securing
any locomotive left unattended. As noted previously, FRA is not aware
of any railroad which does not already have the proposed procedures or
processes in place. Thus, FRA believes that these proposed requirements
will impose no burden on
[[Page 73078]]
passenger operations covered by 49 CFR part 238.
In addition to addressing specific issues relating to securing
unattended equipment, this NPRM also incorporates and adopts the
industry's best practices related to the inspection and testing of hand
and parking brakes. FRA proposes to require that the hand or parking on
other than MU locomotives be inspected no less frequently than every
368 days and that a record (either stencil, blue card, or electronic)
be maintained and provided to FRA upon request. The proposal would also
require the application and release of the hand or parking brake at
each periodic mechanical inspection of passenger cars and unpowered
vehicles under Sec. 238.307 and would require a complete inspection of
these components every 368 days, with a record being maintained of this
annual inspection. The inspection and testing intervals as well as the
stenciling and record keeping requirements proposed in this document
are consistent with the current practices in the industry and will
impose no additional burden on the industry.
V. Section-by-Section Analysis
Proposed Amendments to 49 CFR Part 229
Section 229.5 Definitions
FRA is proposing a technical clarification to the definition of
``MU locomotive'' contained in this section. Existing Sec. 229.5
contains a number of definitions to define different types of
locomotives covered by the various provisions contained in part 229.
These include the general definition of ``locomotive'' as well as
various types of locomotives including: ``control cab locomotive,''
``DMU locomotive,'' and ``MU locomotive.'' At the Task Force meetings
representatives of various railroads and equipment manufacturers
expressed concern over these definitions, contending that they were
confusing and contained some overlap making it difficult to determine
which category a particular locomotive fell within. Of particular
concern was the current definition of ``MU locomotive.''
The definition of ``MU locomotive'' was recently reissued in its
full length when the final rule on Locomotive Event Recorders was
published on June 30, 2005. See 70 FR 37939. Subparagraph (2) of the
current definition identifies an MU locomotive as ``a multiple unit
operated electric locomotive * * * (2) without propelling motors but
with one or more control stands.'' This portion of the MU locomotive
definition is identical to the definition of ``control cab
locomotive.'' In an effort to add clarity and to definitively
distinguish an MU locomotive from a control cab locomotive, FRA
proposes to add some limiting language to the definition of what
constitutes an MU locomotive. Historically, FRA has only considered a
locomotive without propelling motors to be an MU locomotive if it has
the ability to pick up primary power from a third rail or a pantograph.
Consequently, FRA is proposing to add this language to the existing
definition of MU locomotive as it is consistent with FRA's historical
enforcement and interpretation of the regulation.
Section 229.31 Main Reservoir Tests
FRA is proposing to amend paragraphs (a) and (c) of this section to
provide the manufacturers of main reservoirs the option to test main
reservoirs pneumatically rather than hydrostatically as currently
mandated. The proposed modification would permit a main reservoir to
receive a pneumatic test before it is originally placed in service or
before an existing main reservoir is placed back in service after being
drilled. As discussed in detail in section B of the Technical
Background portion of this document, the ASME code currently utilized
by all manufacturers of main reservoirs allows for the pneumatic
testing of the reservoirs when the introduction of liquid cannot be
tolerated. The introduction of water to perform hydrostatic testing on
main reservoirs creates a problem because if the liquid is not
completely removed and the reservoir interior completely dried, the
moisture results in poor adhesion or a lower coating of film than
required. This condition has the potential of causing interior
corrosion and premature failure of the reservoir.
The rationale for originally requiring that the main reservoirs be
tested hydrostatically was based on the safety concerns should a main
reservoir catastrophically fail during the testing. The likelihood of
injury is minimized by having the reservoir filled with a liquid rather
than air. However, since the original drafting of the locomotive
regulations, manufacturers of reservoirs have implemented and developed
both equipment and procedures to ensure that test personnel are
adequately shielded when conducting the testing. The manufacturers have
been performing pneumatic testing on reservoirs for years and FRA is
not aware of any injury related to such testing in manufacturer-
controlled facilities. Thus, the safety concerns originally attached to
pneumatic testing have been