National Emission Standards for Hazardous Air Pollutants: Miscellaneous Organic Chemical Manufacturing, 73098-73122 [05-23666]
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Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–OAR–2003–0121; FRL–8005–2]
RIN 2060–AM43
National Emission Standards for
Hazardous Air Pollutants:
Miscellaneous Organic Chemical
Manufacturing
Environmental Protection
Agency (EPA).
ACTION: Proposed rule; amendments.
AGENCY:
SUMMARY: On November 10, 2003, EPA
promulgated national emission
standards for hazardous air pollutants
(NESHAP) for miscellaneous organic
chemical manufacturing. Several
petitions for judicial review of the final
rule were filed in the U.S. Court of
Appeals for the District of Columbia
Circuit. Petitioners expressed concern
with various requirements in the final
rule, including applicability of specific
operations and processes, the leak
detection and repair requirements for
connectors, criteria to define affected
wastewater streams requiring control,
control requirements for wastewater
streams that contain only soluble HAP
(SHAP), the definition of process
condensers, and recordkeeping
requirements for Group 2 batch process
vents. In this action, EPA proposes
amendments to the final rule to address
these issues and to correct
inconsistencies that have been
discovered during the review process.
DATES: Comments. Comments must be
received on or before January 24, 2006.
Public Hearing. If anyone contacts
EPA requesting to speak at a public
hearing by December 19, 2005, a public
hearing will be held on December 23,
2005.
Submit your comments,
identified by Docket ID No. EPA OAR–
2003–0121, by one of the following
methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the on-line
instructions for submitting comments.
ADDRESSES:
• Agency Web site: https://
www.epa.gov/edocket. EDOCKET, EPA’s
electronic public docket and comment
system, will be replaced by an enhanced
Federal-wide electronic docket
management and comment system
located at www.regulations.gov. When
this occurs, you will be redirected to
that site to access the docket and submit
comments. Follow the on-line
instructions.
• E-mail: a-and-r-docket@epa.gov.
• Fax: (202) 566–1741.
• Mail: Air and Radiation Docket and
Information Center, EPA, Mailcode:
6102T, 1200 Pennsylvania Ave., NW.,
Washington, DC 20460. Please include a
duplicate copy, if possible.
• Hand Delivery: Air and Radiation
Docket, EPA, Room B–102, 1301
Constitution Avenue, NW., Washington,
DC 20460. Such deliveries are only
accepted during the Docket’s normal
hours of operation, and special
arrangements should be made for
deliveries of boxed information. We
request that a separate copy of each
public comment also be sent to the
contact person listed below (see FOR
FURTHER INFORMATION CONTACT).
Instructions: Direct your comments to
Docket ID No. EPA–OAR–2003–0121.
The EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.regulations.gov including any
personal information provided, unless
the comment includes information
claimed to be Confidential Business
Information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through www.regulations.gov
or e-mail. The www.regulations.gov Web
site is an ‘‘anonymous access’’ system,
which means EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an e-mail
comment directly to EPA without going
through www.regulations.gov, your email address will be automatically
captured and included as part of the
comment that is placed in the public
docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment with a disk or CD–ROM you
submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses.
Docket: All documents in the docket
are listed in the www.regulations.gov
index. Although listed in the index,
some information is not publicly
available, e.g., CBI or other information
whose disclosure is restricted by statute.
Certain other material, such as
copyrighted material, will be publicly
available only in hard copy. Publicly
available docket materials are available
either electronically in
www.regulations.gov or in hard copy at
the Air and Radiation Docket, EPA/DC,
EPA West, Room B102, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
and Radiation Docket is (202) 566–1742.
Public Hearing. If a public hearing is
held, it will be held at 10 a.m. at EPA’s
Environmental Research Center
Auditorium, Research Triangle Park,
North Carolina or at an alternate site
nearby.
Mr.
Randy McDonald, Organic Chemicals
Group (C504–04), Emission Standards
Division, U.S. EPA, Research Triangle
Park, NC 27711; telephone number:
(919) 541–5402; fax number: (919) 541–
3470; e-mail address:
mcdonald.randy@epa.gov.
FOR FURTHER INFORMATION CONTACT:
Regulated
Entities. Categories and entities
potentially regulated by this action
include:
SUPPLEMENTARY INFORMATION:
Category
NAICS *
Examples of regulated entities
Industry ..............
3251, 3252, 3253, 3254, 3255, 3256, and 3259, with several
exceptions.
Producers of specialty organic chemicals, explosives, certain
polymers and resins, and certain pesticide intermediates.
* North
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
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whether your facility is regulated by this
action, you should examine the
applicability criteria in 40 CFR 63.2435.
If you have any questions regarding the
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applicability of this action to a
particular entity, consult the person
listed in the preceding FOR FURTHER
INFORMATION CONTACT section.
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Submitting CBI. Do not submit this
information to EPA through
www.regulations.gov or e-mail. Clearly
mark the part or all of the information
that you claim to be CBI. For CBI
information on a disk or CD ROM that
you mail to EPA, mark the outside of the
disk or CD ROM as CBI and then
identify electronically within the disk or
CD ROM the specific information that is
claimed as CBI. In addition to one
complete version of the comment that
includes information claimed as CBI, a
copy of the comment that does not
contain the information claimed as CBI
must be submitted for inclusion in the
public docket. Information so marked
will not be disclosed except in
accordance with procedures set forth in
40 CFR part 2.
Public Hearing. Persons interested in
presenting oral testimony or inquiring
as to whether a hearing is to be held
should contact Randy McDonald,
Organic Chemicals Group, Emission
Standards Division (Mail Code C504–
04), U.S. EPA, Research Triangle Park,
North Carolina, 27711, telephone
number (919) 541–5402, electronic mail
address mcdonald.randy@epa.gov, at
least two days in advance of the
potential date of the public hearing.
Persons interested in attending the
public hearing also must call Mr. Randy
McDonald to verify the time, date, and
location of the hearing. A public hearing
will provide interested parties the
opportunity to present data, views, or
arguments concerning the proposed
amendments.
World Wide Web (WWW). In addition
to being available in the docket, an
electronic copy of the proposed rule is
also available on the WWW through the
Technology Transfer Network Web site
(TTN Web). Following signature, a copy
of the proposed rule will be posted on
the TTN’s policy and guidance page for
newly proposed or promulgated rules at
https://www.epa.gov/ttn/oarpg. The TTN
provides information and technology
exchange in various areas of air
pollution control.
Organization of This Document. The
information presented in this preamble
is organized as follows:
I. Why are we proposing amendments to
subpart FFFF?
II. How are we proposing to amend the
compliance dates?
A. Existing Sources
B. Process Changes Resulting in New
Compliance Requirements
III. How are we proposing to amend the
applicability requirements?
A. Compounding and Finishing Operations
in Polymer Processes
B. Carbon Monoxide Production
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C. Boundary of a Miscellaneous Organic
Chemical Manufacturing Process Unit
That Produces a Solid Product
D. Applicability of the MON to Coke ByProduct Plants
IV. How are we proposing to amend the
requirements for process vents?
A. Process Condensers
B. Requirements for HAP Metal
Compounds
C. Compliance Requirements for Process
Tanks
D. Provisions for Switching Batch Process
Vents from Group 2 to Group 1
E. Definition of Batch Process Vent
F. Definitions of Continuous Process Vent
and Related Terms
G. Definition of Group 1 Continuous
Process Vent
H. Requirements for Biofilter Control
Devices
I. Emission Limit for Hydrogen Halide and
Halogen HAP from Process Vents
V. How are we proposing to amend the
requirements for wastewater systems?
A. Definitions of Wastewater and Group 1
Wastewater
B. Management Requirements for
Wastewater That is Group 1 for Soluble
HAP
C. Discarding Materials to Water or
Wastewater
D. Compliance Requirements
E. Definition of Wastewater
VI. How are we proposing to amend the
requirements for equipment leaks?
VII. How are we proposing to amend the
recordkeeping and reporting
requirements?
A. Processes with Uncontrolled Emissions
Below the Thresholds for Control
B. Standard and Nonstandard Batches
C. Operating Logs
D. Reporting Requirements for Emission
Points that Change from Group 2 to
Group 1
VIII. How are we proposing to change
requirements that apply when
requirements in subpart FFFF and
another rule apply to the same
equipment?
IX. What miscellaneous technical corrections
are we proposing?
X. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health and
Safety Risks
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
I. Why are we proposing amendments
to subpart FFFF?
On November 10, 2003, we
promulgated NESHAP for miscellaneous
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organic chemical (MON) manufacturing
as subpart FFFF of 40 CFR part 63.
Petitions for review of the MON were
filed in the U.S. Court of Appeals for the
District of Columbia Circuit by
American Chemistry Council, Eastman
Chemical Company, Clariant LSM
(America), Inc., Rohm and Haas
Company, General Electric Company,
Coke Oven Environmental Task Force
(‘‘COETF’’) and Lyondell Chemical
Company (collectively ‘‘Petitioners’’).1
These matters were consolidated into
American Chemical Council, et al. v.
EPA, No. 04–1004, 04–1005, 04–1008,
04–1009, 04–1010, 04–1012, 04–1013
(D.C. Cir.). Issues raised by the
petitioners included applicability of the
final rule; leak detection and repair
requirements for connectors; definitions
of process condenser, continuous
process vent, and Group 1 wastewater;
treatment requirements for wastewater
that is Group 1 only for SHAP;
recordkeeping for Group 2 batch process
vents; and notification requirements for
Group 2 emission points that become
Group 1 emission points. In early
October 2005, the parties signed a
settlement agreement. Pursuant to
section 113(g) of the Clean Air Act
(CAA), notice of the settlement was
published in the Federal Register on
October 26, 2005 (70 FR 61814).
Today’s proposed amendments
address the issues raised by Petitioners
and include corrections and
clarifications to ensure that the final
rule is implemented as intended.
Today’s proposed amendments also
provide some new compliance options,
as well as new provisions that would
reduce the burden associated with
demonstrating compliance. For
example, the use of biofilters is
proposed as an option for complying
with the 95 percent reduction emission
limit for batch process vents, a new
compliance option is proposed for
wastewater that would allow certain
waste management units in a
biotreatment system to be uncovered if
the wastewater being treated is Group 1
only for soluble HAP, and a new
regulatory alternative for equipment
leaks would simplify applicability by
applying the same requirements to all
MON processes and reduce the leak
detection burden for connectors. We are
also proposing revised recordkeeping
requirements in 40 CFR 63.2525(e) for
Group 2 batch process vents that would
eliminate recordkeeping in certain
situations and reduce the recordkeeping
burden if non-reactive HAP usage is less
1 The Fertilizer Institute and Arteva Specialties
S.’ ar.l also filed petitions for review but voluntarily
withdrew their petitions.
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than 10,000 pounds per year (lb/yr) or
if emissions are less than 1,000 lb/yr,
and we are proposing to eliminate the
requirement to include results of
engineering assessments that determine
emissions from batch operations that
have hazardous air pollutant (HAP)
concentrations less than 50 parts per
million by volume (ppmv) in your
precompliance report.
II. How are we proposing to amend the
compliance dates?
A. Existing Sources
The Miscellaneous Organic Chemical
Manufacturing NESHAP promulgated
on November 10, 2003, specifies that
existing source must be in compliance
with the NESHAP no later than
November 10, 2006. Precompliance
reports must be filed by May 10, 2006.
We are proposing a new compliance
date of May 10, 2008, because the
proposed amendments are sufficiently
far reaching and complex that an
amended rule would effectively be a
new rule warranting a new compliance
date and because we do not anticipate
finalizing the proposed amendments
with sufficient time for parties to
comply with the amended rule, which
set forth provisions inconsistent with
existing provisions.
Section 112(a)(3) of the CAA provides
that existing sources are to be in
compliance with applicable emission
standards ‘‘as expeditiously as
practicable, but in no event later than 3
years after the effective date of such
standard.’’ The November 10, 2003,
Miscellaneous Organic Chemical
Manufacturing NESHAP specify a
compliance date 3 years from the
issuance of that rule. Section 112(d)(6)
of the CAA provides authority for the
Administrator to revise the emission
standards issued under CAA section 112
‘‘no less often than every 8 years.’’ We
believe the authority to revise the
standards inherently includes the
authority to set new compliance dates
for revised rules. Congress provided us
discretion to set a compliance date for
existing sources of up to 3 years in order
to provide time for retrofitting of
controls where necessary. Thus, due to
the extensive nature of the proposed
amendments, we are proposing a new
compliance date.
We believe that 18 months from the
otherwise applicable compliance date
will be sufficient for all sources to come
into compliance with the proposed
amendments. However, should any
source be unable to meet that
compliance date because of the need to
install controls that cannot be installed
by that date, each source may request an
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extension of up to 1 year in accordance
with 40 CFR 63.6(i)(4) and (6).
B. Process Changes Resulting in New
Compliance Requirements
We are proposing to add language to
40 CFR 63.2445 to clarify when
compliance is required after making any
of the following types of process
changes after the compliance date:
Changing the status of any emission
point from Group 2 to Group 1,
increasing uncontrolled hydrogen
halide and halogen emissions from all
process vents within a process above
1,000 lb/yr, increasing uncontrolled
HAP metals emissions from all process
vents within a process at a new source
above 150 lb/yr (see discussion later in
this preamble regarding the change from
PM HAP to HAP metals), or changing
the status of a control device from small
to large. A large control device is a
control device that has an inlet HAP
load equal to or greater than 10 tons per
year (tpy), and a small control device
has an inlet HAP load less than 10 tpy.
After making any of the noted process
changes, information presented in the
notification of compliance status report
demonstrating initial compliance must
be updated according to 40 CFR
63.2520(e)(10)(i). If the situations after
any of the changes described above had
existed on the initial compliance date,
a performance test (or design evaluation
in some cases) would have been
required to demonstrate initial
compliance. Thus, a performance test or
design evaluation is also required to
satisfy the requirements of 40 CFR
63.2520(e)(10)(i) after one of the noted
process changes, and the results must be
included in the compliance report for
the period during which the change
occurred. Compliance reports are due 2
months after the end of a reporting
period. This means a facility would
have between approximately 60 and 240
days, depending on when the change
occurred during the reporting period, to
complete the performance test or design
evaluation and include it in the
applicable report. We consider 60 days
to be insufficient, particularly for a
performance test. Work on a design
evaluation could begin before the
change occurs, but a performance test
cannot be conducted until the
equipment is operating. We also
consider the potential variability in
timing among sources to be
unreasonable. Therefore, we are
proposing language in 40 CFR 63.2445
to specify that performance tests and
design evaluations must be conducted
within 150 days after making one of the
types of process changes listed above.
This timeframe is also consistent with
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the amount of time allowed to complete
these activities after the initial
compliance date and include the results
in the notification of compliance status
report.
Sections 63.2445(b) and (c) of the
promulgated rule require compliance
with all applicable requirements no
later than the compliance date. If you
make a process change after the
compliance date, this requirement
means you must comply with all
applicable requirements for the changed
situation beginning on the date the
change occurs. To clarify this
requirement for the types of process
changes described above, we are
proposing language in 40 CFR 63.2445
to explicitly state that Group 1
requirements (e.g., emission limits in
table 2 to subpart FFFF for batch
process vents) apply beginning on the
date of a change from Group 2 to Group
1, that applicable emission limits in
table 3 to subpart FFFF apply beginning
on the date HAP metals or hydrogen
halide and halogen HAP emissions are
increased above applicable thresholds,
and monitoring and recordkeeping
requirements for large control devices
apply beginning on the date a control
device changes status from small to
large.
III. How are we proposing to amend the
applicability requirements?
We are proposing several changes to
the applicability requirements,
particularly to clarify and add
exceptions in order to make the
regulation consistent with our intent
and the data underlying the standards.
Another change involves the boundary
of a miscellaneous organic chemical
manufacturing process unit (MCPU) that
produces a solid product.
A. Compounding and Finishing
Operations in Polymer Processes
We are proposing to revise 40 CFR
63.2435(c)(4) to clarify the types of
polymer finishing operations that are
exempted from subpart FFFF. Section
63.2435(c)(4) currently exempts only
fabricating operations (such as spinning
a polymer to its end use). Another
finishing operation (compounding of
purchased resins) is exempted by the
exemption in 40 CFR 63.2435(c)(5) for
production activities described using
the 1997 version of NAICS code 325991.
These exemptions for finishing
operations were included in the final
rule due to the minimal potential for
emissions from such operations. After
reviewing this issue, we have
determined that additional finishing
operations can be exempted for the
same reason. Thus, the proposed
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amendments to 40 CFR 63.2435(c)(4)
would expand the exemption for
finishing operations to cover activities
that can be classified as fabricating,
compounding, drawing, or extrusion
operations, provided they do not meet
certain specified conditions. For
example, the exemption would not
apply where residual monomer remains
with some polymers and an intended
purpose of the finishing operation is to
remove the residual monomer. A
finishing operation also would not be
exempt if it involves processing with
HAP solvent (e.g., if a solid polymer
product is dissolved in a HAP solvent
prior to the finishing operation). These
changes would make the exemptions
consistent with the exemptions in
previous rules for polymer production
processes such as 40 CFR part 63,
subpart JJJ.
As noted above, spinning a polymer
into its end use is given as an example
of ‘‘fabricating operations’’ in the
existing rule. To further exemplify the
meaning of this term, the proposed
amendments provide compressing a
solid polymer into its end use as
another example.
The proposed amendments would
exempt all compounding operations
with a previously produced solid
polymer, not just compounding of
purchased resins as currently provided
for in 40 CFR 63.2435(c)(5). The
compounding operation is the same
whether it is done with purchased
resins or at the facility that produced
the resins. Thus, there is no reason to
limit the exemption to compounding of
purchased resins. To clarify what we
mean by ‘‘compounding operations,’’
the proposed amendments describe
them as ‘‘blending, melting, and
resolidification of a solid polymer * * *
for the purpose of incorporating
additives, colorants, or stabilizers.’’
The proposed amendments include a
new exemption for extrusion and
drawing operations. These finishing
operations are described in the
proposed amendments as operations
that ‘‘convert[] an already produced
solid polymer into a different shape by
melting or mixing the polymer and then
forcing it or pulling it through an orifice
to create an extruded product.’’ Note
that this means some extrusion and
drawing operations are not exempt (in
addition to those operations that are
intended to remove residual HAP
monomer or involve processing with a
HAP solvent). Specifically, extrusion
and drawing operations integral to
production of the solid polymer are part
of a MCPU and are not exempt.
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B. Carbon Monoxide Production
While carbon monoxide (CO) is an
inorganic compound,2 petitioners
argued that the final rule was
ambiguous whether CO production was
covered by the MON since it is included
under NAICS category 325120, and the
MON has no exemption for CO
production. While we did not intend to
cover CO production under the MON, it
is not a HAP and thus not subject to
regulation under CAA section 112, we
are proposing to clarify the MON by
adding a new 40 CFR 63.2435(c)(7) to
specifically exempt CO production
processes.
C. Boundary of a Miscellaneous Organic
Chemical Manufacturing Process Unit
That Produces a Solid Product
A miscellaneous organic chemical
manufacturing process unit is defined in
40 CFR 63.2550(i) of the MON as ‘‘all
equipment which collectively function
to produce a product * * *’’ The end of
a process is the point at which product
is transferred to a storage tank or a
transfer rack because 40 CFR 63.2435(d)
specifies that such equipment is
associated with a process (i.e., not part
of the process), and it may be part of the
MCPU if it meets specified criteria. Both
liquid and solid products may be stored
or transferred to shipping containers.
However, the definitions of ‘‘storage
tank’’ and ‘‘transfer rack’’ explicitly
refer to storage or transfer of organic
liquids. Thus, it is not clear if storage
and transfer of solid products should be
subject to these definitions, if they are
unit operations that are part of the
process, or if they are exempt from the
final rule.
To eliminate this ambiguity, we are
proposing to revise the definition of
‘‘miscellaneous organic chemical
manufacturing process’’ in 40 CFR
63.2550(i) to specify the endpoint of a
process that produces a solid product. If
the product is dried, the end of the
process would be the dryer. For a
polymer production process without a
dryer, the end of the process would be
the extruder or die plate. This is
2 Numerous government documents and technical
references identify CO as an inorganic compound.
For example, the term ‘‘volatile organic
compounds’’ is defined in 40 CFR 51.1000(s) as
‘‘any compound of carbon, excluding carbon
monoxide * * * which participates in atmospheric
photochemical reactions.’’ The definition goes on to
list compounds that have negligible photochemical
reactivity. Since CO was explicitly excluded, and it
is clearly volatile, the definition makes it clear that
CO is not considered to be an organic compound.
In addition, Hawley’s Condensed Chemical
Dictionary states that CO is classified as an
inorganic chemical, and the physical properties of
CO are listed in a table of inorganic compounds in
the Chemical Engineers’ Handbook.
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consistent with the revisions to the
exemption for polymer finishing
operations discussed above. There
would be two exceptions to these
endpoints. One exception is if the dryer,
extruder, or die plate is followed by
blending or another operation that is
designed and operated to remove HAP
solvent or residual HAP monomer from
the solid product. The second exception
is if the dried solid is mixed with a
HAP-based solvent. In both cases, the
HAP removal operation would be the
last step in the process.
D. Applicability of the MON to Coke ByProduct Plants
One of the petitioners requested
clarification as to the applicability of the
MON to coke by-product plants. On
January 30, 2001, EPA deleted coke byproduct plants from the list of major and
area sources of HAP required by CAA
section 112(c)(1). (See 66 FR 8220.)
Consequently, 40 CFR part 63
miscellaneous achievable control
technology (MACT) standards
promulgated under CAA section 112(d),
such as the MON, would not apply to
the deleted coke by-product plant
source category. Moreover, as EPA
explained in 2001, coke by-product
plants remain subject to the pre-existing
NESHAP for benzene emissions from
coke by-product recovery plants at 40
CFR part 61, subpart L. (See 66 FR at
8222.) EPA is not proposing any
changes to the MON in order to clarify
this issue, as it is unnecessary to do so.
Today’s clarification is wholly
consistent with EPA’s previous action in
2001 deleting the coke by-product plant
source category.
IV. How are we proposing to amend the
requirements for process vents?
A. Process Condensers
We are proposing several changes to
clarify the definition of ‘‘process
condenser,’’ the procedures for
calculating emissions when process
condensers are used, and related
recordkeeping and reporting
requirements. We are proposing changes
to the definition because we have
become aware of an inconsistency
between the definition of that term as it
is used in the MON and the way
industry representatives interpreted the
term when they were reporting
uncontrolled emissions in response to
our information request in 1997. The
inconsistency stems from a difference in
the interpretation of ‘‘integral to a
process.’’ Companies considered
condensers to be integral to a process if
collected material was returned to the
process or used for fuel value, whereas
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we considered condensers to be integral
only if they reduced the temperature
below the bubble point or boiling point.
Thus, the companies reported
uncontrolled emissions at the outlet of
more condensers than we realized,
which means the current regulatory
requirements do not align with the data
that were used to develop the MACT
floor. The proposed revisions would
correct this misalignment by clarifying
the term process condenser as described
below.
Section 63.2460(c)(1) of the current
rule references the definition of process
condenser in 40 CFR 63.1251 of 40 CFR
part 63, subpart GGG (the
Pharmaceuticals Production NESHAP).
According to this definition, the
primary purpose of a process condenser
is to recover material as an integral part
of a process. To clarify what is meant by
the terms ‘‘recover’’ and ‘‘an integral
part of a process,’’ we are proposing to
create a freestanding (i.e., non-cross
referenced) term ‘‘process condenser’’ in
40 CFR 63.2550(i) of subpart FFFF. This
proposed definition would specify that
‘‘a primary condenser or condensers in
series are considered to be integral to
the MCPU if they are capable of and
normally used for the purposes of
recovering chemicals for fuel value (i.e.,
net positive heating value), use, reuse or
for sale for fuel value, use, or reuse.’’
The definition of process condenser in
subpart GGG also specified that a
process condenser included a condenser
recovering condensate from a process at
or above the boiling point, and all
condensers in line prior to a vacuum
source. This part of the definition is
retained in the proposed definition for
40 CFR 63.2550(i).
The new language related to
‘‘recover’’ and ‘‘integral part of a
process’’ is already used in the
definition of ‘‘recovery device’’ in 40
CFR part 63, subpart SS, that is
referenced in 40 CFR part 63, subpart
FFFF, for continuous process vents.
Thus, the proposed change to the
definition of process condenser makes it
clear that the concept of recovering
chemicals with a condenser has similar
meaning regardless of whether the vent
is associated with a batch unit operation
or a continuous unit operation. An
important point to note is that the
proposed changes to the definition
mean condensers cannot be recovery
devices for the purpose of complying
with the 95 percent reduction
requirement specified in table 2 to
subpart FFFF because any recovery
operation makes the condenser a
process condenser. Condensers that are
not process condensers can still be
control devices used alone or in series
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with other control devices to comply
with either the 98 percent reduction or
the outlet concentration option.
We are also proposing additional
changes to 40 CFR 63.2460(b) and (c) to
clarify procedures for calculating
uncontrolled emissions associated with
process condensers. We are proposing to
amend paragraphs (1) and (2) in 40 CFR
63.2460(b) to clarify that the referenced
procedures for calculating uncontrolled
emissions from heating and
depressurization events for batch
process vents are only for situations
where the process vessel is not
equipped with a process condenser. We
are proposing to add a new paragraph in
40 CFR 63.2460(b) to provide the
appropriate procedures for calculating
uncontrolled emissions for all types of
emission episodes when a process
vessel is equipped with a process
condenser.
We are proposing to add regulatory
text to 40 CFR 63.2460(c) specifying that
you must make the determination of
whether a condenser is a process
condenser or air pollution control
device as part of your initial compliance
demonstration, and you must report the
results and supporting rationale in your
notification of compliance status report.
This determination is made on a process
basis, which means a condenser is
either a process condenser for all gas
streams from a given process, or it is an
air pollution control device for all gas
streams from the process. Furthermore,
for nondedicated operations, this means
a condenser may be a process condenser
for some processes and an air pollution
control device for others.
Finally, we are proposing changes to
the initial compliance demonstration for
process condensers to be consistent
with the changes in the definition.
Section 63.2460(c)(2)(v) references the
initial compliance demonstration
procedures in 40 CFR
63.1257(d)(3)(iii)(B) for process
condensers that are not followed by an
air pollution control device or the air
pollution control device is not in
compliance with the alternative
standard. The procedures require you to
either measure the exhaust gas
temperature and show it is less than the
boiling or bubble point of the substances
in the process vessel or perform a
material balance around the vessel and
condenser to show that at least 99
percent of the material vaporized while
boiling is condensed. To be consistent
with the proposed definition of process
condenser, we are also proposing to
revise 40 CFR 63.2460(c)(2)(v) to specify
that this demonstration is only required
for process condensers that are used
with boiling operations (at least part of
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the time), and that the demonstration
must be performed while boiling
operations are occurring.
B. Requirements for HAP Metal
Compounds
Table 3 to the final rule specifies
emission limits for particulate matter
(PM) HAP emissions from process vents
at new sources, but the final rule does
not define ‘‘PM HAP.’’ After
reexamining this provision, we decided
to propose a number of changes to table
3 and the corresponding compliance
procedures specified in 40 CFR
63.2465(d). These proposed
amendments focus the emission limit on
metallic HAP compounds and clarify
compliance requirements for metallic
HAP.
Our intent in setting the PM HAP
emission limit in table 3 to the final rule
was to ensure the control of metallic PM
HAP emissions. Organic compounds
that are emitted as solids are separately
addressed by the emission limits for
organic compounds (see tables 1 and 2
of subpart FFFF). The term PM HAP,
and associated measurement and
monitoring techniques, however, does
not clearly capture this intent.
Accordingly, to clarify this point, we are
proposing a number of changes. First,
we are proposing to revise table 3 in the
rule to specify emission limits for ‘‘HAP
metals’’ rather than ‘‘PM HAP.’’ This
does not impact the substance of the
final rule as uncontrolled HAP metals
must still be reduced by 97 percent,
identical to the reduction specified for
PM HAP in the final rule. Second, the
term ‘‘HAP metals’’ would be defined in
40 CFR 63.2550(i) to mean the metal
portion of antimony compounds,
arsenic compounds, beryllium
compounds, cadmium compounds,
chromium compounds, cobalt
compounds, lead compounds,
manganese compounds, nickel
compounds, and selenium compounds.
Third, the emissions threshold above
which control is required would be
changed from 400 lb/yr of PM HAP (i.e.,
compounds that contain metals) to 150
lb/yr of HAP metals. Fourth, to
determine the uncontrolled emissions of
HAP metals, we are proposing to allow
the use of process knowledge,
engineering assessments, or test data. If
you do not wish to determine the
uncontrolled emissions, we are
proposing to allow you to designate the
HAP metals emissions as greater than
150 lb/yr. Finally, to demonstrate initial
compliance with the 97 percent
reduction requirement for the HAP
metals, we are proposing to allow the
use of Method 29 of appendix A of 40
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CFR part 60 as well as Method 5 of
appendix A of 40 CFR part 60.
The proposed definition of ‘‘HAP
metals’’ and the revised emissions
threshold are based on the metal portion
of the compounds rather than the total
mass of the compounds that contain
metals simply to clarify that the
threshold does not include non-HAP
particulate matter. The revised
threshold was developed using the same
process that was used to develop the
original threshold for the MACT floor.
This process emitted 400 lb/yr of
manganese sulfate. Since manganese
sulfate is about 36 percent manganese
by weight, the amount of manganese
emitted was about 150 lb/yr. Method 29
of appendix A of 40 CFR part 60 allows
you to determine the quantity of each
HAP metal at the inlet and outlet of the
control device(s). However, since
controls for PM would also control the
HAP metals, a second option is to use
Method 5 of appendix A of 40 CFR part
60 to determine the quantity of PM at
the inlet and outlet of the control
device(s).
C. Compliance Requirements for Process
Tanks
As defined in 40 CFR 63.2550(i),
batch process vents include process
tanks. Table 2 to subpart FFFF requires
reduction of HAP from batch process
vents by greater than or equal to 98
percent, or 95 percent if HAP is
recovered and reused onsite. As
currently written, however, the recovery
option is restricted to situations where
there is a closed-vent system and a
recovery device. Such a system,
however, is not the only option for
preventing loss of product. Floating roof
technology achieves 95 percent or
greater reductions by preventing
evaporation. Thus, it is a pollution
prevention control technology that
meets the intent of the 95 percent
recovery option for batch process vents
in table 2 to subpart FFFF.
Indeed, several rules, such as the
hazardous organic NESHAP (HON) and
the new source performance standards
in 40 CFR part 60, subpart Kb, specify
that emissions from storage tanks must
be reduced using an internal or external
floating roof or by venting the emissions
through a closed-vent system to a
control device that reduces the
emissions by at least 95 percent. To
allow floating roof technology to comply
with batch process tanks we are revising
table 2 to subpart FFFF to reference the
requirements of subpart WW of this part
for any process tank. In addition, to
make the referenced language consistent
with process vent requirements, we
propose adding regulatory text in 40
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CFR 63.2460(c) specifying that when
subpart WW uses the term ‘‘storage
vessel,’’ it means ‘‘process tank’’ for the
purposes of 40 CFR 63.2460.
D. Provisions for Switching Batch
Process Vents From Group 2 to Group 1
We are proposing to add a new 40
CFR 63.2460(b)(6) to specify that a
performance test report (or design
evaluation, if emissions are controlled
by a small control device) must be
submitted in the next compliance report
whenever you switch from Group 2
batch process vents to Group 1. This
requirement is inherent in the existing
rule because an initial compliance
demonstration is required for Group 1
vents but not Group 2 vents. The
proposed language simply makes more
explicit this requirement. Also see the
discussion earlier in this preamble
regarding compliance dates for emission
points that switch from Group 2 to
Group 1.
We are also proposing to include
language in the new 40 CFR
63.2460(b)(6) to clarify the
recordkeeping and reporting
requirements associated with making a
switch from Group 2 to Group 1. Section
63.2520(e)(10)(ii)(C) currently requires a
60-day advance notification of any
change in status from Group 2 to Group
1. The primary reason for this
notification is that it alerts the
regulatory authority to a situation where
a performance test (or design
evaluation) will be needed. However,
we realize that certain facilities have
frequent turnover in their batch
production processes, and it can be
difficult to predict 60 days in advance
which new processes will grow to the
point that they have Group 1 batch
process vents. To minimize this burden,
we are proposing to eliminate the
advance notification requirement if
records show the process has been in
compliance with the 10,000 lb/yr
threshold for Group 2 batch process
vents for at least 365 days prior to the
switch (on a rolling average). For these
processes, we believe it will be
sufficient to receive notification of the
switch in the next compliance report.
The existing requirement for a 60-day
advance notification of a switch would
still apply if the process has not been
operated for at least one year with
Group 2 batch process vents. See
discussion later in this preamble
regarding the related changes to the
reporting requirements in 40 CFR
63.2520(e)(10).
E. Definition of Batch Process Vent
We are proposing minor changes to
clarify the threshold levels specified in
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the definition of ‘‘batch process vent.’’
Although these changes will not change
the thresholds or the intended meaning
of the definition, we are including a
detailed explanation in this preamble of
how to apply the thresholds to ensure
that the revised language is interpreted
as we intended. We are also proposing
to make a separate change to reduce the
burden of demonstrating whether
emission streams exceed these
thresholds and, thus, constitute batch
process vents.
Item number 8 in the definition of
batch process vent specifies two HAP
thresholds below which emission
streams are not a batch process vent.
The first threshold is 50 ppmv of HAP.
This threshold applies to the emission
stream from each individual emission
episode (e.g., a displacement, purge,
vacuum operation, etc.). If the average
HAP concentration over the episode is
less than 50 ppmv, then the emission
stream is not a batch process vent. The
second threshold is 200 lb/yr of HAP.
This threshold applies to the collective
emissions from a single vent (i.e.,
release point); including releases below
the 50 ppmv threshold. Note that HAP
concentration is not necessarily
required for determination of the single
vent emission rate. If the total HAP
emissions for a vent are less than 200 lb/
yr, then that vent is not a batch process
vent, and none of the emission streams
that discharge from it are subject to
requirements in 40 CFR part 63, subpart
FFFF. The vent in this determination
may be for a single unit operation that
has multiple emission episodes. On the
other hand, if you connect the vents
from multiple unit operations to a
manifold and discharge combined
emissions at one point, then the
discharge point is the vent for the
purposes of this determination. Note
that the HAP in emission streams that
are exempted by this determination
(either because they are individually
below the 50 ppmv threshold or because
the total emissions from the vent are
below the 200 lb/year threshold) do not
need to be counted towards the 10,000
lb/yr threshold in the determination of
whether batch process vents are Group
1 batch process vents.
The following example provides a
simple illustration of how to apply these
thresholds. Consider operations in a
single vessel that generate HAP
emissions from three emission episodes:
the first contains HAP at >50 ppmv that
amounts to 180 lb/yr when summed
over all of the batches for the process in
a year, the second contains HAP at <50
ppmv and 20 lb/yr, and the third
contains <50 ppmv and 250 lb/yr. A
batch process vent exists for this vessel
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because total emissions exceed 200 lb/
yr and the first emission episode has a
HAP concentration >50 ppmv. Note that
only the first emission episode meets
the definition of batch process vent. In
addition, only the 180 lb/yr from the
first emission episode must be added
with emissions from other batch process
vents to determine if total emissions
from the process meet the 10,000 lb/yr
threshold. If the example were changed
slightly to have a manifolded vent with
emissions from both this vessel and
other operations within the process,
your manifolded vent would be a batch
process vent (regardless of the
contribution from the other operations)
because the total HAP emissions from
the original vessel alone exceed the 200
lb/yr threshold, and an emission
episode from the vessel exceeds 50
ppmv.
Other proposed changes to the
definition involve the procedures for
conducting and reporting the results of
an engineering assessment to determine
the HAP concentration or mass emission
rate for emission streams that will be
exempt from control because it is
determined that HAP is present at a
concentration less than 50 ppmv or a
mass emission rate less than 200 lb/yr.
Item 8 in the current definition specifies
that you may determine the
concentration or mass emission rate
using an engineering assessment as
discussed in 40 CFR 63.1257(d)(2)(ii) of
subpart GGG. According to the
referenced provision, you could use an
engineering assessment only if you first
demonstrate that the equations in 40
CFR 63.1257(d)(2)(i) are not applicable.
You would also have to provide the
results and supporting information in
your precompliance report for this
finding as well as for the engineering
assessment that you want to use.
Since promulgation, it has been
brought to our attention that many
emission streams from batch operations
in MON processes are likely to have
HAP emissions below the specified
thresholds. As a result, this provision is
likely to impose a substantial burden on
both affected sources and regulatory
agencies. We have determined that such
an expenditure of resources on
documenting and approving procedures
used to estimate emissions from these
minor sources imposes an unreasonable
regulatory burden relative to the
additional precision potential achieved
by using the equations in 40 CFR
63.1257(d)(2)(i).
To minimize this burden, we are
proposing changes to item 8 of the
definition of batch process vent and to
related precompliance reporting
requirements in 40 CFR 63.2520(c)(4).
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One new provision in the definition of
batch process vent would specify that
you do not have to demonstrate that the
equations in 40 CFR 63.1257(d)(2)(i) are
not appropriate before you may use an
engineering assessment, and the second
would specify that the precompliance
reporting requirements specified in 40
CFR 63.1257(d)(2)(ii)(E) do not apply for
the purposes of demonstrating
compliance with the applicable
threshold. One of the proposed changes
to 40 CFR 63.2520(c)(4) would eliminate
the requirement to include data and
results from an engineering assessment
in your precompliance report if you
determine the HAP concentration is less
than 50 ppmv. We believe that this
reporting requirement can be eliminated
without compromising the regulatory
agency’s ability to determine
compliance; documenting these results
in your notification of compliance status
report will be sufficient. Another
proposed change to 40 CFR
63.2520(c)(4) would eliminate the
requirement to include the results of an
engineering assessment that is based on
previous test data in your
precompliance report. Results based on
test data do not need to be approved by
the regulatory agency, and we believe
that documenting these results in your
notification of compliance status report
will be sufficient.
F. Definitions of Continuous Process
Vent and Related Terms
In the existing rule, only air oxidation
reactors, distillation units, and reactors
can have continuous process vents
because the definition of this term in 40
CFR 63.2550(i) references the criteria in
40 CFR 63.107 of the HON. We are
proposing to revise this definition to
specify that it applies to any continuous
unit operation for the purposes of 40
CFR part 63, subpart FFFF. We
determined that this change is needed
because the data we used to develop the
MACT floor for continuous process
vents was not limited to air oxidation
reactors, distillation units, and reactors.
We also re-examined the data to
determine if any distinct class of
continuous process vents, such as
atmospheric dryers, would have a
different MACT floor than other classes
or the combined group of all continuous
process vents. We concluded that
developing separate MACT floors would
be infeasible because data were sparse
and inadequate to develop separate
floors. However, the data we have
indicates that several atmospheric
dryers, which are not considered
continuous vents in the current rule,
have emission characteristics that are
sufficiently similar to other continuous
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process vents in our database such that
they should be included in the
definition of continuous process vents.
We are also proposing to add another
provision to the continuous process
vent definition to provide that the
determination of whether a gas stream is
a continuous process vent must be made
at a point before the combination of the
gas stream with any other gas streams
from process operations. As currently
written, when continuous flow gas
streams from continuous operations are
combined with other gas streams, 40
CFR 63.107(b) would allow
determination of whether the combined
stream is a continuous process vent.
This is inconsistent with our intent that
continuous process vents and batch
process vents be separate, distinct
streams. This intent is evident in the
hierarchical provisions in 40 CFR
63.2450(c) for determining applicable
requirements for combined streams. The
proposed change would eliminate this
inconsistency and ensure the rule is
implemented consistent with our intent.
Surge control vessels are used in a
process to transition from one operation
to another. Consistent with the current
definition of continuous process vent,
the existing definition in 40 CFR part
63, subpart FFFF describes surge control
vessels as vessels that precede
continuous reactors, air oxidation
reactors, and distillation units (i.e., the
only operations that have continuous
process vents under the existing rule). If
the universe of continuous process
vents expands as proposed above, then
a comparable change is needed in the
definition of surge control vessel. To
maintain consistency, we are proposing
to use the term ‘‘continuous operations’’
in place of the reference to reactors, air
oxidation reactors, and distillation units
in the definition of surge control vessel.
The term ‘‘continuous operation’’ is not
defined in the existing rule. However,
since the final rule already contains a
definition for the term ‘‘batch
operation,’’ we are proposing to define
a continuous operation as any MON
operation that is not a batch operation.
G. Definition of Group 1 Continuous
Process Vent
We are proposing to revise the
definition of ‘‘Group 1 continuous
process vent’’ by adding an exemption
for continuous process vents with a flow
less than 0.005 standard cubic meter per
minute, which was inadvertently
excluded from the MON. This error
occurred because rather than
referencing the definition in 40 CFR
63.111 of the HON, we decided to
specifically define this term in 40 CFR
63.2550(i) of subpart FFFF because the
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definition is short and the key element
of the definition, the total resource
effectiveness (TRE) threshold, differs
between the two rules. While our intent
was that other elements of the definition
would be the same as in the HON we
neglected to include the flowrate
threshold. The proposed amendment
corrects this oversight.
We believe this correction is
appropriate in part because the HON
and other NESHAP that also use the
same threshold often apply to the same
facilities that are subject to 40 CFR part
63, subpart FFFF. Thus, making the
definitions more consistent between the
rules may reduce both the burden on the
affected sources and the potential for
inadvertent deviations from
requirements.
H. Requirements for Biofilter Control
Devices
Interest in using biofilters to control
emissions is growing. Therefore, we are
proposing to specify that biofilter
control devices may be used to comply
with the 95 percent reduction option (or
outlet concentration limit) for batch
process vents. We are also proposing to
add a definition for biofilter in 40 CFR
63.2550(i) that is consistent with the
definition used in subpart DDDD to part
63 (Plywood and Composite Wood
Products NESHAP). Although biofilters
are not recovery devices, we are
proposing to allow their use for
complying with the 95 percent option
because they have the ability to meet
this limit and they have few cross media
impacts.
In addition to specifying that
biofilters may be used to comply with
the emission limit for batch process
vents, we are also proposing initial
compliance and monitoring
requirements. Initial compliance would
have to be demonstrated by conducting
a performance test according to the
procedures specified in 40 CFR 63.997.
A design evaluation would not be
allowed because we do not have
information on the design
characteristics that could be used to
demonstrate proper operation and
maximum performance of biofilters.
You would also have to establish
operating limits for either the biofilter
bed temperature or the outlet organic
concentration based on continuous
monitoring conducted during the
performance test. Extremes in
temperature can slow or halt microbial
activity. Thus, monitoring temperature
helps determine the health of the
microorganism population.
If you elect to measure temperature,
you would be allowed to place multiple
thermocouples in representative
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locations throughout the biofilter bed
and determine the average from these
readings before determining 15-minute
or more frequent averages. As for other
types of control devices, you would be
able to develop the operating limits
based on results of a previous
performance test that meets all of the
requirements in 40 CFR 63.997 and
achieves the required reduction.
However, we are proposing to require
that the operating limits be based only
on these measurements. Engineering
assessments and manufacturer’s
recommendations could not be used to
supplement the test data. You would
also be required to conduct repeat
performance tests within 2 years
following each previous test and within
150 days after each replacement of any
portion of the biofilter bed media with
a different type of media or each
replacement of more than 50 percent (by
volume) of the biofilter bed media with
the same type of media.
Monitoring to demonstrate
continuous compliance with the
emission limit would be required for the
same parameter measured during the
performance test. The continuous
parameter monitoring system (CPMS)
monitoring and recordkeeping
requirements in 40 CFR 63.996 and 40
CFR 63.998 would apply to temperature
monitors, and the continuous emission
monitoring system (CEMS) monitoring
requirements in subpart A of 40 CFR
part 63 would apply to organic
monitoring devices.
I. Emission Limit for Hydrogen Halide
and Halogen HAP From Process Vents
We are proposing to add a halogen
atom mass flow rate emission limit of
0.45 kilograms per hour (kg/hr) as an
alternative to the current emission
limits that require either a 99 percent
reduction or control to an outlet
concentration limit of 20 ppmv because
we inadvertently neglected to include it
in the final rule. This control option is
already available for hydrogen halide
and halogen HAP emissions generated
by combusting halogenated organic vent
streams, and there is no reason not to
include it for hydrogen halide and
halogen HAP emissions from process
vents. This control option also would
make the requirements for hydrogen
halide and halogen HAP consistent with
the requirements for combusting
halogenated organic vent streams. The
amendment will allow operators with
halogenated Group 1 streams also
containing greater than 1,000 pounds
per year halides to use the 0.45 kg/yr
control option for combustion devices.
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V. How are we proposing to amend the
requirements for wastewater systems?
A. Definitions of Wastewater and Group
1 Wastewater
We are proposing several changes to
the criteria for Group 1 wastewater in 40
CFR 63.2485(c) to address
inconsistencies identified by industry
regarding concentration thresholds for
partially soluble HAP (PSHAP
compounds in table 8 to subpart FFFF)
and soluble HAP (SHAP compounds in
table 9 to subpart FFFF). We are also
proposing to change the HAP threshold
in one set of criteria for Group 1
wastewater at a new source due to
uncertainty regarding the performance
at the source originally identified as the
best performing source.
The three sets of criteria in the final
rule are as follows:
• The total annual average
concentration of compounds in table 8
to this subpart is greater than 50 parts
per million by weight (ppmw), and the
combined total annual average
concentration of compounds in tables 8
and 9 to this subpart is greater than or
equal to 10,000 ppmw at any flowrate.
• The total annual average
concentration of compounds in table 8
to this subpart is greater than 50 ppmw,
the combined total annual average
concentration of compounds in tables 8
and 9 to this subpart is greater than or
equal to 1,000 ppmw, and the annual
average flowrate is greater than or equal
to 1 1/min.
• The total annual average
concentration of compounds in table 8
to this subpart is less than or equal to
50 ppmw, the total annual average
concentration of compounds in table 9
to this subpart is greater than or equal
to 30,000 ppmw at an existing source or
greater than or equal to 4,500 ppmw at
a new source, and the total annual load
of compounds in table 9 to this subpart
is greater than or equal to 1 tpy.
The originally proposed wastewater
provisions (67 FR 16154; April 4, 2002)
closely followed the provisions in the
HON, including Group 1 applicability
determinations based on the total HAP
in the wastewater streams. In response
to comments on the proposed rule, we
decided to develop the Group 1 criteria
listed above based on SHAP and
PSHAP, which is analogous to the
approach used in the Pharmaceuticals
Production NESHAP. By carving out
streams that contain only soluble HAP
but continuing to look at total HAP in
all other streams, we created an
inconsistency that became apparent
only after promulgation of the rule.
Specifically, a wastewater stream with
less than 30,000 ppmw of SHAP would
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not be Group 1 if no PSHAP was
present, however, it would be Group 1
if there was at least 50 ppmw of PSHAP
and 10,000 ppmw of total HAP. We are
now proposing additional changes to
the Group 1 criteria to more closely
match the format used in the
Pharmaceuticals Production NESHAP.
We are proposing to make the lower
concentration thresholds (i.e., 1,000
ppmw and 10,000 ppmw) for PSHAP
rather than total HAP, and to make the
higher concentration threshold (i.e.,
30,000 ppmw) for total HAP rather than
SHAP. We are also proposing a PSHAP
mass load threshold for the streams with
at least 10,000 ppmw of PSHAP because
the other two sets of criteria listed above
and the Group 1 criteria in the
Pharmaceuticals Production NESHAP
also have minimum mass load
thresholds. The proposed level is 200
lb/yr, which is calculated using 10,000
ppmw and an average annual flow of
0.02 1/min.
We are also proposing to amend the
third set of criteria for Group 1
wastewater streams by changing the
total PSHAP and SHAP threshold for
new sources from 4,500 ppmw to 30,000
ppmw. The original threshold was
based on the lowest methanol
concentration in a stream that was sent
to a treatment unit that operated at a
performance level equivalent to the
level required in the HON; this was
determined to be the best performing
source. The stream that was determined
to meet these conditions had a
concentration of 4,500 ppmw, and it
was sent to an air stripper (followed by
incineration of the overhead gas stream).
However, since promulgation of the
final rule, questions have been raised
about whether such a system is at least
equivalent to the design steam stripper
option in the HON (i.e., the treatment
part of the MACT floor for wastewater
at MON sources). Without actual test
data for the specific facility, we are
unable to determine that the
performance of an air stripper system is
more efficient than a design steam
stripper for a soluble HAP like
methanol. Therefore, we removed the
facility with the 4,500 ppmw
concentration from our new source
analysis. The best performing source in
the revised analysis has a wastewater
stream with a methanol concentration of
30,000 ppmw. Therefore, we are
proposing to use this concentration as
the threshold for new sources.
A few of the streams in our database
would no longer be Group 1 streams
under the revised criteria, and a few
other streams are now Group 1 based on
a different set of criteria. The changes
do not affect the MACT floor
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determinations. Overall performance of
the final rule for the streams in our
database may be reduced by the slight
reduction in the number in Group 1
streams. However, most of the streams
that are no longer Group 1 are at
facilities that still have other Group 1
streams that will need to be controlled,
and only one of the remaining streams
has a load over 200 lb/yr.
B. Management Requirements for
Wastewater That Is Group 1 for Soluble
HAP
We are proposing to add an
alternative compliance option in a new
40 CFR 63.2485(n) for wastewater
streams that are Group 1 for soluble
HAP and receive biological treatment.
Under the proposed option, you would
not be required to comply with the
emission suppression requirements (i.e.,
covers) for an equalization unit,
neutralization unit, or clarifier prior to
the activated sludge unit, provided you
demonstrate that the treatment system
achieves at least 90 percent destruction
of the total PSHAP and SHAP entering
the equalization unit (or whichever unit
is first in the series of units). In addition
to the load from streams that are Group
1 for soluble HAP, this total must
include the PSHAP and SHAP in all
Group 2 streams from MCPU that are
sent to the biotreatment unit. If your
wastewater stream is Group 1 for
PSHAP as well as SHAP (i.e., the stream
meets the criteria specified in 40 CFR
63.2485(c)(1) or (2) as well as the
criteria in 40 CFR 63.2485(c)(3)), you
may elect to meet the requirements
specified in table 7 to subpart FFFF for
the PSHAP in the stream and then
comply with this new option for the
remaining SHAP.
To demonstrate initial compliance
with this alternative, use the new
equation 1 in 40 CFR 63.2485(n)(2) and
comply with the following
requirements. First, use the procedures
specified in 40 CFR 63.145(f)(1) and (2)
to estimate the flow rate and PSHAP
and SHAP concentrations at the inlet to
the equalization unit under
representative conditions, and use these
data to calculate the mass flow rate of
total PSHAP and SHAP into the
equalization unit. Second, use EPA’s
WATER9 model to estimate emissions
from the equalization unit,
neutralization unit, and clarifier. Note
that you must also conduct testing or
use other procedures to validate the
modeling results, and the data and
results of the validation demonstration
must be included in your notification of
compliance status report. Third,
subtract the estimated emissions from
the inlet mass flow rate of total PSHAP
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and SHAP to the equalization unit to
estimate the total PSHAP and SHAP
load to the activated sludge unit.
Fourth, determine the fraction
biodegraded in the activated sludge unit
using the procedures specified in 40
CFR 63.145(h). Note that you may
assume all of the PSHAP and SHAP
entering the activated sludge unit is
biodegraded (i.e., Fbio=1) if the
biological treatment unit meets the
definition of an ‘‘enhanced biological
treatment unit’’ and at least 99 percent
by weight of the total PSHAP and SHAP
at the inlet to the equalization unit are
compounds on list 1 of table 36 in 40
CFR part 63, subpart G. Alternatively, if
your wastewater contains only a small
amount of PSHAP, you may elect to
assume that none of it is biodegraded in
the activated sludge unit (i.e., fbio=0).
Finally, multiply together the fraction
biodegraded and the HAP load at the
inlet to the activated sludge unit. If this
value is more than 90 percent of the
load to the equalization unit, then you
have demonstrated initial compliance.
We are also proposing to change the
venting requirements for lift stations as
part of this option. The final rule
currently specifies that venting to the
atmosphere is allowed for lift stations
that are filled and emptied by gravity
flow or that operate with no more than
slight fluctuations in the liquid level,
provided the vent pipe is at least 90
centimeters in length and 10.2
centimeters in nominal inside diameter.
The proposed option would allow any
openings necessary for proper venting of
the lift station because we understand
that the specified vent pipe criteria may
be too small to allow for proper
operation of large lift stations.
Requirements for all waste
management units prior to the
equalization unit, except for lift stations
as noted above, are as specified in 40
CFR part 63, subpart G. Similarly,
monitoring, recordkeeping, and
reporting requirements for the activated
sludge unit are unchanged from the
requirements specified in 40 CFR part
63, subpart G.
We are proposing the new compliance
option because we believe it will
achieve comparable or better control
than existing requirements. The 90
percent destruction efficiency is higher
than the required fraction removed for
most SHAP, particularly methanol,
which is by far the most common SHAP.
Furthermore, this destruction efficiency
is likely comparable to the overall
destruction that would be achieved if
the emission limit were met using a
design steam stripper, and effluent from
the steam stripper were discharged to a
sewer and biological treatment unit that
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is not in compliance with 40 CFR part
63, subpart G.
C. Discarding Materials to Water or
Wastewater
Section 63.132(f) of the HON, which
is referenced from table 7 to subpart
FFFF, states that liquid or solid organic
materials (except for certain exempted
materials) with HAP concentrations
>10,000 ppmw may not be discarded to
water or wastewater unless the receiving
stream is treated as Group 1 wastewater.
The concentration in this provision is
consistent with the threshold for Group
1 wastewater in the HON. Since the
thresholds for Group 1 wastewater
streams in subpart FFFF differ from
those in the HON, we are proposing to
add a new paragraph (m) in 40 CFR
63.2485 to revise the meaning of 40 CFR
63.132(f) for the purposes of subpart
FFFF. To match the threshold for Group
1 wastewater specified in 40 CFR
63.2485(c), as modified in amendments
described above, the proposed
amendment would specify that 40 CFR
63.132(f) applies to materials with a
concentration greater than 30,000 ppmw
of total PSHAP and SHAP or greater
than 10,000 ppmw of PSHAP.
D. Compliance Requirements
We are proposing to add two
requirements in new 40 CFR 63.2485(o)
to make the recordkeeping requirements
for monitoring devices used with
control devices for wastewater
emissions consistent with the
requirements for the same monitoring
devices used with control devices for
other emissions. First, we are proposing
to require that you keep records of all
periods during which a pilot flame
monitor is not operating. This record is
required in 40 CFR 63.998(c)(ii)(C), but
it is not included in the referenced
sections of subpart G that specify
requirements for wastewater systems.
Second, we are proposing to require that
you keep records as specified in 40 CFR
63.998(c)(1) for CPMS used with
nonflare control devices because
comparable records are not required in
the referenced sections of subpart G.
They are required in subpart A to part
63, but table 12 to subpart FFFF
specifies that those sections of subpart
A do not apply to subpart FFFF because
subpart FFFF relies on comparable
provisions in subpart SS of this part.
E. Definition of Wastewater
We are proposing three editorial
changes to clarify the definition of
‘‘wastewater.’’ According to the current
definition, water must be discarded
from an MCPU through a ‘‘single POD’’
to be wastewater. We understand that
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this term has caused confusion because
it could be interpreted to mean that an
MCPU with multiple points of
determination (POD) does not have
wastewater. To clarify the requirement,
we are proposing to delete the word
‘‘single.’’ The intended meaning is that
all water-containing discharges through
a single point from a given MCPU (e.g.,
a recovery device) are considered to be
a single wastewater stream.
Another part of the definition
specifies concentrations of compounds
in ‘‘Tables 8 or 9.’’ We are proposing to
replace this phrase with ‘‘Tables 8 and
9’’ to clarify that the thresholds are
based on the concentration of total
PSHAP and SHAP, not the separate
amounts of PSHAP and SHAP.
Finally, we are proposing to clarify
the definition of wastewater by
specifying that wastewater means
process wastewater or maintenance
wastewater. This language is also used
in the definition of wastewater in the
HON, and it clarifies that these are the
only types of streams that are
wastewater. Streams that are 100
percent organic by-product or waste are
not wastewater because they contain no
water.
VI. How are we proposing to amend the
requirements for equipment leaks?
We are proposing to restructure the
equipment leak requirements for
existing sources to simplify
applicability without impacting the
overall level of control achieved by the
leak detection and repair (LDAR)
program for the MON. We are achieving
this improvement by adopting a single
beyond-the-floor standard covering both
continuous and batch process vents
consisting of the requirements in 40
CFR part 63, subpart UU, except that
you may elect to comply with sensory
monitoring requirements for connectors.
This consolidated approach differs from
the final rule, which requires
compliance with the LDAR program
specified in 40 CFR part 63, subpart UU,
if an MCPU has any continuous process
vents (i.e., a beyond-the-floor
requirement), and it requires
compliance with the LDAR program in
40 CFR part 63, subpart TT, (i.e., the
MACT floor) for MCPU that have no
continuous process vents.3 The net
effect of these changes is to eliminate
the requirement of EPA Method 21
monitoring of connectors for processes
with a continuous process vent,
3 The LDAR program in 40 CFR part 65, subpart
F, the Consolidated Federal Air Rule (CAR), is also
an option for any process. The proposed
amendments to 40 CFR 63.2480 include comparable
exceptions to the requirements for connectors for
the CAR.
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requiring sensory monitoring instead,
while simultaneously lowering the
detection limit for pumps and valves.
We decided to propose these changes
after we reanalyzed the data in light of
an alternative beyond-the floor standard
suggested by Petitions.4
As with the analysis used to select the
program in the final rule, we also looked
at more stringent alternatives, including
requiring adoption of 40 CFR part,
subpart UU, for all vents, but for this
industry the incremental reductions are
marginal. Accordingly, we rejected
adopting an even tighter beyond-thefloor standard.
We believe that overall these revisions
will reduce regulatory burdens. While
the lower leak definition should result
in identification of additional leaking
components in batch processes, thus
requiring additional time and materials
to repair leaking valves and pumps this
increased burden should be more than
offset by the decrease in burden
achieved by eliminating instrument
monitoring for connectors in processes
with continuous process vents.
Furthermore, some facilities with batch
processes are likely to experience a
reduction in burden associated with
complying with the equipment leak
requirements because they also have
processes with continuous process
vents.
Another change under the proposed
amendments to the equipment leak
requirements is that you would not be
required to develop an initial list of
connector identification numbers as
otherwise required in 40 CFR
63.1022(b)(1). We are proposing this
change to the connector identification
requirements because 40 CFR 63.1029
does not require you to calculate the
percentage of all connectors that are
leaking, and it does not include any
other requirements that depend on an
identification of specific connectors.
VII. How are we proposing to amend
the recordkeeping and reporting
requirements?
A. Processes With Uncontrolled
Emissions Below the Thresholds for
Control
We are proposing a number of
changes to the recordkeeping
4 A number of Petitioners argued that in light of
Arteva Specialties S.R.R.L., d/b/a KoSa v. EPA, 323
F.3d 1088, 1092 (D.C. Cir. 2003), we must review
impacts of LDAR monitoring requirements on an
individual component basis and not on an LDAR
program basis. They urged that we adopt the
standard we are proposing today on the basis of
such an analysis. While we disagree with
Petitioner’s assessment of Arteva, we note that if
their position were correct the standard we are
proposing today would be identical.
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requirements in 40 CFR 63.2525(e) to
clarify the requirements and reduce the
burden associated with ongoing
compliance demonstrations for
processes that do not meet the annual
mass emission rate thresholds for
control of process vent emissions. The
final rule currently requires four records
for a process if either uncontrolled
organic HAP emissions from the sum of
all batch process vents within the
process are less than 10,000 lb/yr (i.e.,
Group 2 batch process vents) or
uncontrolled hydrogen halide and
halogen HAP emissions from the sum of
all batch and continuous process vents
are less than 1,000 lb/yr. The four
records are: (1) A record of the day on
which each batch was completed; (2) a
record of whether each batch operated
was considered a standard batch; (3) the
estimated uncontrolled and controlled
emissions for each nonstandard batch;
and (4) records of the daily 365-day
rolling summation of emissions, or
alternative records that correlate to the
emissions (such as the cumulative
number of batches). No records are
required if you document in your
notification of compliance status report
that the process does not process, use,
or produce HAP.
After re-examining these
requirements, we determined that
recordkeeping could be eliminated
where emissions from a Group 2 batch
vent are being controlled as if they are
being emitted from a Group 1 batch
process vent. In such case, keeping
records to demonstrate that you are
below the thresholds is necessary. To
implement this change, we are
amending 40 CFR 63.987 to provide that
you need not comply with the reporting
requirements if either of two conditions
are met. One of these conditions is if
you control Group 2 batch process vents
using a flare that meets the requirements
of 40 CFR 63.987. There is no need in
this case to keep records demonstrating
that emissions remain below the
threshold for control because you would
have been complying with the
requirements for Group 1 batch process
vents at all times, i.e., you are in fact
controlling emissions from the process
with a flare. The second condition
under which no recordkeeping would
be required is if you control Group 2
batch process vents using a control
device that meets the requirements for
Group 1 vents specified in table 2 to
subpart FFFF and for which your
determination of worst case for initial
compliance includes the contribution of
all Group 2 batches. In this case, just
like when the control device is a flare,
the emissions are always controlled as
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if they are from Group 1 vents. Thus,
there is no need to maintain records that
show whether or not the emissions
remain below the threshold for control.
We also determined that it is
appropriate to reduce recordkeeping
requirements under circumstances
where we can be confident that the
relevant thresholds cannot be exceeded.
Specifically, we believe that
recordkeeping and reporting are
appropriate where: (1) If non-reactive
organic HAP usage is less than 10,000
lb/yr (i.e., solvents and impurities in
raw materials that pass through the
process without participating in
reactions), and (2) if total uncontrolled
organic HAP emissions from the batch
process vents in an MCPU are less than
1,000 lb/yr.
We are proposing two changes that
would reduce the initial and ongoing
compliance burden for processes with
total non-reactive organic HAP usage
less than 10,000 lb/yr. First, we are
proposing to add a new 40 CFR
63.2460(b)(7) to specify that, as an
alternative to determining the
uncontrolled batch process vent
emissions, you may elect to document
in your notification of compliance status
report that the non-reactive organic HAP
usage is less than 10,000 lb/yr. We are
proposing this change to address
impurities. There is no need to calculate
the emissions if the total non-reactive
HAP usage itself is less than the
emissions threshold, and the MCPU
does not process, use, or produce any
other organic HAP. The second
proposed amendment would reduce the
recordkeeping requirements specified in
40 CFR 63.2525(e). If non-reactive
organic HAP usage is expected to be less
than 10,000 lb/yr, then simply tracking
the consumption of the HAP material
would be sufficient to demonstrate
compliance with this threshold.
Therefore, the proposed amendments
would require you to keep records of the
amount of non-reactive organic HAP
material used and to calculate the daily
rolling annual sum of the amount used;
you would be allowed to collect and
maintain the necessary data for up to
one month before actually performing
each of the daily calculations. In a new
40 CFR 63.2520(e)(5)(iv), the proposed
amendments also would require you to
include records for each calculation that
shows usage exceeded 10,000 lb/yr in
your next compliance report. If you
exceed the 10,000 lb/yr usage threshold,
you must begin keeping the standard
records for Group 2 batch process vents
for at least one year. After at least 1 year
with usage below 10,000 lb, you could
return to recording only usage. We
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limited this option to non-reactive HAP
to keep the recordkeeping simple.
We recognize that many MCPU may
have only trace amounts of HAP, yet
they still generate emissions from batch
operations that exceed either the 50
ppmv or 200 lb/yr threshold in the
definition of a batch process vent. Some
of these MCPU also may have estimated
emissions well below the 10,000 lb/yr
threshold for Group 1 batch process
vents. As the final rule is currently
written, you are required to keep the
records specified in 40 CFR 63.2525(e)
regardless of the actual annual emission
rate from the batch process vents. We
have determined that these records are
unnecessary if the anticipated emissions
are sufficiently low because it would be
virtually impossible to exceed the
10,000 lb/yr threshold by operating
nonstandard batches. Therefore, we are
proposing to add a provision in 40 CFR
63.2525(e) that reduces the
recordkeeping burden for MCPU with
anticipated batch process vent
emissions less than 1,000 lb/yr. For
these MCPU you would be required to
document in your notification of
compliance status report that the total
uncontrolled organic HAP emissions
from the batch process vents in the
MCPU will be less than 1,000 lb/yr for
the anticipated number of batches
operated. You would also be required to
keep records of the number of batches
operated and to calculate a daily rolling
annual sum of the batches operated.
Similar to the proposed amendment for
MCPU with non-reactive organic HAP
usage rates less than 10,000 lb/yr, you
would be allowed to collect the
necessary data for up to one month
before performing all of the required
daily calculations. Finally, you would
be required to include the applicable
records in your next compliance report
for each calculation that shows the
actual number of batches operated
exceeds the number specified in your
notification of compliance status report.
If any record shows you exceeded the
1,000 lb/yr threshold, you would be
required to begin keeping the standard
records for Group 2 batch process vents
for at least 1 year with emissions less
than 1,000 lb. We selected the level of
1,000 lb/yr because we believe it is high
enough to eliminate unnecessary
recordkeeping for processes with clearly
minimal emissions from standard
batches while still providing an ample
margin of safety to ensure that
nonstandard batches and increased
production rates do not cause the
process to exceed the 10,000 lb/yr
threshold for Group 1 batch process
vents.
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As currently written, 40 CFR
63.2525(e) does not clearly specify what
records should be kept when a process
emits hydrogen chloride and halogen
HAP from continuous operations
because all of the required records relate
to batch operations. To clarify this
requirement, our final proposed
amendment to 40 CFR 63.2525(e) is to
add a provision that would require you
to keep records of the number of hours
of operation for such processes. In
addition, you would need to document
in your notification of compliance status
report the number of hours per year for
continuous operations plus the number
of batches for batch operations that
corresponds to emissions of 1,000 lb/yr.
You would be required to include the
applicable records in your compliance
report for each calculation that shows
the actual hours per year exceeds the
hours per year specified in your
notification of compliance status report.
B. Standard and Nonstandard Batches
We understand there is some
confusion about ‘‘standard batches’’ and
‘‘nonstandard batches.’’ We are not
proposing changes to the definitions of
standard batch and nonstandard batch
or to relevant recordkeeping
requirements; however, we want to take
this opportunity to explain how we
expect the concept of standard and
nonstandard batches to be used.
A standard batch is a batch process
that is operated within an acceptable
range of operating conditions.
Numerous operating characteristics and
other processing variables affect
emissions from a process. Typically, the
actual values of these characteristics
and variables for successful batches will
vary within some range from one batch
to the next. As a result, the actual
emissions will also vary from batch to
batch. Demonstrating compliance by
calculating emissions for each batch
based on the batch-specific
characteristics would be unnecessarily
burdensome. Therefore, the final rule
specifies that you may develop a
standard batch to represent typical
batches with a single emissions
estimate. The uncontrolled and
controlled emissions for each emission
episode in a standard batch must be
estimated based on the values within
these ranges that result in the highest
level of emissions. The operating ranges
and the calculated emissions become
part of the operating scenario for the
process. These results also are used in
demonstrating initial compliance.
Nonstandard batches are batches that
operate outside of the documented
ranges, provided the variation is due to
a reasonably anticipated fluctuation or
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event, not a malfunction or an intended
permanent change. For example, a
nonstandard batch occurs when
additional processing, or processing at
different operating conditions, must be
conducted (perhaps in response to a
malfunction) to produce a product that
is normally produced under conditions
described by the standard batch.
Emissions for each nonstandard batch
must be estimated and recorded. Note
that operating a nonstandard batch does
not mean you have to create a new
operating scenario. To clarify this point,
we are proposing to state in 40 CFR
63.2520(e)(10)(i) that a nonstandard
batch does not constitute a process
change.
To demonstrate initial compliance
with some of the requirements for batch
process vents, 40 CFR 63.2525(d) and (e)
require records of the uncontrolled and
controlled emissions for standard
batches. To demonstrate ongoing
compliance, records of whether each
batch is a standard or nonstandard batch
and estimated uncontrolled and
controlled emissions for each
nonstandard batch are required.
One way of achieving an overall
process-based percent reduction in
batch process vent emissions in
accordance with table 2 to subpart FFFF
is to over control some vents and under
control others. When this strategy is
used, you must monitor operating
parameters to demonstrate that the
intended percent reductions are being
achieved by individual control device.
However, information on nonstandard
batches is needed to demonstrate
ongoing compliance with the overall
percent reduction requirement.
Similarly, emission estimates are
needed for each standard and
nonstandard batch to demonstrate
ongoing compliance for a process if you
document in your notification of
compliance status report that the
process has uncontrolled organic HAP
emissions (from batch process vents)
less than 10,000 lb/yr, or uncontrolled
hydrogen halide and halogen HAP
emissions (from both batch and
continuous operations) less than 1,000
lb/yr. The concept of standard batches
and nonstandard batches and the related
recordkeeping requirements in 40 CFR
63.2525(d) and (e) are used to
demonstrate compliance in these
situations. Note that you must develop
standard and nonstandard batches only
when complying with the specific
process vent provisions identified above
in this paragraph. If you elect to comply
with other options (e.g., by using a flare
or controlling all batch process vents
with the same control device), you do
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not need to develop standard and
nonstandard batches.
Our intent was that you have
flexibility in determining how to
identify and record nonstandard
batches. The objective should be to
focus on the critical parameters in the
standard batch that, if exceeded, can
affect emissions or control efficiency. In
addition, we are interested in changes
that increase emissions from the
process; decreases do not need to be
estimated and recorded. For example, if
the recorded duration of the batch, the
measured mass of the batch, and the
monitored process condenser exit
temperature are each less than the
values defined in the standard batch,
and these are the critical parameters
affecting HAP emissions, then the batch
is considered to be standard. In other
cases, tracking control device
parameters, such as condenser
temperature, may be an adequate means
of detecting nonstandard batches.
Insignificant episodes do not require
any further monitoring for
‘‘nonstandard’’ during the operating
period.
C. Operating Logs
We are proposing to revise 40 CFR
63.2525(c) to require a schedule or log
of operating scenarios (i.e., ‘‘operating
logs’’) only for processes that have batch
vents. We are also proposing related
changes to the compliance reporting
requirements in 40 CFR
63.2520(e)(5)(ii)(C) and (e)(5)(iii)(K) to
clarify that operating logs apply only for
processes that have batch vents. These
proposed changes are intended to
minimize the recordkeeping and
reporting burden without sacrificing the
collection of information needed to
demonstrate compliance.
An operating log is any paper or
electronic recordkeeping system that
tracks the implementation of operating
scenarios as an indicator of which
processes are operating on any given
day. When you experience a deviation
from an emission limit, operating limit,
or work practice standard, you must
include the applicable portion of the log
in your compliance report so that EPA
or the delegated authority understands
which process(es) were operating during
the deviation. For example, when you
have a deviation from an operating limit
for a control device or wastewater
treatment unit that is shared by more
than one process, an operating log
would identify which process (or
processes) was operating during the
deviation.
We have decided that processes that
consist entirely of continuous
operations do not need to be included
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in an operating log because such
processes generally operate all of the
time. Furthermore, startup and
shutdown records may serve the same
purpose, provided excess emissions
(i.e., a deviation) occur during the
startup or shutdown. Although the
proposed change means you would not
be required to include such a process in
an operating log, it does not prohibit
you from including it. In the absence of
information to the contrary in an
operating log or startup and shutdown
records, our default assumption will be
that each process that consists only of
continuous operations was operating
during deviations.
operation as Group 2 will always be
acceptable because the requirement to
have uncontrolled emissions less than
10,000 lb/yr would always be met.
Thus, we are proposing to delete the 60day advance notification requirement
for batch process vents. Although the
proposed amendment would delete the
advance notification requirement, the
change in status would still have to be
documented in a revised operating
scenario and submitted in the
applicable compliance report in
accordance with 40 CFR 63.2520(e)(7)
and (e)(10)(i).
D. Reporting Requirements for Emission
Points That Change From Group 2 to
Group 1
VIII. How are we proposing to change
requirements that apply when
requirements in subpart FFFF and
another rule apply to the same
equipment?
Section 63.2520(e)(10)(ii)(C) of the
promulgated rule requires a 60-day
advance notification for whenever you
change an emission point from Group 2
to Group 1. The purpose of the advance
notification is to provide EPA with the
opportunity to evaluate whether the
change in status is consistent with
compliance requirements. Since
promulgation we have determined that
changing batch process vents to Group
1 status after at least 365 days of
Section 63.2535(k) specifies
compliance options when equipment
subject to 40 CFR part 60, subpart VV,
or 40 CFR part 61, subpart V, is also
subject to equipment leak provisions in
40 CFR part 63, subpart FFFF. We are
proposing two changes to this
paragraph. First, as a result of the
proposed changes to the definition of
continuous process vent, we are
proposing to delete the second sentence
in this paragraph because it is no longer
applicable (see discussion earlier in this
preamble). Therefore, this paragraph
would only indicate that you may elect
to apply subpart FFFF to all equipment
subject to either of the other two
subparts as well as subpart FFFF.
However, it is possible that some
equipment that is subject to 40 CFR part
63, subpart V or VV, will be in contact
with fluid that only contains volatile
organic compounds (VOC) and would
not otherwise be subject to the MON. To
clarify the procedures in such
situations, our second proposed change
is to add a statement that would require
you to consider all total organic
compounds, minus methane and ethane,
as if they were organic HAP for the
purposes of compliance with this
provision. This language is consistent
with the language in 40 CFR 63.2535(h),
which specifies procedures for dealing
with overlap between subpart FFFF and
the new source performance standards
(NSPS) in 40 CFR part 60, subparts
DDD, III, NNN, and RRR.
IX. What miscellaneous technical
corrections are we proposing?
We are proposing to edit several
provisions to clarify our intent. These
proposed changes are described in table
1 of this preamble.
TABLE 1.—TECHNICAL CORRECTIONS TO SUBPART FFFF
Subpart FFFF
Description of proposed correction
40 CFR 63.2435(b) introductory
text.
We are proposing to replace the phrase ‘‘product transfer rack’’ with ‘‘transfer rack.’’ The change is needed
to clarify that, like in the HON, the requirements for transfer racks apply to all materials from the process
unit that are loaded at the transfer rack. It is not limited to intended products. This change also will make
the language in this section consistent with the language throughout the rest of 40 CFR part 63, subpart
FFFF.
We are proposing to replace the phrase ‘‘organic chemical or chemicals’’ with ‘‘organic chemical(s)’’ to
clarify that the final rule applies to the organic chemicals in the specified SIC and NAICS code categories.
We are proposing to edit the first sentence in 40 CFR 63.2445(c) to clarify that due dates for notifications
are specified in 40 CFR 63.2515 and in subpart A of 40 CFR part 63 (i.e., the General Provisions). This
change also makes the sentence consistent with language used in other NESHAP.
We are proposing to revise the first sentence in this section to clarify that the design evaluation option for
small control devices applies only to control devices that are used to comply with an emission limit for
process vents or transfer racks. This option does not apply to control devices for storage tanks and
wastewater systems because referenced provisions in subparts G and SS, 40 CFR part 63, already
allow a design evaluation for any control devices used to control these emissions.
We are proposing changes to clarify that if you elect to measure caustic strength as an alternative to
measuring pH, then you must also record the caustic strength measurements instead of pH measurements.
We are proposing changes to this section to clarify that if you elect to monitor the inlet temperature and
the catalyst activity level, then you must record only the inlet temperature, not both the inlet and outlet
temperatures and the temperature difference across the catalyst bed.
We are proposing to add this section to require monitoring of influent liquid flow, determination of gas flow,
and recordkeeping of the liquid-to-gas ratio for absorbers. This monitoring would be in addition to the
measuring the scrubbing liquid temperature and specific gravity, and it would ensure proper operation of
the tower and that sufficient scrubbing fluid is circulated to achieve the intended reductions.
We are proposing revisions to clarify that the option to calculate controlled emissions from a condenser
apply only if you are complying with a percent reduction standard, not an outlet concentration limit.
We are proposing to replace the reference to ‘‘40 CFR 63.1257(d)(2)(i) and (ii)’’ with a reference to ‘‘40
CFR 63.1257(d)(2)(i) and/or (ii), as appropriate.’’ This change clarifies that uncontrolled HCl and hydrogen halide emissions from each process vent may be estimated using the appropriate procedures in either of the referenced paragraphs.
40 CFR 63.2435(b)(1)(i) and (ii) .....
40 CFR 63.2445(c) .........................
40 CFR 63.2450(h) .........................
40 CFR 63.2450(k)(3) .....................
40 CFR 63.2450(k)(4) .....................
40 CFR 63.2450(k)(5) .....................
40 CFR 63.2460(c)(2)(iii) ................
40 CFR 63.2465(b) .........................
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TABLE 1.—TECHNICAL CORRECTIONS TO SUBPART FFFF—Continued
Subpart FFFF
Description of proposed correction
40 CFR 63.2470(b) and entries
1.a.iii and 1.b.iv to Table 2 to
subpart FFFF.
We are proposing to specify in table 2 to subpart FFFF rather than in 40 CFR 63.2470(b) that you must
comply with 40 CFR 63.984 if you reduce HAP emissions by routing to a fuel gas system or process.
Therefore, we are proposing to delete and reserve 40 CFR 63.2470(b). The goal of these changes is to
enhance clarity of the rule; the requirements are unchanged.
We are proposing to specify in table 5 to subpart FFFF rather than in 40 CFR 63.2475(c) that you must
comply with 40 CFR 63.984 if you reduce HAP emissions by routing to a fuel gas system or process.
Therefore, we are proposing to delete 40 CFR 63.2475(c). The goal of these changes is to enhance
clarity of the final rule; the requirements are unchanged.
We are proposing to add a statement specifying that the requirement to submit data and rationale used to
support engineering assessments does not apply to engineering assessments that show an emission
stream from a batch operation contains less than 50 ppmv of HAP or if you use previous test data in
your engineering assessment.
This section currently requires you to submit a notification of process change whenever you make a
change to any of the information submitted in the notification of compliance status report. We are proposing a revision to this section to clarify that the notification requirement applies to changes in information submitted in previous compliance reports as well as the notification of compliance status report.
We are proposing to add a definition for the term ‘‘halogen atoms’’ to clarify that this term means chlorine
and fluorine when it is used in the definition of ‘‘halogenated vent stream.’’ The concept of a halogenated vent stream is used for emission streams that are controlled using combustion devices that
could generate inorganic combustion products that are HAP (i.e., HCl, chlorine, and hydrogen fluoride).
Although bromine is also a halogen, it is not included in the definition of halogen atoms because its
products of combustion (bromine and hydrogen bromide) are not HAP.
We are proposing to edit the language in item 2.c of table 2 to subpart FFFF to clarify our intent that flares
are an option for controlling emissions from batch process vents. The revised language does not change
the available compliance options.
We are proposing to correct several typesetting errors. The maximum true vapor pressure threshold should
be <76.6 kilopascals, not ≤76.6 kilopascals. The concentration limits for total organic compounds (TOC)
or organic HAP and for hydrogen halide and halogen HAP should be ≤20 ppmv, not <20 ppmv.
We are proposing changes in the explanations column for many of the entries in table 12 to subpart FFFF
to specify that requirements for continuous monitoring systems (CMS) in the General Provisions apply to
all CEMS, not just CEMS used to comply with the alternative standard. This correction is needed because CEMS may also be used to monitor the outlet pollutant concentration to demonstrate ongoing
compliance with a percent reduction emission limit. The provisions in 40 CFR part 63, subpart SS that
apply to control device parameter monitors that are used to demonstrate compliance with a percent reduction emission limit do not apply to CEMS. Therefore, the provisions for CMS in the General Provisions must apply to CEMS that are used in this application as well as to CEMS that are used to comply
with the alternative standard.
40 CFR 63.2475(c) and entry 1.c in
Table 5 to subpart FFFF.
40 CFR 63.2520(c)(4) .....................
40 CFR 63.2520(e)(10)(i) ...............
40 CFR 63.2550(i) ..........................
Table 2 to subpart FFFF .................
Entry 1.b in Table 4 to subpart
FFFF.
Table 12 to subpart FFFF ...............
X. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), the Agency
must determine whether the regulatory
action is ‘‘significant’’ and, therefore,
subject to review by the Office of
Management and Budget (OMB) and the
requirements of the Executive Order.
The Executive Order defines a
‘‘significant regulatory action’’ as one
that is likely to result in a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, local, or tribal governments or
communities;
(2) create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) materially alter the budgetary
impact of entitlement, grants, user fees,
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or loan programs or the rights and
obligations of recipients thereof; or
(4) raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
Although OMB has notified EPA that
it considers this a ‘‘significant
regulatory action’’ under Executive
Order 12866, OMB has waived review of
the proposed amendments.
B. Paperwork Reduction Act
The proposed amendments impose no
new information collection
requirements on the industry. The
proposed amendments would give
owners and operators options to some
requirements. For example, biofilters are
proposed as an option to meet the
emission limit for batch process vents.
Other proposed changes may result in a
minor reduction in the burden. For
example, one proposed option would
allow an owner or operator to conduct
sensory monitoring as an alternative to
instrument monitoring of connectors.
Another proposed change would
eliminate the requirement to include
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data and results from an engineering
assessment of emissions from batch
operations in the precompliance report
if the HAP concentration is determined
to be less than 50 ppmv. Since all of
these changes are either options or have
the potential to result in minor
reductions in the information collection
burden, the ICR has not been revised.
The OMB has previously approved
the information collection requirements
contained in the existing regulations
under the provisions of the Paperwork
Reduction Act, 44 U.S.C. 3501 et seq.,
and has assigned OMB control number
2060–0533 (EPA ICR number 1969.02).
A copy of the OMB approved
Information Collection Request (ICR)
may be obtained from Susan Auby,
Collection Strategies Division; U.S. EPA
(2822T); 1200 Pennsylvania Ave., NW.,
Washington, DC 20460, by e-mail at
auby.susan@epa.gov, or by calling (202)
566–1672. Include the ICR or OMB
number in any correspondence.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
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Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations are listed
in 40 CFR part 9 and 48, CFR chapter
15.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of today’s proposed amendments on
small entities, a small entity is defined
as: (1) A small business ranging from up
to 500 employees to up to 1,000
employees, depending on the NAICS
code; (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district, or
special district with a population of less
than 50,000; or (3) a small organization
that is any not-for-profit enterprise that
is independently owned and operated
and is not dominant in its field. The
maximum number of employees to be
considered a small business for each
NAICS code is shown in the preamble
to the proposed rule (67 FR 16178).
After considering the economic
impacts of today’s proposed
amendments on small entities, I certify
that the proposed amendments will not
have a significant economic impact on
a substantial number of small entities.
In determining whether a rule has a
significant economic impact on a
substantial number of small entities, the
impact of concern is any significant
adverse economic impact on small
entities, since the primary purpose of
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the regulatory flexibility analyses is to
identify and address regulatory
alternatives ‘‘which minimize any
significant economic impact of the rule
on small entities.’’ 5 U.S.C. 603 and 604.
Thus, an agency may certify that a rule
will not have a significant economic
impact on a substantial number of small
entities if the rule relieves regulatory
burden, or otherwise has a positive
economic effect on all of the small
entities subject to the rule. The
proposed amendments include
additional compliance options for
process tanks, batch process vents,
equipment leaks, and SHAP-containing
wastewater that provide small entities
with greater flexibility to comply with
the standards. Other proposed
amendments potentially reduce the
recordkeeping and reporting burden. We
continue to be interested in the
potential impacts of the proposed
amendments on small entities and
welcome comments on issues related to
such impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures by State, local,
and tribal governments, in aggregate, or
by the private sector, of $100 million or
more in any 1 year. Before promulgating
an EPA rule for which a written
statement is needed, section 205 of the
UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most cost
effective, or least-burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
per costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
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officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
The EPA has determined that the
proposed amendments do not contain a
Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
in the aggregate, or the private sector in
any 1 year. The maximum total annual
costs of the proposed amendments for
any year is estimated to be about $75
million, and the proposed amendments
do not add new requirements that
would increase that cost. Thus, the
proposed amendments are not subject to
the requirements of sections 202 and
205 of the UMRA. In addition, the
proposed amendments contain no
regulatory requirements that might
significantly or uniquely affect small
governments because they contain no
requirements that apply to such
governments or impose obligations
upon them. Therefore, the proposed
amendments are not subject to the
requirements of section 203 of the
UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
The proposed amendments do not
have federalism implications. They will
not have substantial direct effects on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
affected facilities are owned or operated
by State or local governments. Thus,
Executive Order 13132 does not apply
to the proposed amendments.
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 (65 FR 67249,
November 9, 2000), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The proposed
amendments do not have tribal
implications, as specified in Executive
Order 13175. The proposed
amendments provide an owner or
operator with several additional options
for complying with the emission limits
and other requirements in the rule.
Therefore, the proposed amendments
will not have substantial direct effects
on tribal governments, on the
relationship between the Federal
government and Indian tribes, or on the
distribution of power and
responsibilities between the Federal
government and Indian tribes. Thus,
Executive Order 13175 does not apply
to the proposed amendments.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
Executive Order 13045 (62 FR 1985,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
EPA must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by the
Agency.
The EPA interprets Executive Order
13045 as applying only to those
regulatory actions that are based on
health or safety risks, such that the
analysis required under section 5–501 of
the Executive Order has the potential to
influence the regulation. The proposed
amendments are not subject to the
Executive Order because they are based
on technology performance and not
health or safety risks.
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution or Use
The proposed amendments do not
constitute a ‘‘significant energy action’’
as defined in Executive Order 13211,
‘‘Actions Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355 (May
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22, 2001)) because the proposed
amendments are not likely to have a
significant adverse effect on the supply,
distribution, or use of energy. Further,
we have concluded that the proposed
amendments are not likely to have any
adverse energy effects.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act (NTTAA) of 1995 (Public Law 104–
113) (15 U.S.C. 272 note) directs EPA to
use voluntary consensus standards in its
regulatory and procurement activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, business
practices) developed or adopted by one
or more voluntary consensus bodies.
The NTTAA directs EPA to provide
Congress, through annual reports to
OMB, with explanations when an
agency does not use available and
applicable voluntary consensus
standards.
During the rulemaking, the EPA
conducted searches to identify
voluntary consensus standards in
addition to EPA test methods referenced
by the final rule. The search and review
results have been documented and
placed in the docket for the NESHAP
(Docket OAR–2003–0121). The
proposed amendments do not propose
the use of any additional technical
standards beyond those cited in the
final rule. Therefore, EPA is not
considering the use of any additional
voluntary consensus standards for the
proposed amendments.
List of Subjects in 40 CFR Part 63
Environmental protection,
Administrative practice and procedure,
Air pollution control, Hazardous
substances, Intergovernmental relations,
Reporting and recordkeeping
requirements.
Dated: November 30, 2005.
Stephen L. Johnson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, part 63 of
the Code of the Federal Regulations is
proposed to be amended as follows:
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
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Subpart FFFF—[Amended]
2. Section 63.2435 is amended as
follows:
a. Revising ‘‘product transfer racks’’ to
read ‘‘transfer racks’’ in paragraph (b)
introductory text;
b. Revising paragraphs (b)(1)(i) and
(ii);
c. Revising paragraph (c) introductory
text;
d. Revising paragraph (c)(4); and
e. Adding new paragraph (c)(7).
The additions and revisions read as
follows:
§ 63.2435 Am I subject to the requirements
of this subpart?
*
*
*
*
*
(b) * * *
(1) * * *
(i) An organic chemical(s) classified
using the 1987 version of SIC code 282,
283, 284, 285, 286, 287, 289, or 386,
except as provided in paragraph (c)(5) of
this section.
(ii) An organic chemical(s) classified
using the 1997 version of NAICS code
325, except as provided in paragraph
(c)(5) of this section.
*
*
*
*
*
(c) The requirements in this subpart
do not apply to the operations specified
in paragraphs (c)(1) through (7) of this
section.
*
*
*
*
*
(4) Fabricating operations (such as
spinning or compressing a solid
polymer into its end use); compounding
operations (in which blending, melting,
and resolidification of a solid polymer
product occur for the purpose of
incorporating additives, colorants, or
stabilizers); and extrusion and drawing
operations (converting an already
produced solid polymer into a different
shape by melting or mixing the polymer
and then forcing it or pulling it through
an orifice to create an extruded
product). An operation is not exempt if
it involves processing with HAP solvent
or if an intended purpose of the
operation is to remove residual HAP
monomer.
*
*
*
*
*
(7) Carbon monoxide production.
*
*
*
*
*
3. Section 63.2445 is amended as
follows:
a. Revising paragraph (b) and the first
sentence in paragraph (c); and
b. Adding new paragraphs (d), (e), and
(f).
The additions and revisions read as
follows:
§ 63.2445 When do I have to comply with
this subpart?
*
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*
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(b) If you have an existing source on
November 10, 2003, you must comply
with the requirements for existing
sources in this subpart no later than
May 10, 2008.
(c) You must meet the notification
requirements in § 63.2515 according to
the dates specified in that section and
in subpart A of this part 63. * * *
(d) If you have a Group 2 emission
point that becomes a Group 1 emission
point after the compliance date for your
affected source, you must comply with
the Group 1 requirements beginning on
the date the switch occurs. A
performance test (or design evaluation,
if applicable) must be conducted within
150 days after the switch occurs.
(e) If, after the compliance date for
your affected source, hydrogen halide
and halogen HAP emissions from
process vents in a process increase to
more than 1,000 lb/yr, or HAP metals
emissions from a process at a new
affected source increase to more than
150 lb/yr, you must comply with the
applicable emission limits specified in
Table 3 to this subpart and the
associated compliance requirements
beginning on the date the emissions
exceed the applicable threshold. A
performance test (or design evaluation,
if applicable) must be conducted within
150 days after the switch occurs.
(f) If you have a small control device
for process vent or transfer rack
emissions that becomes a large control
device, as defined in § 63.2550(i), you
must comply with monitoring and
associated recordkeeping and reporting
requirements for large control devices
beginning on the date the switch occurs.
A performance test must be conducted
within 150 days after the switch occurs.
4. Section 63.2450 is amended as
follows:
a. Revising the first sentence in
paragraph (h);
b. Revising paragraph (k) introductory
text, paragraph (k)(3), paragraph (k)(4)
introductory text, and paragraph
(k)(4)(i); and
c. Adding new paragraphs (k)(4)(iv)
and (k)(5).
The additions and revisions read as
follows:
§ 63.2450 What are my general
requirements for complying with this
subpart?
*
*
*
*
*
(h) Design evaluation. To determine
the percent reduction of a small control
device that is used to comply with an
emission limit specified in Table 1, 2, 3,
or 5 to this subpart, you may elect to
conduct a design evaluation as specified
in § 63.1257(a)(1) instead of a
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performance test as specified in subpart
SS of this part 63. * * *
*
*
*
*
*
(k) Continuous parameter monitoring.
The provisions in paragraphs (k)(1)
through (4) of this section apply in
addition to the requirements for
continuous parameter monitoring
system (CPMS) in subpart SS of this part
63.
*
*
*
*
*
(3) As an alternative to measuring and
recording pH as specified in
§§ 63.994(c)(1)(i) and 63.998(a)(2)(ii)(D),
you may elect to continuously monitor
and record the caustic strength of the
scrubber effluent.
(4) As an alternative to the inlet and
outlet temperature monitoring
requirements for catalytic incinerators
as specified in § 63.988(c)(2) and the
related recordkeeping requirements
specified in § 63.998(a)(2)(ii)(B)(2) and
(c)(2)(ii), you may elect to comply with
the requirements specified in
paragraphs (k)(4)(i) through (iv) of this
section.
(i) Monitor and record the inlet
temperature as specified in subpart SS
of this part 63.
*
*
*
*
*
(iv) Recording the downstream
temperature and temperature difference
across the catalyst bed as specified in
§ 63.998(a)(2)(ii)(B)(2) and (b)(2)(ii) is
not required.
(5) In addition to the monitoring and
recordkeeping requirements specified in
§§ 63.990(c)(1), 63.993(c)(1), and
63.998(a)(2)(ii)(C) for absorbers, you
must use a flow meter capable of
providing a continuous record of the
absorber influent liquid flow, determine
gas stream flow using one of the
procedures specified in
§ 63.994(c)(1)(ii)(A) through (D), and
record the absorber liquid-to-gas ratio
averaged over the time period of any
performance test.
*
*
*
*
*
5. Section 63.2460 is amended as
follows:
a. Revising paragraph (b) introductory
text and paragraphs (b)(1) and (b)(2);
b. Redesignating paragraph (b)(4) as
paragraph (b)(5) and amending newly
redesignated (b)(5) introductory text by
revising ‘‘paragraph (b)(4)(i), (ii), or
(iii)’’ to read ‘‘paragraph (b)(5)(i), (ii), or
(iii)’’;
c. Adding new paragraphs (b)(4),
(b)(6), and (b)(7);
d. Revising paragraph (c) introductory
text, paragraph (c)(1), paragraph
(c)(2)(iii), and the first sentence in
paragraph (c)(2)(v); and
e. Adding new paragraphs (c)(8) and
(c)(9).
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The additions and revisions read as
follows:
§ 63.2460 What requirements must I meet
for batch process vents?
*
*
*
*
*
(b) Group status. If a process has
batch process vents, as defined in
§ 63.2550, you must determine the
group status of the batch process vents
by determining and summing the
uncontrolled organic HAP emissions
from each of the batch process vents
within the process using the procedures
specified in § 63.1257(d)(2)(i) and (ii),
except as specified in paragraphs (b)(1)
through (7) of this section.
(1) To calculate emissions caused by
the heating of a vessel without a process
condenser to a temperature lower than
the boiling point, you must use the
procedures in § 63.1257(d)(2)(i)(C)(3).
(2) To calculate emissions from
depressurization of a vessel without a
process condenser, you must use the
procedures in § 63.1257(d)(2)(i)(D)(10).
*
*
*
*
*
(4) To calculate uncontrolled
emissions when a vessel is equipped
with a process condenser, you must use
the procedures in § 63.1257(d)(3)(i)(B).
*
*
*
*
*
(6) You may change from Group 2 to
Group 1 in accordance with either
paragraph (b)(6)(i) or (ii) of this section.
You must comply with the requirements
of this section and submit the test report
in the next Compliance report.
(i) You may switch at anytime after
operating as Group 2 for at least one
year so that you can show compliance
with the 10,000 lb/yr threshold for
Group 2 batch process vents for at least
365 days before the switch. You may
elect to start keeping records of
emissions from Group 2 batch process
vents before the compliance date.
Report a switch based on this provision
in your next compliance report in
accordance with § 63.2520(e)(10)(i).
(ii) If the conditions in paragraph
(b)(6)(i) of this section are not
applicable, you must provide a 60-day
advance notice in accordance with
§ 63.2520(e)(10)(ii) before switching.
(7) As an alternative to determining
the uncontrolled organic HAP emissions
as specified in § 63.1257(d)(2)(i) and (ii),
you may elect to demonstrate that nonreactive organic HAP usage in a process
is less than 10,000 lb/yr. You must
provide data and supporting rationale in
your notification of compliance status
report explaining why the non-reactive
organic HAP usage will be less than
10,000 lb/yr. You must keep records of
the non-reactive organic HAP usage as
specified in § 63.2525(e)(2) and include
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information in compliance reports as
specified in § 63.2520(e)(5)(iv).
(c) Exceptions to the requirements in
subparts SS and WW of this part 63 are
specified in paragraphs (c)(1) through
(9) of this section.
(1) Process condensers. Process
condensers, as defined in § 63.2550(i),
are not considered to be control devices
for batch process vents. You must
determine whether a condenser is a
control device for a batch process vent
or a process condenser from which the
uncontrolled HAP emissions are
evaluated as part of the initial
compliance demonstration for each
MCPU and report the results with
supporting rationale in your notification
of compliance status report.
(2) * * *
(iii) As an alternative to conducting a
performance test or design evaluation to
demonstrate initial compliance with a
percent reduction requirement for a
condenser, you may determine
controlled emissions using the
procedures specified in
§ 63.1257(d)(3)(i)(B).
*
*
*
*
*
(v) If a process condenser is used for
any boiling operations, you must
demonstrate that it is properly operated
according to the procedures specified in
§ 63.1257(d)(2)(i)(C)(4)(ii) and
(d)(3)(iii)(B), and the demonstration
must occur only during the boiling
operation. * * *
*
*
*
*
*
(8) Terminology. When the term
‘‘storage vessel’’ is used in subpart WW
of this part 63, the term ‘‘process tank,’’
as defined in § 63.2550(i), applies for
the purposes of this section.
(9) Requirements for a biofilter. If you
use a biofilter to meet either the 95
percent reduction requirement or outlet
concentration requirement specified in
Table 2 to this subpart, you must meet
the requirements specified in
paragraphs (c)(9)(i) through (iv) of this
section.
(i) Operational requirements. The
biofilter must be operated at all times
when emissions are vented to it.
(ii) Performance tests. To demonstrate
initial compliance, you must conduct a
performance test according to the
procedures in § 63.997 and paragraphs
(c)(9)(ii)(A) through (D) of this section.
The design evaluation option for small
control devices is not applicable if you
use a biofilter.
(A) Keep up-to-date, readily
accessible continuous records of either
the biofilter bed temperature averaged
over the full period of the performance
test or the outlet total organic HAP or
TOC concentration averaged over the
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full period of the performance test.
Include these data in your notification
of compliance status report as required
by § 63.999(b)(3)(ii).
(B) Record either the percent
reduction of total organic HAP achieved
by the biofilter determined as specified
in § 63.997(e)(2)(iv) or the concentration
of TOC or total organic HAP determined
as specified in § 63.997(e)(2)(iii) at the
outlet of the biofilter, as applicable.
(C) If you monitor the biofilter bed
temperature, you may elect to use
multiple thermocouples in
representative locations throughout the
biofilter bed and calculate the average
biofilter bed temperature across these
thermocouples prior to reducing the
temperature data to 15 minute (or
shorter) averages for purposes of
establishing operating limits for the
biofilter. If you use multiple
thermocouples, include your rationale
for their site selection in your
notification of compliance status report.
(D) Submit a performance test report
as specified in § 63.999(a)(2)(i) and (ii).
Include the records from paragraph
(c)(9)(ii)(B) of this section in your
performance test report.
(iii) Monitoring requirements. Use
either a biofilter bed temperature
monitoring device (or multiple devices)
capable of providing a continuous
record or an organic monitoring device
capable of providing a continuous
record. Keep records of temperature
monitoring results as specified in
§ 63.998(b) and (c), as applicable.
General requirements for monitoring
and continuous temperature monitoring
systems are contained in § 63.996, and
requirements for using a CEMS are
specified in § 63.2450(j) and Table 12 to
this subpart. If you monitor
temperature, the operating temperature
range must be based on only the
temperatures measured during the
performance test; these data may not be
supplemented by engineering
assessments or manufacturer’s
recommendations as otherwise allowed
in § 63.999(b)(3)(ii)(A). If you establish
the operating range (minimum and
maximum temperatures) using data
from previous performance tests in
accordance with § 63.996(c)(6),
replacement of the biofilter media with
the same type of media is not
considered a process change under
§ 63.997(b)(1). You may expand your
biofilter bed temperature operating
range by conducting a repeat
performance test that demonstrates
compliance with the 95 percent
reduction requirement or outlet
concentration limit, as applicable.
(iv) Repeat performance tests. You
must conduct a repeat performance test
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using the applicable methods specified
in § 63.997 within 2 years following the
previous performance test and within
150 days after each replacement of any
portion of the biofilter bed media with
a different type of media or each
replacement of more than 50 percent (by
volume) of the biofilter bed media with
the same type of media.
6. Section 63.2465 is amended by
revising the section heading, paragraph
(b), and paragraph (d) to read as follows:
§ 63.2465 What requirements must I meet
for process vents that emit hydrogen halide
and halogen HAP or HAP metals?
*
*
*
*
*
(b) If any process vents within a
process emit hydrogen halide and
halogen HAP, you must determine and
sum the uncontrolled hydrogen halide
and halogen HAP emissions from each
of the process vents within the process
using the procedures specified in
§ 63.1257(d)(2)(i) and/or (ii), as
appropriate.
*
*
*
*
*
(d) To demonstrate compliance with
the emission limit in Table 3 to this
subpart for HAP metals at a new source,
you must comply with paragraphs (d)(1)
through (3) of this section.
(1) Determine the mass emission rate
of HAP metals based on process
knowledge, engineering assessment, or
test data.
(2) Conduct an initial performance
test of each control device that is used
to comply with the emission limit for
HAP metals specified in Table 3 to this
subpart. Conduct the performance test
according to the procedures in § 63.997.
Use Method 29 of appendix A of 40 CFR
part 60 to determine the HAP metals at
the inlet and outlet of each control
device, or use Method 5 of appendix A
of 40 CFR part 60 to determine the total
particulate matter at the inlet and outlet
of each control device. You have
demonstrated initial compliance if the
overall reduction of either HAP metals
or total PM from the process is greater
than or equal to 97 percent by weight.
(3) Comply with the monitoring
requirements specified in
§ 63.1366(b)(1)(xi) for each fabric filter
used to control HAP metals.
§ 63.2470
[Amended]
7. Section 63.2470 is amended by
removing and reserving paragraph (b).
§ 63.2475
[Amended]
8. Section 63.2475 is amended by
removing paragraph (c).
9. Section 63.2480 is revised to read
as follows:
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§ 63.2480 What requirements must I meet
for equipment leaks?
(a) You must meet each requirement
in Table 6 to this subpart that applies to
your equipment leaks, except as
specified in paragraph (b) or (c) of this
section.
(b) If you comply with subpart UU of
this part 63, you may elect to comply
with the provisions in paragraphs (b)(1)
through (4) of this section as an
alternative to the referenced provisions
in subpart UU.
(1) The requirements for pressure
testing in § 63.1036(b) may be applied to
all processes, not just batch processes.
(2) For the purposes of this subpart,
pressure testing for leaks in accordance
with § 63.1036(b) is not required after
reconfiguration of an equipment train if
flexible hose connections are the only
disturbed equipment.
(3) For an existing source, you are not
required to develop an initial list of
identification numbers for connectors as
would otherwise be required under
§ 63.1022(b)(1).
(4) For connectors in gas/vapor and
light liquid service at an existing source,
you may elect to comply with the
requirements in § 63.1029 for
connectors in heavy liquid service,
including all associated recordkeeping
and reporting requirements, rather than
the requirements of § 63.1027.
(c) If you comply with 40 CFR part 65,
subpart F, you may elect to comply with
the provisions in paragraphs (c)(1)
through (6) of this section as an
alternative to the referenced provisions
in 40 CFR part 65, subpart F.
(1) The requirements for pressure
testing in § 65.117(b) may be applied to
all processes, not just batch processes.
(2) For the purposes of this subpart,
pressure testing for leaks in accordance
with § 65.117(b) is not required after
reconfiguration of an equipment train if
flexible hose connections are the only
disturbed equipment.
(3) For an existing source, you are not
required to develop an initial list of
identification numbers for connectors as
would otherwise be required under
§ 65.103(b)(1).
(4) You may elect to comply with the
monitoring and repair requirements
E=
17:11 Dec 07, 2005
§ 63.2485 What requirements must I meet
for wastewater streams and liquid streams
within an MCPU?
(a) You must meet each requirement
in Table 7 to this subpart that applies to
your wastewater streams and liquid
streams in open systems within an
MCPU, except as specified in
paragraphs (b) through (o) of this
section.
*
*
*
*
*
(c) * * *
(1) The total annual average
concentration of compounds in Table 8
to this subpart is greater than or equal
to 10,000 ppmw at any flowrate, and the
total annual load of compounds in Table
8 to this subpart is greater than or equal
to 200 lb/yr.
(2) The total annual average
concentration of compounds in Table 8
to this subpart is greater than or equal
to 1,000 ppmw, and the annual average
flowrate is greater than or equal to 1
l/min.
(3) The combined total annual average
concentration of compounds in Tables 8
and 9 to this subpart is greater than or
equal to 30,000 ppmw, and the
combined total annual load of
compounds in Tables 8 and 9 to this
subpart is greater than or equal to 1 tpy.
*
*
*
*
*
(m) When § 63.132(f) refers to ‘‘a
concentration of greater than 10,000
ppmw of Table 9 compounds,’’ it means
( QMWa −
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QMG e − QMG n − QMG c )( Fbio )
QMWa
Where:
E = Destruction efficiency of total
PSHAP and SHAP for the biological
treatment unit including the
VerDate Aug<31>2005
specified in § 65.108(e)(3) as an
alternative to the requirements specified
in § 65.108(a) through (d) for any
connectors at your affected source.
(5) When 40 CFR part 65, subpart F
refers to the implementation date
specified in § 65.1(f), it means the
compliance date specified in § 63.2445.
(6) When §§ 65.105(f) and 65.117(d)(3)
refer to § 65.4, it means § 63.2525.
(7) When § 65.120(a) refers to
§ 65.5(d), it means § 63.2515.
(8) When § 65.120(b) refers to
§ 65.5(e), it means § 63.2520.
10. Section 63.2485 is amended by
revising paragraph (a) and paragraphs
(c)(1) through (3) and by adding new
paragraphs (m), (n), and (o) to read as
follows:
× 100
equalization unit, neutralization
unit, and/or clarifier, percent
QMWa = mass flow rate of total PSHAP
and SHAP compounds entering the
equalization unit (or whichever of
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‘‘a concentration of greater than 30,000
ppmw of total partially soluble HAP
(PSHAP) and soluble HAP (SHAP) or
greater than 10,000 ppmw of PSHAP’’
for the purposes of this subpart.
(n) Alternative requirements for
wastewater that is Group 1 for soluble
HAP only. The option specified in this
paragraph (n) applies to wastewater that
is Group 1 for soluble HAP in
accordance with paragraph (c)(3) of this
section and is discharged to biological
treatment. Except as provided in
paragraph (n)(4) of this section, this
option does not apply to wastewater
that is Group 1 for partially soluble HAP
in accordance with paragraph (c)(1), (2),
or (4) of this section. For wastewater
that is Group 1 for soluble HAP, you
need not comply with §§ 63.133 through
63.137 for any equalization unit,
neutralization unit, and/or clarifier prior
to the activated sludge unit, and you
need not comply with the venting
requirements in § 63.136(e)(2)(ii)(A) for
lift stations with a volume larger than
10,000 gal, provided you comply with
the requirements specified in
paragraphs (n)(1) through (3) of this
section and all otherwise applicable
requirements specified in Table 7 to this
subpart. For this option, the treatment
requirements in § 63.138 and the
performance testing requirements in
§ 63.145 do not apply to the biological
treatment unit, except as specified in
paragraphs (n)(2)(i) through (iv) of this
section.
(1) Wastewater must be hard-piped
between the equalization unit, clarifier,
and activated sludge unit. This
requirement does not apply to the
transfer between any of these types of
units that are part of the same structure
and one unit overflows into the next.
(2) Calculate the destruction
efficiency of the biological treatment
unit using Equation 1 of this section in
accordance with the procedures
described in paragraphs (n)(2)(i) through
(vi) of this section. You have
demonstrated initial compliance if E is
greater than or equal to 90 percent.
(Eq. 1)
the three types of units is first), kg/
hr
QMGe = mass flow rate of total PSHAP
and SHAP compounds emitted from
the equalization unit, kg/hr
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QMGn = mass flow rate of total PSHAP
and SHAP compounds emitted from
the neutralization unit, kg/hr
QMGc = mass flow rate of total PSHAP
and SHAP compounds emitted from
the clarifier, kg/hr
Fbio = Site-specific fraction of PSHAP
and SHAP compounds biodegraded
in the biological treatment unit
(i) Include all PSHAP and SHAP
compounds in both Group 1 and Group
2 wastewater streams from all MCPUs,
except you may exclude any
compounds that meet the criteria
specified in § 63.145(a)(6)(ii) or (iii).
(ii) Conduct the demonstration under
representative process unit and
treatment unit operating conditions in
accordance with § 63.145(a)(3) and (4).
(iii) Determine PSHAP and SHAP
concentrations and the total wastewater
flow rate at the inlet to the equalization
unit in accordance with § 63.145(f)(1)
and (2). References in § 63.145(f)(1) and
(2) to RMR and AMR do not apply for
the purposes of this section.
(iv) Determine Fbio for the activated
sludge unit as specified in § 63.145(h),
except as specified in paragraph
(n)(2)(iv)(A) or (B) of this section.
(A) If the biological treatment process
meets both of the requirements specified
in § 63.145(h)(1)(i) and (ii), you may
elect to replace the Fbio term in Equation
1 of this section with the numeral ‘‘1.’’
(B) You may elect to assume Fbio is
zero for any compounds on List 2 of
Table 36 in subpart G.
(v) Determine QMGe, QMGn, and
QMGc using EPA’s WATER9 model or
the most recent update to this model,
and conduct testing or use other
procedures to validate the modeling
results.
(vi) Submit the data and results of
your demonstration, including both a
description of and the results of your
WATER9 modeling validation
procedures, in your notification of
compliance status report as specified in
§ 63.2520(d)(2)(ii).
(3) As an alternative to the venting
requirements in § 63.136(e)(2)(ii)(A), a
lift station with a volume larger than
10,000 gal may have openings necessary
for proper venting of the lift station. The
size and other design characteristics of
these openings may be established
based on manufacturer
recommendations or engineering
judgment for venting under normal
operating conditions. You must describe
the design of such openings and your
supporting calculations and other
rationale in your notification of
compliance status report.
(4) For any wastewater streams that
are Group 1 for both PSHAP and SHAP,
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you may elect to meet the requirements
specified in Table 7 to this subpart for
the PSHAP and then comply with
paragraphs (n)(1) through (3) of this
section for the SHAP in the wastewater
system. You may determine the SHAP
mass removal rate, in kg/hr, in treatment
units that are used to meet the
requirements for PSHAP and add this
amount to both the numerator and
denominator in equation 1 of this
section.
(o) Compliance records. (1) If you use
a flare to meet a requirement specified
in Table 7 to this subpart, you must
keep records of the times and durations
of all periods during which the pilot
flame monitor is not operating. This
information must be submitted in the
compliance reports as specified in
§ 63.2520(e)(5)(iii)(A).
(2) For each CPMS used to monitor a
nonflare control device for wastewater
emissions, you must keep records as
specified in § 63.998(c)(1) in addition to
the records required in § 63.147(d).
11. Section 63.2520 is amended as
follows:
a. Revising paragraph (c)(4);
b. Revising paragraph (d)(2)(i);
c. Revising paragraphs (e)(5)
introductory text, (e)(5)(ii)(C), and
(e)(5)(iii)(K) and adding new paragraph
(e)(5)(iv);
d. Revising paragraph (e)(9); and
e. Revising the first two sentences of
paragraph (e)(10)(i) and paragraph
(e)(10)(ii)(C).
The additions and revisions read as
follows:
§ 63.2520
when?
What reports must I submit and
*
*
*
*
*
(c) * * *
(4) Data and rationale used to support
an engineering assessment to calculate
uncontrolled emissions in accordance
with § 63.1257(d)(2)(ii). This
requirement does not apply if you
determine the total HAP concentration
to be less than 50 ppmv or if you use
previous test data to establish the
uncontrolled emissions.
(d) * * *
(2) * * *
(i) The results of any applicability
determinations, emission calculations,
or analyses used to identify and
quantify HAP usage or HAP emissions
from the affected source.
*
*
*
*
*
(e) * * *
(5) The compliance report must
contain the information on deviations,
as defined in § 63.2550, according to
paragraphs (e)(5)(i), (ii), (iii), and (iv) of
this section.
*
*
*
*
*
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(ii) * * *
(C) Operating logs of processes with
batch vents for the day(s) during which
the deviation occurred, except operating
logs are not required for deviations of
the work practice standards for
equipment leaks.
(iii) * * *
(K) Operating logs of processes with
batch vents for each day(s) during
which the deviation occurred.
*
*
*
*
*
(iv) If you documented in your
notification of compliance status report
that an MCPU has Group 2 batch
process vents because the non-reactive
HAP usage is less than 10,000 lb/yr, the
total uncontrolled organic HAP
emissions from the batch process vents
in an MCPU will be less than 1,000 lb/
yr for the anticipated number of
standard batches, or total uncontrolled
hydrogen halide and halogen HAP
emissions from all batch process vents
and continuous process vents in a
process are less than 1,000 lb/yr,
include the records associated with each
calculation required by § 63.2525(e) that
exceeds an applicable HAP usage or
emissions threshold.
*
*
*
*
*
(9) Applicable records and
information for periodic reports as
specified in referenced subparts F, G,
SS, WW, and GGG of this part and
subpart F of 40 CFR part 65.
(10) * * *
(i) Except as specified in paragraph
(e)(10)(ii) of this section, whenever you
make a process change, or change any
of the information submitted in the
notification of compliance status report
or a previous compliance report, that is
not within the scope of an existing
operating scenario, you must document
the change in your compliance report. A
process change does not include moving
within a range of conditions identified
in the standard batch, and a
nonstandard batch does not constitute a
process change. * * *
(ii) * * *
(C) A change from Group 2 to Group
1 for any emission point except for
batch process vents that meet the
conditions specified in
§ 63.2460(b)(6)(i).
12. Section 63.2525 is amended by
revising paragraphs (a), (c), and (e) to
read as follows:
§ 63.2525
What records must I keep?
(a) Each applicable record required by
subpart A of this part 63 and in
referenced subparts F, G, SS, WW, and
GGG of this part 63 and in referenced
subpart F of 40 CFR part 65.
*
*
*
*
*
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(c) A schedule or log of operating
scenarios for processes with batch vents
updated each time a different operating
scenario is put into effect.
*
*
*
*
*
(e) The information specified in
paragraph (e)(2), (3), or (4) of this
section, as applicable, for each process
with Group 2 batch process vents or
uncontrolled hydrogen halide and
halogen HAP emissions from the sum of
all batch and continuous process vents
less than 1,000 lb/yr. No records are
required for situations described in
paragraph (e)(1) of this section.
(1) No records are required if you
documented in your notification of
compliance status report that the MCPU
meets any of the situations described in
paragraph (e)(1)(i), (ii), or (iii) of this
section.
(i) The MCPU does not process, use,
or produce HAP.
(ii) You control the Group 2 batch
process vents using a flare that meets
the requirements of § 63.987.
(iii) You control the Group 2 batch
process vents using a control device for
which your determination of worst case
for initial compliance includes the
contribution of all Group 2 batches.
(2) If you documented in your
notification of compliance status report
that an MCPU has Group 2 batch
process vents because the non-reactive
organic HAP usage is less than 10,000
lb/yr, as specified in § 63.2460(b)(7),
you must keep records of the amount of
HAP material used, and calculate the
daily rolling annual sum of the amount
used no less frequently than monthly. If
a record indicates usage exceeds 10,000
lb/yr, you must estimate emissions for
the preceding 12 months based on the
number of batches operated and the
estimated emissions for a standard
batch, and you must begin
recordkeeping as specified in paragraph
(e)(4) of this section. After 1 year, you
may revert to recording only usage if the
usage during the year is less than 10,000
lb.
(3) If you documented in your
notification of compliance status report
that total uncontrolled organic HAP
emissions from the batch process vents
in an MCPU will be less than 1,000 lb/
yr for the anticipated number of
standard batches, then you must keep
records of the number of batches
operated and calculate a daily rolling
annual sum of batches operated no less
frequently than monthly. If the number
of batches operated results in organic
HAP emissions that exceed 1,000 lb/yr,
you must estimate emissions for the
preceding 12 months based on the
number of batches operated and the
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estimated emissions for a standard
batch, and you must begin
recordkeeping as specified in paragraph
(e)(4) of this section. After one year, you
may revert to recording only the number
of batches if the number of batches
operated during the year results in less
than 1,000 lb of organic HAP emissions.
(4) If you meet none of the conditions
specified in paragraphs (e)(1) through
(3) of this section, you must keep
records of the information specified in
paragraphs (e)(4)(i) through (iv) of this
section.
(i) A record of the day each batch was
completed and/or the operating hours
per day for continuous operations with
hydrogen halide and halogen emissions.
(ii) A record of whether each batch
operated was considered a standard
batch.
(iii) The estimated uncontrolled and
controlled emissions for each batch that
is considered to be a nonstandard batch.
(iv) Records of the daily 365-day
rolling summations of emissions, or
alternative records that correlate to the
emissions (e.g., number of batches),
calculated no less frequently than
monthly.
*
*
*
*
*
13. Section 63.2535 is amended by
revising paragraph (k) to read as follows:
§ 63.2535 What compliance options do I
have if part of my plant is subject to both
this subpart and another subpart?
*
*
*
*
*
(k) Compliance with 40 CFR part 60,
subpart VV, and 40 CFR part 61,
subpart V. After the compliance date
specified in § 63.2445, if you have an
affected source with equipment that is
also subject to the requirements of 40
CFR part 60, subpart VV, or 40 CFR part
61, subpart V, you may elect to apply
this subpart to all such equipment. If
you elect this method of compliance,
you must consider all total organic
compounds, minus methane and ethane,
in such equipment for purposes of
compliance with this subpart, as if they
were organic HAP. Compliance with the
provisions of this subpart, in the
manner described in this paragraph (k),
will constitute compliance with 40 VFR
part 60, subpart VV and 40 CFR part 61,
subpart V, as applicable.
*
*
*
*
*
14. Section 63.2550 is amended as
follows:
a. Removing and reserving paragraphs
(b) and (c);
b. Revising the last sentence in
paragraph (i) introductory text;
c. Revising paragraph (8) in the
definition of the term ‘‘batch process
vent’’ in paragraph (i);
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d. Adding new paragraphs (6) and (7)
to the definition of the term
‘‘continuous process vent’’ in paragraph
(i);
e. Revising the definition of the term
‘‘Group 1 continuous process vent’’ in
paragraph (i);
f. Adding new paragraph (6) to the
definition of the term ‘‘miscellaneous
organic chemical manufacturing
process’’ in paragraph (i);
g. Revising the definition of the term
‘‘surge control vessel’’ in paragraph (i);
h. Revising the introductory text of
the definition of the term ‘‘wastewater’’
in paragraph (i); and
i. Adding, in alphabetical order, new
definitions for the terms ‘‘biofilter,’’
‘‘continuous operation,’’ ‘‘halogen
atoms,’’ ‘‘HAP metals,’’ and ‘‘process
condenser’’ in paragraph (i).
The additions and revisions read as
follows:
§ 63.2550
subpart?
What definitions apply to this
*
*
*
*
*
(i) * * * If a term is defined in § 63.2,
§ 63.101, § 63.111, § 63.981, § 63.1061,
§ 63.1251, or § 65.2 and in this
paragraph (i), the definition in this
paragraph (i) applies for the purposes of
this subpart.
*
*
*
*
*
Batch process vent * * *
(8) Emission streams from emission
episodes that are undiluted and
uncontrolled containing less than 50
ppmv HAP are not part of any batch
process vent. A vent from a unit
operation, or a vent from multiple unit
operations that are manifolded together,
from which total uncontrolled HAP
emissions are less than 200 lb/yr is not
a batch process vent; emissions for all
emission episodes associated with the
unit operation(s) must be included in
the determination of the total mass
emitted. The HAP concentration or mass
emission rate may be determined using
any of the following: Process knowledge
that no HAP are present in the emission
stream; an engineering assessment as
discussed in § 63.1257(d)(2)(ii), except
that you do not need to demonstrate that
the equations in § 63.1257(d)(2)(i) do
not apply, and the precompliance
reporting requirements specified in
§ 63.1257(d)(2)(ii)(E) do not apply for
the purposes of this demonstration;
equations specified in § 63.1257(d)(2)(i),
as applicable; test data using Method 18
of 40 CFR part 60, appendix A; or any
other test method that has been
validated according to the procedures in
Method 301 of appendix A of this part.
*
*
*
*
*
Biofilter means an enclosed control
system such as a tank or series of tanks
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with a fixed roof that contact emissions
with a solid media (such as bark) and
use microbiological activity to transform
organic pollutants in a process vent
stream to innocuous compounds such as
carbon dioxide, water, and inorganic
salts. Wastewater treatment processes
such as aeration lagoons or activated
sludge systems are not considered to be
biofilters.
*
*
*
*
*
Continuous operation means any
operation that is not a batch operation.
*
*
*
*
*
Continuous process vent * * *
(6) The references to an ‘‘air oxidation
reactor, distillation unit, or reactor’’ in
§ 63.107 mean any continuous operation
for the purposes of this subpart.
(7) If a gas stream that originates as a
continuous flow from a continuous
operation is combined with gas streams
from other process operations, but not
items in § 63.107(h), the determination
of whether the gas stream is a
continuous process vent must be made
at a point prior to the combination of
the gas streams. The phrase ‘‘point of
discharge to the atmosphere (or the
point of entry to a control device, if
any)’’ in § 63.107(c), (d), and (f) means
‘‘a point prior to the combination of the
gas streams’’ when such gas streams are
combined.
*
*
*
*
*
Group 1 continuous process vent
means a continuous process vent for
which the flow rate is greater than or
equal to 0.005 standard cubic meter per
minute, and the total resource
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effectiveness index value, calculated
according to § 63.2455(b), is less than or
equal to 1.9 at an existing source and
less than or equal to 5.0 at a new source.
*
*
*
*
*
Halogen atoms mean chlorine and
fluorine.
*
*
*
*
*
HAP metals means the metal portion
of antimony compounds, arsenic
compounds, beryllium compounds,
cadmium compounds, chromium
compounds, cobalt compounds, lead
compounds, manganese compounds,
mercury compounds, nickel
compounds, and selenium compounds.
*
*
*
*
*
Miscellaneous organic chemical
manufacturing process * * *
(6) The end of a process that produces
a solid material is either up to and
including the dryer or, for a polymer
production process without a dryer, up
to and including the extruder or die
plate, except in two cases. If the dryer,
extruder, or die plate is followed by an
operation that is designed and operated
to remove HAP solvent or residual HAP
monomer from the solid, then the
solvent removal operation is the last
step in the process. If the dried solid is
diluted or mixed with a HAP-based
solvent, then the solvent removal
operation is the last step in the process.
*
*
*
*
*
Process condenser means a condenser
whose primary purpose is to recover
material as an integral part of an MCPU.
A primary condenser or condensers in
series are considered to be integral to
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73119
the MCPU if they are capable of and
normally used for the purpose of
recovering chemicals for fuel value (i.e.,
net positive heating value) use, reuse or
for sale for fuel value use, or reuse. All
condensers recovering condensate from
an MCPU at or above the boiling point
or all condensers in line prior to a
vacuum source are considered process
condensers.
*
*
*
*
*
Surge control vessel means feed
drums, recycle drums, and intermediate
vessels as part of any continuous
operation. Surge control vessels are
used within an MCPU when in-process
storage, mixing, or management of
flowrates or volumes is needed to
introduce material into continuous
operations.
*
*
*
*
*
Wastewater means water that is
discarded from an MCPU through a POD
and that contains either: an annual
average concentration of compounds in
Tables 8 and 9 to this subpart of at least
5 ppmw and has an annual average
flowrate of 0.02 liters per minute or
greater; or an annual average
concentration of compounds in Tables 8
and 9 to this subpart of at least 10,000
ppmw at any flowrate. Wastewater
means process wastewater or
maintenance wastewater. The following
are not considered wastewater for the
purposes of this subpart: * * *
*
*
*
*
*
15. Table 2 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
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TABLE 2 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS AND WORK PRACTICE STANDARDS FOR BATCH PROCESS
VENTS
For each . . .
Then you must . . .
And you must . . .
1. Process with Group 1
batch process vents.
a. Reduce collective uncontrolled organic HAP emissions from the sum of all batch process vents within
the process by ≥98 percent by weight by venting
emissions from a sufficient number of the vents
through a closed-vent system to any combination of
control devices. (except a flare); or
b. Reduce collective uncontrolled organic HAP emissions from the sum of all batch process vents within
the process by ≥95 percent by weight by venting
emissions from a sufficient number of the vents
through a closed-vent system to any combination of
recovery devices or a biofilter, except you may elect
to comply with the requirements of subpart WW of
this part for any process tank; or.
c. Reduce uncontrolled organic HAP emissions from
one or more batch process vents within the process
by venting through a closed-vent system to a flare or
by venting through a closed-vent to any combination
of control devices (excluding a flare) that reduce organic HAP to an outlet concentration ≤20 ppmv as
TOC or total organic HAP.
Not applicable.
*
*
*
*
Not applicable.
For all other batch process vents within the process,
reduce collective organic HAP emissions as specified
in item 1.a and/or item 1.b of this table.
*
*
*
16. Table 3 to subpart FFFF of part 63
is revised to read as follows:
TABLE 3 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR HYDROGEN HALIDE AND HALOGEN HAP EMISSIONS OR
HAP METALS EMISSIONS FROM PROCESS VENTS
For each . . .
You must . . .
1. Process with uncontrolled hydrogen halide and halogen HAP emissions from process vents ≥1,000 lb/yr.
a. Reduce collective hydrogen halide and halogen HAP with emissions
by ≥99 percent by weight or to an outlet concentration ≤20 ppmv by
venting through a closed-vent system to any combination of control
devices, or
b. Reduce the halogen atom mass emission rate to ≤0.45 halogen
HAP kg/hr by venting through a closed-vent system to a halogen reduction device.
Reduce overall emissions of HAP metals by ≥97 percent by at a new
weight.
2. Process at a new source with uncontrolled emissions from process
vents ≥150 lb/yr of HAP metals.
17. Table 4 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
TABLE 4 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR STORAGE TANKS
For each . . .
For which . . .
Then you must . . .
1. Group 1 storage tank .......
a. The maximum true vapor pressure of total HAP at
the storage temperature of ≥76.6 kilopascals.
i. Reduce total HAP emissions by ≥95 percent by
weight or to ≤20 ppmv of TOC or organic HAP and
≤20 ppmv of hydrogen halide and halogen HAP by
venting emissions through a closed vent system to
any combination of control devices (excluding a
flare); or
ii. Reduce total organic HAP emissions by venting
emissions through a closed vent system to a flare; or
iii. Reduce total HAP emissions by venting emissions to
a fuel gas system or process in accordance with
§ 63.984 and the requirements referenced therein.
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TABLE 4 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR STORAGE TANKS—Continued
For each . . .
For which . . .
b. The maximum true vapor pressure of total HAP at
the storage temperature is <76.6 kilopascals.
*
Then you must . . .
i. Comply with the requirements of subpart WW of this
part, except as specified in § 63.2470; or
ii. Reduce total HAP emissions by ≥95 percent at the
storage by weight or to ≤20 ppmv of TOC or organic
HAP and ≤20 ppmv of hydrogen halide and halogen
HAP by venting emissions through a closed vent system to any combination of control devices (excluding
a flare); or
iii. Reduce total organic HAP emissions by venting
emissions through a closed vent system to a flare; or
iv. Reduce total HAP emissions by venting emissions
to a fuel gas system or process in accordance with
§ 63.984 and the requirements referenced therein.
*
*
*
*
*
*
18. Table 5 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
TABLE 5 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS AND WORK PRACTICE STANDARDS FOR TRANSFER RACKS
For each . . .
You must . . .
1. Group 1 transfer rack .....................................
a. Reduce emissions of total organic HAP by ≥98 percent by weight or to an outlet concentration ≤20 ppmv as organic HAP or TOC by venting emissions through a closed-vent system
to any combination of control devices (except a flare); or
b. Reduce emissions of total organic HAP by venting emissions through a closed-vent system
to a flare; or
c. Reduce emissions of total organic HAP by venting emissions to a fuel gas system or process in accordance with § 63.984 and the requirements referenced therein; or
d. Use a vapor balancing system designed and operated to collect organic HAP vapors displaced from tank trucks and railcars during loading and route the collected HAP vapors to
the storage tank from which the liquid being loaded originated or to another storage tank
connected by a common header.
*
*
*
*
*
*
*
19. Table 6 to subpart FFFF of part 63
is revised to read as follows:
TABLE 6 TO SUBPART FFFF OF PART 63.—REQUIREMENTS FOR EQUIPMENT LEAKS
For all . . .
You must . . .
1. Equipment that is in organic HAP service .....
a. Comply with the requirements of subpart UU of this part 63 and the requirements referenced therein, except as specified in § 63.2480(b), or
b. Comply with the requirements of 40 CFR part 65, subpart F and the requirements referenced therein, except as specified in § 63.2480(c).
20. Table 12 to subpart FFFF of part
63 is amended as follows:
a. Removing the entries for
§§ 63.8(c)(4)(i)–(ii) and 63.10(e)(1)–(2);
b. Adding new entries for
§§ 63.8(c)(4)(i), 63.8(c)(4)(ii), 63.10(e)(1),
63.10(e)(2)(i), and 63.10(e)(2)(ii); and
c. Revising the entries for
§§ 63.8(c)(4), 63.8(c)(6), 63.8(c)(7)–(8),
63.8(d), 63.8(e), 63.9(g), 63.10(b)(2)(xiii),
and 63.10(c)(1)–(6), (9)–(15).
TABLE 12 TO SUBPART FFFF OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART FFFF
Citation
Subject
Explanation
§ 63.8(c)(4) ...........................
CMS Requirements .........................................................
§ 63.8(c)(4)(i) ........................
§ 63.8(c)(4)(ii) .......................
COMS Measurement and Recording Frequency ...........
CEMS Measurement and Recording Frequency ............
Only for CEMS. Requirements for CPMS are specified
in referenced subparts G and SS of part 63. Requirements for COMS do not apply because subpart FFFF
does not require COMS.
No; subpart FFFF does not require COMS.
Yes.
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TABLE 12 TO SUBPART FFFF OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART FFFF—Continued
Citation
Subject
Explanation
*
*
*
*
§ 63.8(c)(6) ........................... CMS Requirements .........................................................
§ 63.8(c)(7)–(8) .....................
CMS Requirements .........................................................
§ 63.8(d) ...............................
§ 63.8(e) ...............................
CMS Quality Control .......................................................
CMS Performance Evaluation .........................................
*
*
*
Only for CEMS; requirements for CPMS are specified
in referenced subparts G and SS of this part 63. Requirements for COMS do not apply because subpart
FFFF does not require COMS.
Only for CEMS. Requirements for CPMS are specified
in referenced subparts G and SS of part 63. Requirements for COMS do not apply because subpart FFFF
does not require COMS.
Only for CEMS.
Only for CEMS. Section 63.8(e)(5)(ii) does not apply
because subpart FFFF does not require COMS.
*
*
*
*
§ 63.9(g) ............................... Additional Notifications When Using CMS ......................
*
*
*
Only for CEMS. Section 63.9(g)(2) does not apply because subpart FFFF does not require COMS.
*
*
*
*
§ 63.10(b)(2)(xiii) .................. Records ...........................................................................
*
Only for CEMS.
*
*
*
*
§ 63.10(c)(1)–(6), (9)–(15) .... Records ...........................................................................
*
*
*
Only for CEMS. Recordkeeping requirements for CPMS
are specified in referenced subparts G and SS of this
part 63.
*
*
*
*
§ 63.10(e)(1) ......................... Additional CEMS Reports ...............................................
§ 63.10(e)(2)(i) ...................... Additional CMS Reports ..................................................
§ 63.10(e)(2)(ii) ..................... Additional COMS Reports ...............................................
*
*
*
Yes.
Only for CEMS.
No. Subpart FFFF does not require COMS.
*
*
*
*
*
*
*
[FR Doc. 05–23666 Filed 12–7–05; 8:45 am]
BILLING CODE 6560–50–P
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*
*
Agencies
[Federal Register Volume 70, Number 235 (Thursday, December 8, 2005)]
[Proposed Rules]
[Pages 73098-73122]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-23666]
[[Page 73097]]
-----------------------------------------------------------------------
Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants: Miscellaneous
Organic Chemical Manufacturing; Proposed Rule
Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 /
Proposed Rules
[[Page 73098]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-OAR-2003-0121; FRL-8005-2]
RIN 2060-AM43
National Emission Standards for Hazardous Air Pollutants:
Miscellaneous Organic Chemical Manufacturing
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule; amendments.
-----------------------------------------------------------------------
SUMMARY: On November 10, 2003, EPA promulgated national emission
standards for hazardous air pollutants (NESHAP) for miscellaneous
organic chemical manufacturing. Several petitions for judicial review
of the final rule were filed in the U.S. Court of Appeals for the
District of Columbia Circuit. Petitioners expressed concern with
various requirements in the final rule, including applicability of
specific operations and processes, the leak detection and repair
requirements for connectors, criteria to define affected wastewater
streams requiring control, control requirements for wastewater streams
that contain only soluble HAP (SHAP), the definition of process
condensers, and recordkeeping requirements for Group 2 batch process
vents. In this action, EPA proposes amendments to the final rule to
address these issues and to correct inconsistencies that have been
discovered during the review process.
DATES: Comments. Comments must be received on or before January 24,
2006.
Public Hearing. If anyone contacts EPA requesting to speak at a
public hearing by December 19, 2005, a public hearing will be held on
December 23, 2005.
ADDRESSES: Submit your comments, identified by Docket ID No. EPA OAR-
2003-0121, by one of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the on-line instructions for submitting comments.
Agency Web site: https://www.epa.gov/edocket. EDOCKET,
EPA's electronic public docket and comment system, will be replaced by
an enhanced Federal-wide electronic docket management and comment
system located at www.regulations.gov. When this occurs, you will be
redirected to that site to access the docket and submit comments.
Follow the on-line instructions.
E-mail: a-and-r-docket@epa.gov.
Fax: (202) 566-1741.
Mail: Air and Radiation Docket and Information Center,
EPA, Mailcode: 6102T, 1200 Pennsylvania Ave., NW., Washington, DC
20460. Please include a duplicate copy, if possible.
Hand Delivery: Air and Radiation Docket, EPA, Room B-102,
1301 Constitution Avenue, NW., Washington, DC 20460. Such deliveries
are only accepted during the Docket's normal hours of operation, and
special arrangements should be made for deliveries of boxed
information. We request that a separate copy of each public comment
also be sent to the contact person listed below (see FOR FURTHER
INFORMATION CONTACT).
Instructions: Direct your comments to Docket ID No. EPA-OAR-2003-
0121. The EPA's policy is that all comments received will be included
in the public docket without change and may be made available online at
https://www.regulations.gov including any personal information provided,
unless the comment includes information claimed to be Confidential
Business Information (CBI) or other information whose disclosure is
restricted by statute. Do not submit information that you consider to
be CBI or otherwise protected through www.regulations.gov or e-mail.
The www.regulations.gov Web site is an ``anonymous access'' system,
which means EPA will not know your identity or contact information
unless you provide it in the body of your comment. If you send an e-
mail comment directly to EPA without going through www.regulations.gov,
your e-mail address will be automatically captured and included as part
of the comment that is placed in the public docket and made available
on the Internet. If you submit an electronic comment, EPA recommends
that you include your name and other contact information in the body of
your comment with a disk or CD-ROM you submit. If EPA cannot read your
comment due to technical difficulties and cannot contact you for
clarification, EPA may not be able to consider your comment. Electronic
files should avoid the use of special characters, any form of
encryption, and be free of any defects or viruses.
Docket: All documents in the docket are listed in the
www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, will be publicly available only in hard copy.
Publicly available docket materials are available either electronically
in www.regulations.gov or in hard copy at the Air and Radiation Docket,
EPA/DC, EPA West, Room B102, 1301 Constitution Ave., NW., Washington,
DC. The Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal holidays. The telephone number for the
Public Reading Room is (202) 566-1744, and the telephone number for the
Air and Radiation Docket is (202) 566-1742.
Public Hearing. If a public hearing is held, it will be held at 10
a.m. at EPA's Environmental Research Center Auditorium, Research
Triangle Park, North Carolina or at an alternate site nearby.
FOR FURTHER INFORMATION CONTACT: Mr. Randy McDonald, Organic Chemicals
Group (C504-04), Emission Standards Division, U.S. EPA, Research
Triangle Park, NC 27711; telephone number: (919) 541-5402; fax number:
(919) 541-3470; e-mail address: mcdonald.randy@epa.gov.
SUPPLEMENTARY INFORMATION: Regulated Entities. Categories and entities
potentially regulated by this action include:
------------------------------------------------------------------------
Examples of regulated
Category NAICS * entities
------------------------------------------------------------------------
Industry............... 3251, 3252, 3253, 3254, Producers of specialty
3255, 3256, and 3259, organic chemicals,
with several explosives, certain
exceptions. polymers and resins,
and certain pesticide
intermediates.
------------------------------------------------------------------------
* North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility is regulated by this action,
you should examine the applicability criteria in 40 CFR 63.2435. If you
have any questions regarding the applicability of this action to a
particular entity, consult the person listed in the preceding FOR
FURTHER INFORMATION CONTACT section.
[[Page 73099]]
Submitting CBI. Do not submit this information to EPA through
www.regulations.gov or e-mail. Clearly mark the part or all of the
information that you claim to be CBI. For CBI information on a disk or
CD ROM that you mail to EPA, mark the outside of the disk or CD ROM as
CBI and then identify electronically within the disk or CD ROM the
specific information that is claimed as CBI. In addition to one
complete version of the comment that includes information claimed as
CBI, a copy of the comment that does not contain the information
claimed as CBI must be submitted for inclusion in the public docket.
Information so marked will not be disclosed except in accordance with
procedures set forth in 40 CFR part 2.
Public Hearing. Persons interested in presenting oral testimony or
inquiring as to whether a hearing is to be held should contact Randy
McDonald, Organic Chemicals Group, Emission Standards Division (Mail
Code C504-04), U.S. EPA, Research Triangle Park, North Carolina, 27711,
telephone number (919) 541-5402, electronic mail address
mcdonald.randy@epa.gov, at least two days in advance of the potential
date of the public hearing. Persons interested in attending the public
hearing also must call Mr. Randy McDonald to verify the time, date, and
location of the hearing. A public hearing will provide interested
parties the opportunity to present data, views, or arguments concerning
the proposed amendments.
World Wide Web (WWW). In addition to being available in the docket,
an electronic copy of the proposed rule is also available on the WWW
through the Technology Transfer Network Web site (TTN Web). Following
signature, a copy of the proposed rule will be posted on the TTN's
policy and guidance page for newly proposed or promulgated rules at
https://www.epa.gov/ttn/oarpg. The TTN provides information and
technology exchange in various areas of air pollution control.
Organization of This Document. The information presented in this
preamble is organized as follows:
I. Why are we proposing amendments to subpart FFFF?
II. How are we proposing to amend the compliance dates?
A. Existing Sources
B. Process Changes Resulting in New Compliance Requirements
III. How are we proposing to amend the applicability requirements?
A. Compounding and Finishing Operations in Polymer Processes
B. Carbon Monoxide Production
C. Boundary of a Miscellaneous Organic Chemical Manufacturing
Process Unit That Produces a Solid Product
D. Applicability of the MON to Coke By-Product Plants
IV. How are we proposing to amend the requirements for process
vents?
A. Process Condensers
B. Requirements for HAP Metal Compounds
C. Compliance Requirements for Process Tanks
D. Provisions for Switching Batch Process Vents from Group 2 to
Group 1
E. Definition of Batch Process Vent
F. Definitions of Continuous Process Vent and Related Terms
G. Definition of Group 1 Continuous Process Vent
H. Requirements for Biofilter Control Devices
I. Emission Limit for Hydrogen Halide and Halogen HAP from
Process Vents
V. How are we proposing to amend the requirements for wastewater
systems?
A. Definitions of Wastewater and Group 1 Wastewater
B. Management Requirements for Wastewater That is Group 1 for
Soluble HAP
C. Discarding Materials to Water or Wastewater
D. Compliance Requirements
E. Definition of Wastewater
VI. How are we proposing to amend the requirements for equipment
leaks?
VII. How are we proposing to amend the recordkeeping and reporting
requirements?
A. Processes with Uncontrolled Emissions Below the Thresholds
for Control
B. Standard and Nonstandard Batches
C. Operating Logs
D. Reporting Requirements for Emission Points that Change from
Group 2 to Group 1
VIII. How are we proposing to change requirements that apply when
requirements in subpart FFFF and another rule apply to the same
equipment?
IX. What miscellaneous technical corrections are we proposing?
X. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination with
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health and Safety Risks
H. Executive Order 13211: Actions That Significantly Affect
Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
I. Why are we proposing amendments to subpart FFFF?
On November 10, 2003, we promulgated NESHAP for miscellaneous
organic chemical (MON) manufacturing as subpart FFFF of 40 CFR part 63.
Petitions for review of the MON were filed in the U.S. Court of Appeals
for the District of Columbia Circuit by American Chemistry Council,
Eastman Chemical Company, Clariant LSM (America), Inc., Rohm and Haas
Company, General Electric Company, Coke Oven Environmental Task Force
(``COETF'') and Lyondell Chemical Company (collectively
``Petitioners'').\1\ These matters were consolidated into American
Chemical Council, et al. v. EPA, No. 04-1004, 04-1005, 04-1008, 04-
1009, 04-1010, 04-1012, 04-1013 (D.C. Cir.). Issues raised by the
petitioners included applicability of the final rule; leak detection
and repair requirements for connectors; definitions of process
condenser, continuous process vent, and Group 1 wastewater; treatment
requirements for wastewater that is Group 1 only for SHAP;
recordkeeping for Group 2 batch process vents; and notification
requirements for Group 2 emission points that become Group 1 emission
points. In early October 2005, the parties signed a settlement
agreement. Pursuant to section 113(g) of the Clean Air Act (CAA),
notice of the settlement was published in the Federal Register on
October 26, 2005 (70 FR 61814).
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\1\ The Fertilizer Institute and Arteva Specialties S.' ar.l
also filed petitions for review but voluntarily withdrew their
petitions.
---------------------------------------------------------------------------
Today's proposed amendments address the issues raised by
Petitioners and include corrections and clarifications to ensure that
the final rule is implemented as intended. Today's proposed amendments
also provide some new compliance options, as well as new provisions
that would reduce the burden associated with demonstrating compliance.
For example, the use of biofilters is proposed as an option for
complying with the 95 percent reduction emission limit for batch
process vents, a new compliance option is proposed for wastewater that
would allow certain waste management units in a biotreatment system to
be uncovered if the wastewater being treated is Group 1 only for
soluble HAP, and a new regulatory alternative for equipment leaks would
simplify applicability by applying the same requirements to all MON
processes and reduce the leak detection burden for connectors. We are
also proposing revised recordkeeping requirements in 40 CFR 63.2525(e)
for Group 2 batch process vents that would eliminate recordkeeping in
certain situations and reduce the recordkeeping burden if non-reactive
HAP usage is less
[[Page 73100]]
than 10,000 pounds per year (lb/yr) or if emissions are less than 1,000
lb/yr, and we are proposing to eliminate the requirement to include
results of engineering assessments that determine emissions from batch
operations that have hazardous air pollutant (HAP) concentrations less
than 50 parts per million by volume (ppmv) in your precompliance
report.
II. How are we proposing to amend the compliance dates?
A. Existing Sources
The Miscellaneous Organic Chemical Manufacturing NESHAP promulgated
on November 10, 2003, specifies that existing source must be in
compliance with the NESHAP no later than November 10, 2006.
Precompliance reports must be filed by May 10, 2006. We are proposing a
new compliance date of May 10, 2008, because the proposed amendments
are sufficiently far reaching and complex that an amended rule would
effectively be a new rule warranting a new compliance date and because
we do not anticipate finalizing the proposed amendments with sufficient
time for parties to comply with the amended rule, which set forth
provisions inconsistent with existing provisions.
Section 112(a)(3) of the CAA provides that existing sources are to
be in compliance with applicable emission standards ``as expeditiously
as practicable, but in no event later than 3 years after the effective
date of such standard.'' The November 10, 2003, Miscellaneous Organic
Chemical Manufacturing NESHAP specify a compliance date 3 years from
the issuance of that rule. Section 112(d)(6) of the CAA provides
authority for the Administrator to revise the emission standards issued
under CAA section 112 ``no less often than every 8 years.'' We believe
the authority to revise the standards inherently includes the authority
to set new compliance dates for revised rules. Congress provided us
discretion to set a compliance date for existing sources of up to 3
years in order to provide time for retrofitting of controls where
necessary. Thus, due to the extensive nature of the proposed
amendments, we are proposing a new compliance date.
We believe that 18 months from the otherwise applicable compliance
date will be sufficient for all sources to come into compliance with
the proposed amendments. However, should any source be unable to meet
that compliance date because of the need to install controls that
cannot be installed by that date, each source may request an extension
of up to 1 year in accordance with 40 CFR 63.6(i)(4) and (6).
B. Process Changes Resulting in New Compliance Requirements
We are proposing to add language to 40 CFR 63.2445 to clarify when
compliance is required after making any of the following types of
process changes after the compliance date: Changing the status of any
emission point from Group 2 to Group 1, increasing uncontrolled
hydrogen halide and halogen emissions from all process vents within a
process above 1,000 lb/yr, increasing uncontrolled HAP metals emissions
from all process vents within a process at a new source above 150 lb/yr
(see discussion later in this preamble regarding the change from PM HAP
to HAP metals), or changing the status of a control device from small
to large. A large control device is a control device that has an inlet
HAP load equal to or greater than 10 tons per year (tpy), and a small
control device has an inlet HAP load less than 10 tpy.
After making any of the noted process changes, information
presented in the notification of compliance status report demonstrating
initial compliance must be updated according to 40 CFR
63.2520(e)(10)(i). If the situations after any of the changes described
above had existed on the initial compliance date, a performance test
(or design evaluation in some cases) would have been required to
demonstrate initial compliance. Thus, a performance test or design
evaluation is also required to satisfy the requirements of 40 CFR
63.2520(e)(10)(i) after one of the noted process changes, and the
results must be included in the compliance report for the period during
which the change occurred. Compliance reports are due 2 months after
the end of a reporting period. This means a facility would have between
approximately 60 and 240 days, depending on when the change occurred
during the reporting period, to complete the performance test or design
evaluation and include it in the applicable report. We consider 60 days
to be insufficient, particularly for a performance test. Work on a
design evaluation could begin before the change occurs, but a
performance test cannot be conducted until the equipment is operating.
We also consider the potential variability in timing among sources to
be unreasonable. Therefore, we are proposing language in 40 CFR 63.2445
to specify that performance tests and design evaluations must be
conducted within 150 days after making one of the types of process
changes listed above. This timeframe is also consistent with the amount
of time allowed to complete these activities after the initial
compliance date and include the results in the notification of
compliance status report.
Sections 63.2445(b) and (c) of the promulgated rule require
compliance with all applicable requirements no later than the
compliance date. If you make a process change after the compliance
date, this requirement means you must comply with all applicable
requirements for the changed situation beginning on the date the change
occurs. To clarify this requirement for the types of process changes
described above, we are proposing language in 40 CFR 63.2445 to
explicitly state that Group 1 requirements (e.g., emission limits in
table 2 to subpart FFFF for batch process vents) apply beginning on the
date of a change from Group 2 to Group 1, that applicable emission
limits in table 3 to subpart FFFF apply beginning on the date HAP
metals or hydrogen halide and halogen HAP emissions are increased above
applicable thresholds, and monitoring and recordkeeping requirements
for large control devices apply beginning on the date a control device
changes status from small to large.
III. How are we proposing to amend the applicability requirements?
We are proposing several changes to the applicability requirements,
particularly to clarify and add exceptions in order to make the
regulation consistent with our intent and the data underlying the
standards. Another change involves the boundary of a miscellaneous
organic chemical manufacturing process unit (MCPU) that produces a
solid product.
A. Compounding and Finishing Operations in Polymer Processes
We are proposing to revise 40 CFR 63.2435(c)(4) to clarify the
types of polymer finishing operations that are exempted from subpart
FFFF. Section 63.2435(c)(4) currently exempts only fabricating
operations (such as spinning a polymer to its end use). Another
finishing operation (compounding of purchased resins) is exempted by
the exemption in 40 CFR 63.2435(c)(5) for production activities
described using the 1997 version of NAICS code 325991. These exemptions
for finishing operations were included in the final rule due to the
minimal potential for emissions from such operations. After reviewing
this issue, we have determined that additional finishing operations can
be exempted for the same reason. Thus, the proposed
[[Page 73101]]
amendments to 40 CFR 63.2435(c)(4) would expand the exemption for
finishing operations to cover activities that can be classified as
fabricating, compounding, drawing, or extrusion operations, provided
they do not meet certain specified conditions. For example, the
exemption would not apply where residual monomer remains with some
polymers and an intended purpose of the finishing operation is to
remove the residual monomer. A finishing operation also would not be
exempt if it involves processing with HAP solvent (e.g., if a solid
polymer product is dissolved in a HAP solvent prior to the finishing
operation). These changes would make the exemptions consistent with the
exemptions in previous rules for polymer production processes such as
40 CFR part 63, subpart JJJ.
As noted above, spinning a polymer into its end use is given as an
example of ``fabricating operations'' in the existing rule. To further
exemplify the meaning of this term, the proposed amendments provide
compressing a solid polymer into its end use as another example.
The proposed amendments would exempt all compounding operations
with a previously produced solid polymer, not just compounding of
purchased resins as currently provided for in 40 CFR 63.2435(c)(5). The
compounding operation is the same whether it is done with purchased
resins or at the facility that produced the resins. Thus, there is no
reason to limit the exemption to compounding of purchased resins. To
clarify what we mean by ``compounding operations,'' the proposed
amendments describe them as ``blending, melting, and resolidification
of a solid polymer * * * for the purpose of incorporating additives,
colorants, or stabilizers.''
The proposed amendments include a new exemption for extrusion and
drawing operations. These finishing operations are described in the
proposed amendments as operations that ``convert[] an already produced
solid polymer into a different shape by melting or mixing the polymer
and then forcing it or pulling it through an orifice to create an
extruded product.'' Note that this means some extrusion and drawing
operations are not exempt (in addition to those operations that are
intended to remove residual HAP monomer or involve processing with a
HAP solvent). Specifically, extrusion and drawing operations integral
to production of the solid polymer are part of a MCPU and are not
exempt.
B. Carbon Monoxide Production
While carbon monoxide (CO) is an inorganic compound,\2\ petitioners
argued that the final rule was ambiguous whether CO production was
covered by the MON since it is included under NAICS category 325120,
and the MON has no exemption for CO production. While we did not intend
to cover CO production under the MON, it is not a HAP and thus not
subject to regulation under CAA section 112, we are proposing to
clarify the MON by adding a new 40 CFR 63.2435(c)(7) to specifically
exempt CO production processes.
---------------------------------------------------------------------------
\2\ Numerous government documents and technical references
identify CO as an inorganic compound. For example, the term
``volatile organic compounds'' is defined in 40 CFR 51.1000(s) as
``any compound of carbon, excluding carbon monoxide * * * which
participates in atmospheric photochemical reactions.'' The
definition goes on to list compounds that have negligible
photochemical reactivity. Since CO was explicitly excluded, and it
is clearly volatile, the definition makes it clear that CO is not
considered to be an organic compound. In addition, Hawley's
Condensed Chemical Dictionary states that CO is classified as an
inorganic chemical, and the physical properties of CO are listed in
a table of inorganic compounds in the Chemical Engineers' Handbook.
---------------------------------------------------------------------------
C. Boundary of a Miscellaneous Organic Chemical Manufacturing Process
Unit That Produces a Solid Product
A miscellaneous organic chemical manufacturing process unit is
defined in 40 CFR 63.2550(i) of the MON as ``all equipment which
collectively function to produce a product * * *'' The end of a process
is the point at which product is transferred to a storage tank or a
transfer rack because 40 CFR 63.2435(d) specifies that such equipment
is associated with a process (i.e., not part of the process), and it
may be part of the MCPU if it meets specified criteria. Both liquid and
solid products may be stored or transferred to shipping containers.
However, the definitions of ``storage tank'' and ``transfer rack''
explicitly refer to storage or transfer of organic liquids. Thus, it is
not clear if storage and transfer of solid products should be subject
to these definitions, if they are unit operations that are part of the
process, or if they are exempt from the final rule.
To eliminate this ambiguity, we are proposing to revise the
definition of ``miscellaneous organic chemical manufacturing process''
in 40 CFR 63.2550(i) to specify the endpoint of a process that produces
a solid product. If the product is dried, the end of the process would
be the dryer. For a polymer production process without a dryer, the end
of the process would be the extruder or die plate. This is consistent
with the revisions to the exemption for polymer finishing operations
discussed above. There would be two exceptions to these endpoints. One
exception is if the dryer, extruder, or die plate is followed by
blending or another operation that is designed and operated to remove
HAP solvent or residual HAP monomer from the solid product. The second
exception is if the dried solid is mixed with a HAP-based solvent. In
both cases, the HAP removal operation would be the last step in the
process.
D. Applicability of the MON to Coke By-Product Plants
One of the petitioners requested clarification as to the
applicability of the MON to coke by-product plants. On January 30,
2001, EPA deleted coke by-product plants from the list of major and
area sources of HAP required by CAA section 112(c)(1). (See 66 FR
8220.) Consequently, 40 CFR part 63 miscellaneous achievable control
technology (MACT) standards promulgated under CAA section 112(d), such
as the MON, would not apply to the deleted coke by-product plant source
category. Moreover, as EPA explained in 2001, coke by-product plants
remain subject to the pre-existing NESHAP for benzene emissions from
coke by-product recovery plants at 40 CFR part 61, subpart L. (See 66
FR at 8222.) EPA is not proposing any changes to the MON in order to
clarify this issue, as it is unnecessary to do so. Today's
clarification is wholly consistent with EPA's previous action in 2001
deleting the coke by-product plant source category.
IV. How are we proposing to amend the requirements for process vents?
A. Process Condensers
We are proposing several changes to clarify the definition of
``process condenser,'' the procedures for calculating emissions when
process condensers are used, and related recordkeeping and reporting
requirements. We are proposing changes to the definition because we
have become aware of an inconsistency between the definition of that
term as it is used in the MON and the way industry representatives
interpreted the term when they were reporting uncontrolled emissions in
response to our information request in 1997. The inconsistency stems
from a difference in the interpretation of ``integral to a process.''
Companies considered condensers to be integral to a process if
collected material was returned to the process or used for fuel value,
whereas
[[Page 73102]]
we considered condensers to be integral only if they reduced the
temperature below the bubble point or boiling point. Thus, the
companies reported uncontrolled emissions at the outlet of more
condensers than we realized, which means the current regulatory
requirements do not align with the data that were used to develop the
MACT floor. The proposed revisions would correct this misalignment by
clarifying the term process condenser as described below.
Section 63.2460(c)(1) of the current rule references the definition
of process condenser in 40 CFR 63.1251 of 40 CFR part 63, subpart GGG
(the Pharmaceuticals Production NESHAP). According to this definition,
the primary purpose of a process condenser is to recover material as an
integral part of a process. To clarify what is meant by the terms
``recover'' and ``an integral part of a process,'' we are proposing to
create a freestanding (i.e., non-cross referenced) term ``process
condenser'' in 40 CFR 63.2550(i) of subpart FFFF. This proposed
definition would specify that ``a primary condenser or condensers in
series are considered to be integral to the MCPU if they are capable of
and normally used for the purposes of recovering chemicals for fuel
value (i.e., net positive heating value), use, reuse or for sale for
fuel value, use, or reuse.'' The definition of process condenser in
subpart GGG also specified that a process condenser included a
condenser recovering condensate from a process at or above the boiling
point, and all condensers in line prior to a vacuum source. This part
of the definition is retained in the proposed definition for 40 CFR
63.2550(i).
The new language related to ``recover'' and ``integral part of a
process'' is already used in the definition of ``recovery device'' in
40 CFR part 63, subpart SS, that is referenced in 40 CFR part 63,
subpart FFFF, for continuous process vents. Thus, the proposed change
to the definition of process condenser makes it clear that the concept
of recovering chemicals with a condenser has similar meaning regardless
of whether the vent is associated with a batch unit operation or a
continuous unit operation. An important point to note is that the
proposed changes to the definition mean condensers cannot be recovery
devices for the purpose of complying with the 95 percent reduction
requirement specified in table 2 to subpart FFFF because any recovery
operation makes the condenser a process condenser. Condensers that are
not process condensers can still be control devices used alone or in
series with other control devices to comply with either the 98 percent
reduction or the outlet concentration option.
We are also proposing additional changes to 40 CFR 63.2460(b) and
(c) to clarify procedures for calculating uncontrolled emissions
associated with process condensers. We are proposing to amend
paragraphs (1) and (2) in 40 CFR 63.2460(b) to clarify that the
referenced procedures for calculating uncontrolled emissions from
heating and depressurization events for batch process vents are only
for situations where the process vessel is not equipped with a process
condenser. We are proposing to add a new paragraph in 40 CFR 63.2460(b)
to provide the appropriate procedures for calculating uncontrolled
emissions for all types of emission episodes when a process vessel is
equipped with a process condenser.
We are proposing to add regulatory text to 40 CFR 63.2460(c)
specifying that you must make the determination of whether a condenser
is a process condenser or air pollution control device as part of your
initial compliance demonstration, and you must report the results and
supporting rationale in your notification of compliance status report.
This determination is made on a process basis, which means a condenser
is either a process condenser for all gas streams from a given process,
or it is an air pollution control device for all gas streams from the
process. Furthermore, for nondedicated operations, this means a
condenser may be a process condenser for some processes and an air
pollution control device for others.
Finally, we are proposing changes to the initial compliance
demonstration for process condensers to be consistent with the changes
in the definition. Section 63.2460(c)(2)(v) references the initial
compliance demonstration procedures in 40 CFR 63.1257(d)(3)(iii)(B) for
process condensers that are not followed by an air pollution control
device or the air pollution control device is not in compliance with
the alternative standard. The procedures require you to either measure
the exhaust gas temperature and show it is less than the boiling or
bubble point of the substances in the process vessel or perform a
material balance around the vessel and condenser to show that at least
99 percent of the material vaporized while boiling is condensed. To be
consistent with the proposed definition of process condenser, we are
also proposing to revise 40 CFR 63.2460(c)(2)(v) to specify that this
demonstration is only required for process condensers that are used
with boiling operations (at least part of the time), and that the
demonstration must be performed while boiling operations are occurring.
B. Requirements for HAP Metal Compounds
Table 3 to the final rule specifies emission limits for particulate
matter (PM) HAP emissions from process vents at new sources, but the
final rule does not define ``PM HAP.'' After reexamining this
provision, we decided to propose a number of changes to table 3 and the
corresponding compliance procedures specified in 40 CFR 63.2465(d).
These proposed amendments focus the emission limit on metallic HAP
compounds and clarify compliance requirements for metallic HAP.
Our intent in setting the PM HAP emission limit in table 3 to the
final rule was to ensure the control of metallic PM HAP emissions.
Organic compounds that are emitted as solids are separately addressed
by the emission limits for organic compounds (see tables 1 and 2 of
subpart FFFF). The term PM HAP, and associated measurement and
monitoring techniques, however, does not clearly capture this intent.
Accordingly, to clarify this point, we are proposing a number of
changes. First, we are proposing to revise table 3 in the rule to
specify emission limits for ``HAP metals'' rather than ``PM HAP.'' This
does not impact the substance of the final rule as uncontrolled HAP
metals must still be reduced by 97 percent, identical to the reduction
specified for PM HAP in the final rule. Second, the term ``HAP metals''
would be defined in 40 CFR 63.2550(i) to mean the metal portion of
antimony compounds, arsenic compounds, beryllium compounds, cadmium
compounds, chromium compounds, cobalt compounds, lead compounds,
manganese compounds, nickel compounds, and selenium compounds. Third,
the emissions threshold above which control is required would be
changed from 400 lb/yr of PM HAP (i.e., compounds that contain metals)
to 150 lb/yr of HAP metals. Fourth, to determine the uncontrolled
emissions of HAP metals, we are proposing to allow the use of process
knowledge, engineering assessments, or test data. If you do not wish to
determine the uncontrolled emissions, we are proposing to allow you to
designate the HAP metals emissions as greater than 150 lb/yr. Finally,
to demonstrate initial compliance with the 97 percent reduction
requirement for the HAP metals, we are proposing to allow the use of
Method 29 of appendix A of 40
[[Page 73103]]
CFR part 60 as well as Method 5 of appendix A of 40 CFR part 60.
The proposed definition of ``HAP metals'' and the revised emissions
threshold are based on the metal portion of the compounds rather than
the total mass of the compounds that contain metals simply to clarify
that the threshold does not include non-HAP particulate matter. The
revised threshold was developed using the same process that was used to
develop the original threshold for the MACT floor. This process emitted
400 lb/yr of manganese sulfate. Since manganese sulfate is about 36
percent manganese by weight, the amount of manganese emitted was about
150 lb/yr. Method 29 of appendix A of 40 CFR part 60 allows you to
determine the quantity of each HAP metal at the inlet and outlet of the
control device(s). However, since controls for PM would also control
the HAP metals, a second option is to use Method 5 of appendix A of 40
CFR part 60 to determine the quantity of PM at the inlet and outlet of
the control device(s).
C. Compliance Requirements for Process Tanks
As defined in 40 CFR 63.2550(i), batch process vents include
process tanks. Table 2 to subpart FFFF requires reduction of HAP from
batch process vents by greater than or equal to 98 percent, or 95
percent if HAP is recovered and reused onsite. As currently written,
however, the recovery option is restricted to situations where there is
a closed-vent system and a recovery device. Such a system, however, is
not the only option for preventing loss of product. Floating roof
technology achieves 95 percent or greater reductions by preventing
evaporation. Thus, it is a pollution prevention control technology that
meets the intent of the 95 percent recovery option for batch process
vents in table 2 to subpart FFFF.
Indeed, several rules, such as the hazardous organic NESHAP (HON)
and the new source performance standards in 40 CFR part 60, subpart Kb,
specify that emissions from storage tanks must be reduced using an
internal or external floating roof or by venting the emissions through
a closed-vent system to a control device that reduces the emissions by
at least 95 percent. To allow floating roof technology to comply with
batch process tanks we are revising table 2 to subpart FFFF to
reference the requirements of subpart WW of this part for any process
tank. In addition, to make the referenced language consistent with
process vent requirements, we propose adding regulatory text in 40 CFR
63.2460(c) specifying that when subpart WW uses the term ``storage
vessel,'' it means ``process tank'' for the purposes of 40 CFR 63.2460.
D. Provisions for Switching Batch Process Vents From Group 2 to Group 1
We are proposing to add a new 40 CFR 63.2460(b)(6) to specify that
a performance test report (or design evaluation, if emissions are
controlled by a small control device) must be submitted in the next
compliance report whenever you switch from Group 2 batch process vents
to Group 1. This requirement is inherent in the existing rule because
an initial compliance demonstration is required for Group 1 vents but
not Group 2 vents. The proposed language simply makes more explicit
this requirement. Also see the discussion earlier in this preamble
regarding compliance dates for emission points that switch from Group 2
to Group 1.
We are also proposing to include language in the new 40 CFR
63.2460(b)(6) to clarify the recordkeeping and reporting requirements
associated with making a switch from Group 2 to Group 1. Section
63.2520(e)(10)(ii)(C) currently requires a 60-day advance notification
of any change in status from Group 2 to Group 1. The primary reason for
this notification is that it alerts the regulatory authority to a
situation where a performance test (or design evaluation) will be
needed. However, we realize that certain facilities have frequent
turnover in their batch production processes, and it can be difficult
to predict 60 days in advance which new processes will grow to the
point that they have Group 1 batch process vents. To minimize this
burden, we are proposing to eliminate the advance notification
requirement if records show the process has been in compliance with the
10,000 lb/yr threshold for Group 2 batch process vents for at least 365
days prior to the switch (on a rolling average). For these processes,
we believe it will be sufficient to receive notification of the switch
in the next compliance report. The existing requirement for a 60-day
advance notification of a switch would still apply if the process has
not been operated for at least one year with Group 2 batch process
vents. See discussion later in this preamble regarding the related
changes to the reporting requirements in 40 CFR 63.2520(e)(10).
E. Definition of Batch Process Vent
We are proposing minor changes to clarify the threshold levels
specified in the definition of ``batch process vent.'' Although these
changes will not change the thresholds or the intended meaning of the
definition, we are including a detailed explanation in this preamble of
how to apply the thresholds to ensure that the revised language is
interpreted as we intended. We are also proposing to make a separate
change to reduce the burden of demonstrating whether emission streams
exceed these thresholds and, thus, constitute batch process vents.
Item number 8 in the definition of batch process vent specifies two
HAP thresholds below which emission streams are not a batch process
vent. The first threshold is 50 ppmv of HAP. This threshold applies to
the emission stream from each individual emission episode (e.g., a
displacement, purge, vacuum operation, etc.). If the average HAP
concentration over the episode is less than 50 ppmv, then the emission
stream is not a batch process vent. The second threshold is 200 lb/yr
of HAP. This threshold applies to the collective emissions from a
single vent (i.e., release point); including releases below the 50 ppmv
threshold. Note that HAP concentration is not necessarily required for
determination of the single vent emission rate. If the total HAP
emissions for a vent are less than 200 lb/yr, then that vent is not a
batch process vent, and none of the emission streams that discharge
from it are subject to requirements in 40 CFR part 63, subpart FFFF.
The vent in this determination may be for a single unit operation that
has multiple emission episodes. On the other hand, if you connect the
vents from multiple unit operations to a manifold and discharge
combined emissions at one point, then the discharge point is the vent
for the purposes of this determination. Note that the HAP in emission
streams that are exempted by this determination (either because they
are individually below the 50 ppmv threshold or because the total
emissions from the vent are below the 200 lb/year threshold) do not
need to be counted towards the 10,000 lb/yr threshold in the
determination of whether batch process vents are Group 1 batch process
vents.
The following example provides a simple illustration of how to
apply these thresholds. Consider operations in a single vessel that
generate HAP emissions from three emission episodes: the first contains
HAP at >50 ppmv that amounts to 180 lb/yr when summed over all of the
batches for the process in a year, the second contains HAP at <50 ppmv
and 20 lb/yr, and the third contains <50 ppmv and 250 lb/yr. A batch
process vent exists for this vessel
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because total emissions exceed 200 lb/yr and the first emission episode
has a HAP concentration >50 ppmv. Note that only the first emission
episode meets the definition of batch process vent. In addition, only
the 180 lb/yr from the first emission episode must be added with
emissions from other batch process vents to determine if total
emissions from the process meet the 10,000 lb/yr threshold. If the
example were changed slightly to have a manifolded vent with emissions
from both this vessel and other operations within the process, your
manifolded vent would be a batch process vent (regardless of the
contribution from the other operations) because the total HAP emissions
from the original vessel alone exceed the 200 lb/yr threshold, and an
emission episode from the vessel exceeds 50 ppmv.
Other proposed changes to the definition involve the procedures for
conducting and reporting the results of an engineering assessment to
determine the HAP concentration or mass emission rate for emission
streams that will be exempt from control because it is determined that
HAP is present at a concentration less than 50 ppmv or a mass emission
rate less than 200 lb/yr. Item 8 in the current definition specifies
that you may determine the concentration or mass emission rate using an
engineering assessment as discussed in 40 CFR 63.1257(d)(2)(ii) of
subpart GGG. According to the referenced provision, you could use an
engineering assessment only if you first demonstrate that the equations
in 40 CFR 63.1257(d)(2)(i) are not applicable. You would also have to
provide the results and supporting information in your precompliance
report for this finding as well as for the engineering assessment that
you want to use.
Since promulgation, it has been brought to our attention that many
emission streams from batch operations in MON processes are likely to
have HAP emissions below the specified thresholds. As a result, this
provision is likely to impose a substantial burden on both affected
sources and regulatory agencies. We have determined that such an
expenditure of resources on documenting and approving procedures used
to estimate emissions from these minor sources imposes an unreasonable
regulatory burden relative to the additional precision potential
achieved by using the equations in 40 CFR 63.1257(d)(2)(i).
To minimize this burden, we are proposing changes to item 8 of the
definition of batch process vent and to related precompliance reporting
requirements in 40 CFR 63.2520(c)(4). One new provision in the
definition of batch process vent would specify that you do not have to
demonstrate that the equations in 40 CFR 63.1257(d)(2)(i) are not
appropriate before you may use an engineering assessment, and the
second would specify that the precompliance reporting requirements
specified in 40 CFR 63.1257(d)(2)(ii)(E) do not apply for the purposes
of demonstrating compliance with the applicable threshold. One of the
proposed changes to 40 CFR 63.2520(c)(4) would eliminate the
requirement to include data and results from an engineering assessment
in your precompliance report if you determine the HAP concentration is
less than 50 ppmv. We believe that this reporting requirement can be
eliminated without compromising the regulatory agency's ability to
determine compliance; documenting these results in your notification of
compliance status report will be sufficient. Another proposed change to
40 CFR 63.2520(c)(4) would eliminate the requirement to include the
results of an engineering assessment that is based on previous test
data in your precompliance report. Results based on test data do not
need to be approved by the regulatory agency, and we believe that
documenting these results in your notification of compliance status
report will be sufficient.
F. Definitions of Continuous Process Vent and Related Terms
In the existing rule, only air oxidation reactors, distillation
units, and reactors can have continuous process vents because the
definition of this term in 40 CFR 63.2550(i) references the criteria in
40 CFR 63.107 of the HON. We are proposing to revise this definition to
specify that it applies to any continuous unit operation for the
purposes of 40 CFR part 63, subpart FFFF. We determined that this
change is needed because the data we used to develop the MACT floor for
continuous process vents was not limited to air oxidation reactors,
distillation units, and reactors.
We also re-examined the data to determine if any distinct class of
continuous process vents, such as atmospheric dryers, would have a
different MACT floor than other classes or the combined group of all
continuous process vents. We concluded that developing separate MACT
floors would be infeasible because data were sparse and inadequate to
develop separate floors. However, the data we have indicates that
several atmospheric dryers, which are not considered continuous vents
in the current rule, have emission characteristics that are
sufficiently similar to other continuous process vents in our database
such that they should be included in the definition of continuous
process vents.
We are also proposing to add another provision to the continuous
process vent definition to provide that the determination of whether a
gas stream is a continuous process vent must be made at a point before
the combination of the gas stream with any other gas streams from
process operations. As currently written, when continuous flow gas
streams from continuous operations are combined with other gas streams,
40 CFR 63.107(b) would allow determination of whether the combined
stream is a continuous process vent. This is inconsistent with our
intent that continuous process vents and batch process vents be
separate, distinct streams. This intent is evident in the hierarchical
provisions in 40 CFR 63.2450(c) for determining applicable requirements
for combined streams. The proposed change would eliminate this
inconsistency and ensure the rule is implemented consistent with our
intent.
Surge control vessels are used in a process to transition from one
operation to another. Consistent with the current definition of
continuous process vent, the existing definition in 40 CFR part 63,
subpart FFFF describes surge control vessels as vessels that precede
continuous reactors, air oxidation reactors, and distillation units
(i.e., the only operations that have continuous process vents under the
existing rule). If the universe of continuous process vents expands as
proposed above, then a comparable change is needed in the definition of
surge control vessel. To maintain consistency, we are proposing to use
the term ``continuous operations'' in place of the reference to
reactors, air oxidation reactors, and distillation units in the
definition of surge control vessel. The term ``continuous operation''
is not defined in the existing rule. However, since the final rule
already contains a definition for the term ``batch operation,'' we are
proposing to define a continuous operation as any MON operation that is
not a batch operation.
G. Definition of Group 1 Continuous Process Vent
We are proposing to revise the definition of ``Group 1 continuous
process vent'' by adding an exemption for continuous process vents with
a flow less than 0.005 standard cubic meter per minute, which was
inadvertently excluded from the MON. This error occurred because rather
than referencing the definition in 40 CFR 63.111 of the HON, we decided
to specifically define this term in 40 CFR 63.2550(i) of subpart FFFF
because the
[[Page 73105]]
definition is short and the key element of the definition, the total
resource effectiveness (TRE) threshold, differs between the two rules.
While our intent was that other elements of the definition would be the
same as in the HON we neglected to include the flowrate threshold. The
proposed amendment corrects this oversight.
We believe this correction is appropriate in part because the HON
and other NESHAP that also use the same threshold often apply to the
same facilities that are subject to 40 CFR part 63, subpart FFFF. Thus,
making the definitions more consistent between the rules may reduce
both the burden on the affected sources and the potential for
inadvertent deviations from requirements.
H. Requirements for Biofilter Control Devices
Interest in using biofilters to control emissions is growing.
Therefore, we are proposing to specify that biofilter control devices
may be used to comply with the 95 percent reduction option (or outlet
concentration limit) for batch process vents. We are also proposing to
add a definition for biofilter in 40 CFR 63.2550(i) that is consistent
with the definition used in subpart DDDD to part 63 (Plywood and
Composite Wood Products NESHAP). Although biofilters are not recovery
devices, we are proposing to allow their use for complying with the 95
percent option because they have the ability to meet this limit and
they have few cross media impacts.
In addition to specifying that biofilters may be used to comply
with the emission limit for batch process vents, we are also proposing
initial compliance and monitoring requirements. Initial compliance
would have to be demonstrated by conducting a performance test
according to the procedures specified in 40 CFR 63.997. A design
evaluation would not be allowed because we do not have information on
the design characteristics that could be used to demonstrate proper
operation and maximum performance of biofilters. You would also have to
establish operating limits for either the biofilter bed temperature or
the outlet organic concentration based on continuous monitoring
conducted during the performance test. Extremes in temperature can slow
or halt microbial activity. Thus, monitoring temperature helps
determine the health of the microorganism population.
If you elect to measure temperature, you would be allowed to place
multiple thermocouples in representative locations throughout the
biofilter bed and determine the average from these readings before
determining 15-minute or more frequent averages. As for other types of
control devices, you would be able to develop the operating limits
based on results of a previous performance test that meets all of the
requirements in 40 CFR 63.997 and achieves the required reduction.
However, we are proposing to require that the operating limits be based
only on these measurements. Engineering assessments and manufacturer's
recommendations could not be used to supplement the test data. You
would also be required to conduct repeat performance tests within 2
years following each previous test and within 150 days after each
replacement of any portion of the biofilter bed media with a different
type of media or each replacement of more than 50 percent (by volume)
of the biofilter bed media with the same type of media.
Monitoring to demonstrate continuous compliance with the emission
limit would be required for the same parameter measured during the
performance test. The continuous parameter monitoring system (CPMS)
monitoring and recordkeeping requirements in 40 CFR 63.996 and 40 CFR
63.998 would apply to temperature monitors, and the continuous emission
monitoring system (CEMS) monitoring requirements in subpart A of 40 CFR
part 63 would apply to organic monitoring devices.
I. Emission Limit for Hydrogen Halide and Halogen HAP From Process
Vents
We are proposing to add a halogen atom mass flow rate emission
limit of 0.45 kilograms per hour (kg/hr) as an alternative to the
current emission limits that require either a 99 percent reduction or
control to an outlet concentration limit of 20 ppmv because we
inadvertently neglected to include it in the final rule. This control
option is already available for hydrogen halide and halogen HAP
emissions generated by combusting halogenated organic vent streams, and
there is no reason not to include it for hydrogen halide and halogen
HAP emissions from process vents. This control option also would make
the requirements for hydrogen halide and halogen HAP consistent with
the requirements for combusting halogenated organic vent streams. The
amendment will allow operators with halogenated Group 1 streams also
containing greater than 1,000 pounds per year halides to use the 0.45
kg/yr control option for combustion devices.
V. How are we proposing to amend the requirements for wastewater
systems?
A. Definitions of Wastewater and Group 1 Wastewater
We are proposing several changes to the criteria for Group 1
wastewater in 40 CFR 63.2485(c) to address inconsistencies identified
by industry regarding concentration thresholds for partially soluble
HAP (PSHAP compounds in table 8 to subpart FFFF) and soluble HAP (SHAP
compounds in table 9 to subpart FFFF). We are also proposing to change
the HAP threshold in one set of criteria for Group 1 wastewater at a
new source due to uncertainty regarding the performance at the source
originally identified as the best performing source.
The three sets of criteria in the final rule are as follows:
The total annual average concentration of compounds in
table 8 to this subpart is greater than 50 parts per million by weight
(ppmw), and the combined total annual average concentration of
compounds in tables 8 and 9 to this subpart is greater than or equal to
10,000 ppmw at any flowrate.
The total annual average concentration of compounds in
table 8 to this subpart is greater than 50 ppmw, the combined total
annual average concentration of compounds in tables 8 and 9 to this
subpart is greater than or equal to 1,000 ppmw, and the annual average
flowrate is greater than or equal to 1 1/min.
The total annual average concentration of compounds in
table 8 to this subpart is less than or equal to 50 ppmw, the total
annual average concentration of compounds in table 9 to this subpart is
greater than or equal to 30,000 ppmw at an existing source or greater
than or equal to 4,500 ppmw at a new source, and the total annual load
of compounds in table 9 to this subpart is greater than or equal to 1
tpy.
The originally proposed wastewater provisions (67 FR 16154; April
4, 2002) closely followed the provisions in the HON, including Group 1
applicability determinations based on the total HAP in the wastewater
streams. In response to comments on the proposed rule, we decided to
develop the Group 1 criteria listed above based on SHAP and PSHAP,
which is analogous to the approach used in the Pharmaceuticals
Production NESHAP. By carving out streams that contain only soluble HAP
but continuing to look at total HAP in all other streams, we created an
inconsistency that became apparent only after promulgation of the rule.
Specifically, a wastewater stream with less than 30,000 ppmw of SHAP
would
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not be Group 1 if no PSHAP was present, however, it would be Group 1 if
there was at least 50 ppmw of PSHAP and 10,000 ppmw of total HAP. We
are now proposing additional changes to the Group 1 criteria to more
closely match the format used in the Pharmaceuticals Production NESHAP.
We are proposing to make the lower concentration thresholds (i.e.,
1,000 ppmw and 10,000 ppmw) for PSHAP rather than total HAP, and to
make the higher concentration threshold (i.e., 30,000 ppmw) for total
HAP rather than SHAP. We are also proposing a PSHAP mass load threshold
for the streams with at least 10,000 ppmw of PSHAP because the other
two sets of criteria listed above and the Group 1 criteria in the
Pharmaceuticals Production NESHAP also have minimum mass load
thresholds. The proposed level is 200 lb/yr, which is calculated using
10,000 ppmw and an average annual flow of 0.02 1/min.
We are also proposing to amend the third set of criteria for Group
1 wastewater streams by changing the total PSHAP and SHAP threshold for
new sources from 4,500 ppmw to 30,000 ppmw. The original threshold was
based on the lowest methanol concentration in a stream that was sent to
a treatment unit that operated at a performance level equivalent to the
level required in the HON; this was determined to be the best
performing source. The stream that was determined to meet these
conditions had a concentration of 4,500 ppmw, and it was sent to an air
stripper (followed by incineration of the overhead gas stream).
However, since promulgation of the final rule, questions have been
raised about whether such a system is at least equivalent to the design
steam stripper option in the HON (i.e., the treatment part of the MACT
floor for wastewater at MON sources). Without actual test data for the
specific facility, we are unable to determine that the performance of
an air stripper system is more efficient than a design steam stripper
for a soluble HAP like methanol. Therefore, we removed the facility
with the 4,500 ppmw concentration from our new source analysis. The
best performing source in the revised analysis has a wastewater stream
with a methanol concentration of 30,000 ppmw. Therefore, we are
proposing to use this concentration as the threshold for new sources.
A few of the streams in our database would no longer be Group 1
streams under the revised criteria, and a few other streams are now
Group 1 based on a different set of criteria. The changes do not affect
the MACT floor determinations. Overall performance of the final rule
for the streams in our database may be reduced by the slight reduction
in the number in Group 1 streams. However, most of the streams that are
no longer Group 1 are at facilities that still have other Group 1
streams that will need to be controlled, and only one of the remaining
streams has a load over 200 lb/yr.
B. Management Requirements for Wastewater That Is Group 1 for Soluble
HAP
We are proposing to add an alternative compliance option in a new
40 CFR 63.2485(n) for wastewater streams that are Group 1 for soluble
HAP and receive biological treatment. Under the proposed option, you
would not be required to comply with the emission suppression
requirements (i.e., covers) for an equalization unit, neutralization
unit, or clarifier prior to the activated sludge unit, provided you
demonstrate that the treatment system achieves at least 90 percent
destruction of the total PSHAP and SHAP entering the equalization unit
(or whichever unit is first in the series of units). In addition to the
load from streams that are Group 1 for soluble HAP, this total must
include the PSHAP and SHAP in all Group 2 streams from MCPU that are
sent to the biotreatment unit. If your wastewater stream is Group 1 for
PSHAP as well as SHAP (i.e., the stream meets the criteria specified in
40 CFR 63.2485(c)(1) or (2) as well as the criteria in 40 CFR
63.2485(c)(3)), you may elect to meet the requirements specified in
table 7 to subpart FFFF for the PSHAP in the stream and then comply
with this new option for the remaining SHAP.
To demonstrate initial compliance with this alternative, use the
new equation 1 in 40 CFR 63.2485(n)(2) and comply with the following
requirements. First, use the procedures specified in 40 CFR
63