Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-200B, 747-200C, 747-200F, 747-400F, 747SR, and 747SP Series Airplanes, 52945-52947 [05-17609]
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Federal Register / Vol. 70, No. 171 / Tuesday, September 6, 2005 / Proposed Rules
the cracking in accordance with Figure 3 of
the service bulletin. If any cracking is found
during the detailed inspection of the upper
deck floor beam, and the service bulletin
specifies to contact Boeing for appropriate
action: Before further flight, repair the
cracking using a method approved in
accordance with paragraph (g) of this AD.
(2) Submit a report of the findings (both
positive and negative) of the inspections
required by paragraph (f)(1) of this AD to
Boeing Commercial Airplanes; Attention:
Manager, Airline Support; P.O. Box 3707 MC
04–ER; Seattle, Washington 98124–2207; fax
(425) 266–5562; at the applicable time
specified in paragraph (f)(2)(i) or (f)(2)(ii) of
this AD. The report must include the
inspection results, a description of any
discrepancies found, the airplane serial
number, and the number of landings and
flight hours on the airplane. Under the
provisions of the Paperwork Reduction Act of
1980 (44 U.S.C. 3501 et seq.), the Office of
Management and Budget (OMB) has
approved the information collection
requirements contained in this AD and has
assigned OMB Control Number 2120–0056.
(i) If the inspections were done after the
effective date of this AD: Submit the report
within 30 days after the inspection.
(ii) If the inspections were done prior to
the effective date of this AD: Submit the
report within 30 days after the effective date
of this AD.
Preventative Modification
(3) Before an airplane has accumulated
20,000 total flight cycles, do a preventative
modification using a method approved in
accordance with paragraph (g) of this AD.
Alternative Methods of Compliance
(AMOCs)
(g)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
Issued in Renton, Washington, on August
29, 2005.
Kalene C. Yanamura,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 05–17608 Filed 9–2–05; 8:45 am]
BILLING CODE 4910–13–P
13:21 Sep 02, 2005
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2005–22289; Directorate
Identifier 2005–NM–101–AD]
RIN 2120–AA64
Reporting Requirement
VerDate Aug<18>2005
DEPARTMENT OF TRANSPORTATION
Jkt 205001
Airworthiness Directives; Boeing
Model 747–100, 747–100B, 747–200B,
747–200C, 747–200F, 747–400F, 747SR,
and 747SP Series Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to adopt a
new airworthiness directive (AD) for
certain Boeing Model 747–100, 747–
100B, 747–200B, 747–200C, 747–200F,
747–400F, 747SR, and 747SP series
airplanes, without a stretched upper
deck or stretched upper deck
modification. This proposed AD would
require detailed and high-frequency
eddy current inspections for cracks at
the outboard ends of each affected
tension tie and of the surrounding
structure, and related investigative and
corrective actions if necessary. This
proposed AD results from a report of a
crack in the tension tie at the body
station 820 frame connection, and
cracks found on the Boeing 747SR
fatigue-test airplane in both the tension
ties and frames at the tension tie to
frame connections at body stations 800,
820, and 840. We are proposing this AD
to find and fix cracks in the tension ties,
which could lead to cracks in the skin
and body frame and result in rapid inflight depressurization of the airplane.
DATES: We must receive comments on
this proposed AD by October 21, 2005.
ADDRESSES: Use one of the following
addresses to submit comments on this
proposed AD.
• DOT Docket Web site: Go to
https://dms.dot.gov and follow the
instructions for sending your comments
electronically.
• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Docket Management Facility,
U.S. Department of Transportation, 400
Seventh Street SW., Nassif Building,
Room PL–401, Washington, DC 20590.
• Fax: (202) 493–2251.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
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52945
Contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207, for the service
information identified in this proposed
AD.
FOR FURTHER INFORMATION CONTACT: Ivan
Li, Aerospace Engineer, Airframe
Branch, ANM–120S, FAA, Seattle
Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington
98055–4056; telephone (425) 917–6437;
fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any relevant
written data, views, or arguments
regarding this proposed AD. Include the
docket number ‘‘FAA–2005–22289;
Directorate Identifier 2005–-NM–101–
AD’’ at the beginning of your comments.
We specifically invite comments on the
overall regulatory, economic,
environmental, and energy aspects of
the proposed AD. We will consider all
comments received by the closing date
and may amend the proposed AD in
light of those comments.
We will post all comments we
receive, without change, to https://
dms.dot.gov, including any personal
information you provide. We will also
post a report summarizing each
substantive verbal contact with FAA
personnel concerning this proposed AD.
Using the search function of that web
site, anyone can find and read the
comments in any of our dockets,
including the name of the individual
who sent the comment (or signed the
comment on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (65 FR
19477–78), or you may visit https://
dms.dot.gov.
Examining the Docket
You may examine the AD docket on
the Internet at https://dms.dot.gov, or in
person at the Docket Management
Facility office between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays. The Docket
Management Facility office (telephone
(800) 647–5227) is located on the plaza
level of the Nassif Building at the DOT
street address stated in the ADDRESSES
section. Comments will be available in
the AD docket shortly after the Docket
Management System receives them.
Discussion
We have received a report indicating
that, during routing maintenance on a
747–200F series airplane, one operator
found a crack in the tension tie at the
body station (STA) 820 frame
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Federal Register / Vol. 70, No. 171 / Tuesday, September 6, 2005 / Proposed Rules
connection. The crack was 0.125 inch
long and located at a fastener hole. The
manufacturer then inspected the 747SR
fatigue-test airplane and found similar
cracks in both the tension ties and
frames at the tension ties to the frame
connection. The cracks were found at
STAs 800, 820, and 840 at 40,000 total
flight cycles (20,000 operating cycles,
20,000 test cycles). Cracks in the frames
were up to 1.25 inches long, and cracks
in the tension ties were up to 0.20 inch
long. Cracks in the tension ties, if not
detected and corrected before they reach
critical crack lengths, could lead to
cracks in the skin and body frame and
result in rapid in-flight depressurization
of the airplane.
Other Relevant Rulemaking
On September 4, 1984, we issued AD
84–19–01, amendment 39–4913 (49 FR
35365, September 17, 1984) for Boeing
Model 747 series airplanes. That AD
was prompted by a report of a crack that
occurred during fatigue testing. That AD
requires repetitive close visual
inspections for cracks of the tension tie
at STA 760 for certain airplanes and at
STA 780 for certain other airplanes, and
repair if necessary. We issued that AD
to detect cracks and prevent failure of
the frame to tension tie joint structure.
The airplanes in the applicability of AD
84–19–01 would also be subject to the
requirements of this proposed AD.
On June 14, 1994, we issued AD 94–
13–06, amendment 39–8946 (59 FR
32879, June 27, 1994), for certain Boeing
Model 747 series airplanes. That AD
requires inspections to detect cracking
in certain fuselage upper deck tension
ties, and repair or modification of any
cracked tension ties. We issued that AD
to prevent failure of two or more tension
ties and the resultant rapid
decompression of the airplane. The
airplanes in the applicability of AD 94–
13–06 would also be subject to the
requirements of this proposed AD.
On March 24, 2004, we issued AD
2004–07–22, amendment 39–13566 (69
FR 18250, April 7, 2004), for all Boeing
Model 747 series airplanes. That AD
requires revising the FAA-approved
maintenance or inspection program to
include repetitive inspections for
discrepancies of various structural
significant items (SSIs); as listed in
Boeing Document No. D6–35022,
‘‘Supplemental Structural Inspection
Document (SSID),’’ Revision G, dated
December 2000 (referred to after this as
‘‘the SSID’’); and repair if necessary.
Relevant Service Information
We have reviewed Boeing Special
Attention Service Bulletin 747–53–
2502, dated April 21, 2005. The service
VerDate Aug<18>2005
13:21 Sep 02, 2005
Jkt 205001
bulletin describes procedures for doing
repetitive detailed and high-frequency
eddy current (HFEC) inspections for
cracks at the outboard ends of each
affected tension tie and of the
surrounding structure. If any cracking is
found, the service bulletin describes
procedures for related investigative and
corrective actions. These actions
include doing all applicable repairs and
doing further HFEC inspections of
certain fastener holes until the
inspection indicates that the repair has
removed all cracking. If the cracking
exceeds certain limits defined in the
service bulletin, or if the area cannot be
repaired without exceeding certain
limits, or if the discrepancy is at certain
locations defined in the service bulletin,
the corrective action is contacting
Boeing for repair instructions.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to exist or
develop on other airplanes of this same
type design. For this reason, we are
proposing this AD, which would require
accomplishing the actions specified in
the service information described
previously, except as discussed under
‘‘Difference Between the Proposed AD
and the Service Bulletin.’’
Certain actions in this proposed AD
are alternative methods of compliance
(AMOCs) for certain actions in the ADs
referenced below. All provisions of the
referenced ADs, including applicable
post-modification inspection thresholds,
remain fully applicable and must be
complied with.
• Repairs of the aft tension tie
channels in accordance with this
proposed AD would be AMOCs to the
repair requirements of paragraph A. of
AD 84–19–01, and paragraphs (a)(2) and
(b)(2) of AD 94–13–06.
• The inspection requirements of this
proposed AD would be AMOCs for the
post-modification inspection
requirements of paragraph B. of AD 84–
19–01, and paragraph (b) of AD 94–13–
06.
• The inspection requirements of this
proposed AD would be AMOCs for the
corresponding requirements of
paragraphs (c) and (d) of AD 2004–07–
22 for the inspections of SSI item F–19A
of the SSID in the area addressed by this
proposed AD.
Difference Between the Proposed AD
and the Service Bulletin
The service bulletin specifies that you
may contact the manufacturer for
instructions on how to repair certain
conditions, but this proposed AD would
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Fmt 4702
Sfmt 4702
require you to repair those conditions in
one of the following ways:
• Using a method that we approve; or
• Using data that meet the
certification basis of the airplane, and
that have been approved by an
Authorized Representative for the
Boeing Commercial Airplanes
Delegation Option Authorization
Organization whom we have authorized
to make those findings.
This difference has been coordinated
with the manufacturer.
Interim Action
We consider this proposed AD
interim action. The manufacturer is
currently developing a modification that
will address the unsafe condition
identified in this AD. Once this
modification is developed, approved,
and available, we may consider
additional rulemaking.
Costs of Compliance
There are about 458 airplanes of the
affected design in the worldwide fleet.
This proposed AD would affect about
141 airplanes of U.S. registry. The
proposed inspections would take about
8 work hours per airplane, per tension
tie location. There are between 8 and 12
tension tie locations on each airplane,
depending on the airplane’s
configuration. The average labor rate is
$65 per work hour. Based on these
figures, the estimated cost of the
proposed AD for U.S. operators is
between $586,560 and $879,840, or
between $4,160 and $6,240 per airplane,
per inspection cycle.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
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Federal Register / Vol. 70, No. 171 / Tuesday, September 6, 2005 / Proposed Rules
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this proposed AD and placed it in the
AD docket. See the ADDRESSES section
for a location to examine the regulatory
evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by adding the following new
airworthiness directive (AD):
Boeing: Docket No. FAA–2005–22289;
Directorate Identifier 2005–NM–101–AD.
Comments Due Date
(a) The FAA must receive comments on
this AD action by October 21, 2005.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 747–
100, 747–100B, 747–200B, 747–200C, 747–
200F, 747–400F, 747SR, and 747SP series
airplanes, certificated in any category;
without a stretched upper deck or stretched
upper deck modification; as identified in
Boeing Special Attention Service Bulletin
747–53–2502, dated April 21, 2005.
VerDate Aug<18>2005
13:21 Sep 02, 2005
Jkt 205001
Unsafe Condition
(d) This AD results from a report of a crack
in the tension tie at the body station 820
frame connection, and cracks found on the
Boeing 747SR fatigue-test airplane in both
the tension ties and frames at the tension tie
to frame connections at body stations 800,
820, and 840. We are issuing this AD to find
and fix cracks in the tension ties, which
could lead to cracks in the skin and body
frame and result in rapid in-flight
depressurization of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Repetitive Inspections and Corrective
Actions
(f) At the applicable time in paragraph
(f)(1) or (f)(2) of this AD: Do detailed and
high-frequency eddy current inspections for
cracks at the outboard ends of each affected
tension tie and of the surrounding structure.
If any cracking is found: Before further flight,
do all applicable corrective and related
investigative actions. Do all actions in
accordance with the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 747–53–2502, dated April
21, 2005. Where the service bulletin specifies
to contact Boeing for repair instructions:
Before further flight, repair the area using a
method approved in accordance with
paragraph (g) of this AD.
(1) For airplanes identified in the service
bulletin as Group 1, 3, and 6 airplanes: Do
the first inspections before the accumulation
of 20,000 total flight cycles, or within 1,000
flight cycles after the effective date of this
AD, whichever occurs later; and repeat the
inspections thereafter at intervals not to
exceed 4,000 flight cycles.
(2) For airplanes identified in the service
bulletin as Group 2, 4, and 5 airplanes: Do
the first inspections before the accumulation
of 17,000 total flight cycles, or within 1,000
flight cycles after the effective date of this
AD, whichever occurs later; and repeat the
inspections thereafter at intervals not to
exceed 3,000 flight cycles.
Alternative Methods of Compliance
(AMOCs)
(g)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
(3) Certain actions required by paragraph
(f) of this AD are AMOCs for certain
requirements in the ADs identified in
paragraphs (g)(1)(i), (g)(2)(ii), and (g)(3)(iii) of
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Fmt 4702
Sfmt 4702
52947
this AD. All provisions of the referenced
ADs, including applicable post-modification
inspection thresholds, remain fully
applicable and must be complied with.
(i) Repairs of the aft tension tie channels
done in accordance with this AD are AMOCs
for the repair requirements of paragraph A.
of AD 84–19–01, amendment 39–4913, and
paragraphs (a)(2) and (b)(2) of AD 94–13–06,
amendment 39–8946.
(ii) The inspection requirements of this AD
are AMOCs for the post modification
inspection requirements of paragraph B. of
AD 84–19–01, and paragraph (b) of AD 94–
13–06.
(iii) The inspection requirements of this
AD are AMOCs for the inspections of
structural significant item (SSI) F–19A of
Boeing Supplemental Structural Inspection
Document D6–35022, Revision G, dated
December 2000, as required by paragraphs (c)
and (d) of AD 2004–07–22, amendment 39–
13566.
Issued in Renton, Washington, on August
29, 2005.
Kalene C. Yanamura,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 05–17609 Filed 9–2–05; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2005–22290; Directorate
Identifier 2005–NM–129–AD]
RIN 2120–AA64
Airworthiness Directives; BAE
Systems (Operations) Limited
(Jetstream) Model 4101 Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to adopt a
new airworthiness directive (AD) for all
BAE Systems (Operations) Limited
(Jetstream) Model 4101 airplanes. This
proposed AD would require modifying
the wiring of the starter-generator
terminal block. This proposed AD
results from a report of total electrical
failure just as the airplane landed. We
are proposing this AD to prevent total
electrical failure and consequent
reduced controllability of the airplane.
DATES: We must receive comments on
this proposed AD by October 6, 2005.
ADDRESSES: Use one of the following
addresses to submit comments on this
proposed AD.
• DOT Docket Web site: Go to
E:\FR\FM\06SEP1.SGM
06SEP1
Agencies
[Federal Register Volume 70, Number 171 (Tuesday, September 6, 2005)]
[Proposed Rules]
[Pages 52945-52947]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-17609]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2005-22289; Directorate Identifier 2005-NM-101-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-
200B, 747-200C, 747-200F, 747-400F, 747SR, and 747SP Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for certain Boeing Model 747-100, 747-100B, 747-200B, 747-200C, 747-
200F, 747-400F, 747SR, and 747SP series airplanes, without a stretched
upper deck or stretched upper deck modification. This proposed AD would
require detailed and high-frequency eddy current inspections for cracks
at the outboard ends of each affected tension tie and of the
surrounding structure, and related investigative and corrective actions
if necessary. This proposed AD results from a report of a crack in the
tension tie at the body station 820 frame connection, and cracks found
on the Boeing 747SR fatigue-test airplane in both the tension ties and
frames at the tension tie to frame connections at body stations 800,
820, and 840. We are proposing this AD to find and fix cracks in the
tension ties, which could lead to cracks in the skin and body frame and
result in rapid in-flight depressurization of the airplane.
DATES: We must receive comments on this proposed AD by October 21,
2005.
ADDRESSES: Use one of the following addresses to submit comments on
this proposed AD.
DOT Docket Web site: Go to
https://dms.dot.gov and follow the instructions for sending your
comments electronically.
Government-wide rulemaking Web site: Go to https://
www.regulations.gov and follow the instructions for sending your
comments electronically.
Mail: Docket Management Facility, U.S. Department of
Transportation, 400 Seventh Street SW., Nassif Building, Room PL-401,
Washington, DC 20590.
Fax: (202) 493-2251.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street SW., Washington, DC, between 9 a.m.
and 5 p.m., Monday through Friday, except Federal holidays.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for the service information identified in this
proposed AD.
FOR FURTHER INFORMATION CONTACT: Ivan Li, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington 98055-4056; telephone (425) 917-6437;
fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any relevant written data, views, or
arguments regarding this proposed AD. Include the docket number ``FAA-
2005-22289; Directorate Identifier 2005--NM-101-AD'' at the beginning
of your comments. We specifically invite comments on the overall
regulatory, economic, environmental, and energy aspects of the proposed
AD. We will consider all comments received by the closing date and may
amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to https://
dms.dot.gov, including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of
that web site, anyone can find and read the comments in any of our
dockets, including the name of the individual who sent the comment (or
signed the comment on behalf of an association, business, labor union,
etc.). You may review DOT's complete Privacy Act Statement in the
Federal Register published on April 11, 2000 (65 FR 19477-78), or you
may visit https://dms.dot.gov.
Examining the Docket
You may examine the AD docket on the Internet at https://
dms.dot.gov, or in person at the Docket Management Facility office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The Docket Management Facility office (telephone (800) 647-
5227) is located on the plaza level of the Nassif Building at the DOT
street address stated in the ADDRESSES section. Comments will be
available in the AD docket shortly after the Docket Management System
receives them.
Discussion
We have received a report indicating that, during routing
maintenance on a 747-200F series airplane, one operator found a crack
in the tension tie at the body station (STA) 820 frame
[[Page 52946]]
connection. The crack was 0.125 inch long and located at a fastener
hole. The manufacturer then inspected the 747SR fatigue-test airplane
and found similar cracks in both the tension ties and frames at the
tension ties to the frame connection. The cracks were found at STAs
800, 820, and 840 at 40,000 total flight cycles (20,000 operating
cycles, 20,000 test cycles). Cracks in the frames were up to 1.25
inches long, and cracks in the tension ties were up to 0.20 inch long.
Cracks in the tension ties, if not detected and corrected before they
reach critical crack lengths, could lead to cracks in the skin and body
frame and result in rapid in-flight depressurization of the airplane.
Other Relevant Rulemaking
On September 4, 1984, we issued AD 84-19-01, amendment 39-4913 (49
FR 35365, September 17, 1984) for Boeing Model 747 series airplanes.
That AD was prompted by a report of a crack that occurred during
fatigue testing. That AD requires repetitive close visual inspections
for cracks of the tension tie at STA 760 for certain airplanes and at
STA 780 for certain other airplanes, and repair if necessary. We issued
that AD to detect cracks and prevent failure of the frame to tension
tie joint structure. The airplanes in the applicability of AD 84-19-01
would also be subject to the requirements of this proposed AD.
On June 14, 1994, we issued AD 94-13-06, amendment 39-8946 (59 FR
32879, June 27, 1994), for certain Boeing Model 747 series airplanes.
That AD requires inspections to detect cracking in certain fuselage
upper deck tension ties, and repair or modification of any cracked
tension ties. We issued that AD to prevent failure of two or more
tension ties and the resultant rapid decompression of the airplane. The
airplanes in the applicability of AD 94-13-06 would also be subject to
the requirements of this proposed AD.
On March 24, 2004, we issued AD 2004-07-22, amendment 39-13566 (69
FR 18250, April 7, 2004), for all Boeing Model 747 series airplanes.
That AD requires revising the FAA-approved maintenance or inspection
program to include repetitive inspections for discrepancies of various
structural significant items (SSIs); as listed in Boeing Document No.
D6-35022, ``Supplemental Structural Inspection Document (SSID),''
Revision G, dated December 2000 (referred to after this as ``the
SSID''); and repair if necessary.
Relevant Service Information
We have reviewed Boeing Special Attention Service Bulletin 747-53-
2502, dated April 21, 2005. The service bulletin describes procedures
for doing repetitive detailed and high-frequency eddy current (HFEC)
inspections for cracks at the outboard ends of each affected tension
tie and of the surrounding structure. If any cracking is found, the
service bulletin describes procedures for related investigative and
corrective actions. These actions include doing all applicable repairs
and doing further HFEC inspections of certain fastener holes until the
inspection indicates that the repair has removed all cracking. If the
cracking exceeds certain limits defined in the service bulletin, or if
the area cannot be repaired without exceeding certain limits, or if the
discrepancy is at certain locations defined in the service bulletin,
the corrective action is contacting Boeing for repair instructions.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to exist or develop on other airplanes
of this same type design. For this reason, we are proposing this AD,
which would require accomplishing the actions specified in the service
information described previously, except as discussed under
``Difference Between the Proposed AD and the Service Bulletin.''
Certain actions in this proposed AD are alternative methods of
compliance (AMOCs) for certain actions in the ADs referenced below. All
provisions of the referenced ADs, including applicable post-
modification inspection thresholds, remain fully applicable and must be
complied with.
Repairs of the aft tension tie channels in accordance with
this proposed AD would be AMOCs to the repair requirements of paragraph
A. of AD 84-19-01, and paragraphs (a)(2) and (b)(2) of AD 94-13-06.
The inspection requirements of this proposed AD would be
AMOCs for the post-modification inspection requirements of paragraph B.
of AD 84-19-01, and paragraph (b) of AD 94-13-06.
The inspection requirements of this proposed AD would be
AMOCs for the corresponding requirements of paragraphs (c) and (d) of
AD 2004-07-22 for the inspections of SSI item F-19A of the SSID in the
area addressed by this proposed AD.
Difference Between the Proposed AD and the Service Bulletin
The service bulletin specifies that you may contact the
manufacturer for instructions on how to repair certain conditions, but
this proposed AD would require you to repair those conditions in one of
the following ways:
Using a method that we approve; or
Using data that meet the certification basis of the
airplane, and that have been approved by an Authorized Representative
for the Boeing Commercial Airplanes Delegation Option Authorization
Organization whom we have authorized to make those findings.
This difference has been coordinated with the manufacturer.
Interim Action
We consider this proposed AD interim action. The manufacturer is
currently developing a modification that will address the unsafe
condition identified in this AD. Once this modification is developed,
approved, and available, we may consider additional rulemaking.
Costs of Compliance
There are about 458 airplanes of the affected design in the
worldwide fleet. This proposed AD would affect about 141 airplanes of
U.S. registry. The proposed inspections would take about 8 work hours
per airplane, per tension tie location. There are between 8 and 12
tension tie locations on each airplane, depending on the airplane's
configuration. The average labor rate is $65 per work hour. Based on
these figures, the estimated cost of the proposed AD for U.S. operators
is between $586,560 and $879,840, or between $4,160 and $6,240 per
airplane, per inspection cycle.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
[[Page 52947]]
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this proposed AD and placed it in the AD docket. See the
ADDRESSES section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
adding the following new airworthiness directive (AD):
Boeing: Docket No. FAA-2005-22289; Directorate Identifier 2005-NM-
101-AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by October
21, 2005.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 747-100, 747-100B, 747-200B,
747-200C, 747-200F, 747-400F, 747SR, and 747SP series airplanes,
certificated in any category; without a stretched upper deck or
stretched upper deck modification; as identified in Boeing Special
Attention Service Bulletin 747-53-2502, dated April 21, 2005.
Unsafe Condition
(d) This AD results from a report of a crack in the tension tie
at the body station 820 frame connection, and cracks found on the
Boeing 747SR fatigue-test airplane in both the tension ties and
frames at the tension tie to frame connections at body stations 800,
820, and 840. We are issuing this AD to find and fix cracks in the
tension ties, which could lead to cracks in the skin and body frame
and result in rapid in-flight depressurization of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Repetitive Inspections and Corrective Actions
(f) At the applicable time in paragraph (f)(1) or (f)(2) of this
AD: Do detailed and high-frequency eddy current inspections for
cracks at the outboard ends of each affected tension tie and of the
surrounding structure. If any cracking is found: Before further
flight, do all applicable corrective and related investigative
actions. Do all actions in accordance with the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 747-53-
2502, dated April 21, 2005. Where the service bulletin specifies to
contact Boeing for repair instructions: Before further flight,
repair the area using a method approved in accordance with paragraph
(g) of this AD.
(1) For airplanes identified in the service bulletin as Group 1,
3, and 6 airplanes: Do the first inspections before the accumulation
of 20,000 total flight cycles, or within 1,000 flight cycles after
the effective date of this AD, whichever occurs later; and repeat
the inspections thereafter at intervals not to exceed 4,000 flight
cycles.
(2) For airplanes identified in the service bulletin as Group 2,
4, and 5 airplanes: Do the first inspections before the accumulation
of 17,000 total flight cycles, or within 1,000 flight cycles after
the effective date of this AD, whichever occurs later; and repeat
the inspections thereafter at intervals not to exceed 3,000 flight
cycles.
Alternative Methods of Compliance (AMOCs)
(g)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
(2) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(3) Certain actions required by paragraph (f) of this AD are
AMOCs for certain requirements in the ADs identified in paragraphs
(g)(1)(i), (g)(2)(ii), and (g)(3)(iii) of this AD. All provisions of
the referenced ADs, including applicable post-modification
inspection thresholds, remain fully applicable and must be complied
with.
(i) Repairs of the aft tension tie channels done in accordance
with this AD are AMOCs for the repair requirements of paragraph A.
of AD 84-19-01, amendment 39-4913, and paragraphs (a)(2) and (b)(2)
of AD 94-13-06, amendment 39-8946.
(ii) The inspection requirements of this AD are AMOCs for the
post modification inspection requirements of paragraph B. of AD 84-
19-01, and paragraph (b) of AD 94-13-06.
(iii) The inspection requirements of this AD are AMOCs for the
inspections of structural significant item (SSI) F-19A of Boeing
Supplemental Structural Inspection Document D6-35022, Revision G,
dated December 2000, as required by paragraphs (c) and (d) of AD
2004-07-22, amendment 39-13566.
Issued in Renton, Washington, on August 29, 2005.
Kalene C. Yanamura,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 05-17609 Filed 9-2-05; 8:45 am]
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