National Emissions Standards for Hazardous Air Pollutants: Reinforced Plastic Composites Production, 50118-50136 [05-16701]
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Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[OAR–2003–0003; FRL–7957–7]
RIN 2060–AM23
National Emissions Standards for
Hazardous Air Pollutants: Reinforced
Plastic Composites Production
AGENCY: Environmental Protection
Agency (EPA).
ACTION: Direct final rule; amendments.
SUMMARY: The EPA is taking direct final
action on amendments to the national
emissions standards for hazardous air
pollutants (NESHAP) for reinforced
plastic composites production which
were issued April 12, 2003, under
section 112 of the Clean Air Act (CAA).
The direct final amendments revise
compliance options for open molding,
correct errors, and add clarification to
sections of the rule. We are issuing the
amendments as a direct final rule,
without prior proposal, because we
view the revisions as noncontroversial
and anticipate no adverse comments.
However, in the Proposed Rules section
of this Federal Register notice, we are
publishing a separate document that
will serve as the proposal to amend the
NESHAP for reinforced plastic
composites production if adverse
comments are filed.
DATES: The direct final rule is effective
on October 24, 2005 without further
notice, unless EPA receives adverse
written comment by September 26, 2005
or if a public hearing is requested by
September 6, 2005. If adverse comments
are received, EPA will publish a timely
withdrawal in the Federal Register
indicating which provisions will
become effective and which provisions
are being withdrawn due to adverse
comment.
ADDRESSES: Submit your comments,
identified by Docket ID No. OAR–2003–
0003, by one of the following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the on-line
instructions for submitting comments.
• Agency Web site: https://
www.epa.gov/edocket. EDOCKET, EPA’s
electronic public docket and comment
system, is EPA’s preferred method for
receiving comments. Follow the on-line
instructions for submitting comments.
• E-mail: a-and-r-docket@epa.gov and
barnett.keith@epa.gov.
• Fax: (202) 566–1741 and (919) 541–
5600.
• Mail: U.S. Postal Service, send
comments to: HQ EPA Docket Center
(6102T), Attention Docket ID No. OAR–
2003–0003, 1200 Pennsylvania Avenue,
NW., Washington, DC 20460. Please
include a total of two copies. We request
that you also send a separate copy of
each comment to the contact person
listed below (see FOR FURTHER
INFORMATION CONTACT).
• Hand Delivery: In person or by
courier, deliver comments to: HQ EPA
Docket Center (6102T), Attention Docket
ID No. OAR–2003–0003, 1301
Constitution Avenue, NW., Room B–
108, Washington, DC 20004. Such
deliveries are only accepted during the
Docket’s normal hours of operation, and
special arrangements should be made
for deliveries of boxed information.
Please include a total of two copies.
Instructions: Direct your comments to
Docket ID No. OAR–2003–0003. The
EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.epa.gov/edocket, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through EDOCKET,
regulations.gov, or e-mail. Send or
deliver information identified as CBI
only to the following address: Mr.
Roberto Morales, OAQPS Document
Control Officer, EPA (C404–02),
Attention Docket ID No. OAR–2003–
0003, Research Triangle Park, NC 27711.
Clearly mark the part or all of the
information that you claim to be CBI.
The EPA EDOCKET and the Federal
regulations.gov Web sites are
‘‘anonymous access’’ systems, which
means EPA will not know your identity
or contact information unless you
provide it in the body of your comment.
If you send an e-mail comment directly
to EPA without going through
EDOCKET or regulations.gov, your email address will be automatically
captured and included as part of the
comment that is placed in the public
docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses. For additional information
about EPA’s public docket visit
EDOCKET on-line or see the Federal
Register of May 31, 2002 (67 FR 38102).
Docket: All documents in the docket
are listed in the EDOCKET index at
https://www.epa.gov/edocket. Although
listed in the index, some information is
not publicly available, i.e., CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically in EDOCKET or in
hardcopy at the HQ EPA Docket Center,
Docket ID No. OAR–2003–0003, EPA
West Building, Room B–102, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the HQ
EPA Docket Center is (202) 566–1742. A
reasonable fee may be charged for
copying docket materials.
FOR FURTHER INFORMATION CONTACT: For
further information contact Mr. Keith
Barnett, EPA, Office of Air Quality
Planning and Standards, Emission
Standards Division, Minerals and
Inorganic Chemicals Group (C504–05),
Research Triangle Park, North Carolina
27711; telephone number (919) 541–
5605; fax number (919) 541–5600; email address: barnett.keith@epa.gov.
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and
entities potentially regulated by this
action include:
Category
NAICS code1
Examples of regulated entities
Industry .............................
325211, 326122, 325991, 326191, 327991, 327993,
332998, 33312, 33651, 335311, 335313, 335312,
33422, 336211, 336112, 336211, 33651, 33635,
336399, 33612, 336213, 336413; and 336214.
Reinforced plastic composites production facilities that
manufacture intermediate and/or final products using
styrene containing thermoset resins and gel coats.
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Category
NAICS code1
Examples of regulated entities
Federal Government ........
...........................................................................................
Federally owned facilities that manufacture intermediate
and/or final products using styrene containing
thermoset resins and gel coats.
1 North
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility is regulated by this
action, you should examine the
applicability criteria in 40 CFR 63.5785
and 40 CFR 63.5787 of the final
NESHAP. If you have any questions
regarding the applicability of this action
to a particular entity, consult the person
listed in the preceding FOR FURTHER
INFORMATION CONTACT section.
Worldwide Web (WWW). In addition
to being available in the docket, an
electronic copy of today’s final NESHAP
will also be available on the WWW
through the Technology Transfer
Network (TTN). Following the
Administrator’s signature, a copy of the
NESHAP will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at http:/
/www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
Comments. We are publishing the
direct final rule amendments without
prior proposal because we view the
amendments as noncontroversial and do
not anticipate adverse comments.
However, in the Proposed Rules section
of this Federal Register notice, we are
publishing a separate document that
will serve as the proposal to amend the
NESHAP for reinforced plastic
composites production if adverse
comments are filed. If we receive any
adverse comments on one or more
distinct amendments, we will publish a
timely withdrawal in the Federal
Register informing the public which
provisions will become effective, and
which provisions are being withdrawn
due to adverse comment. We will
address all public comments in a
subsequent final rule, should the
Agency determine to issue one. Any of
the distinct amendments in today’s
direct final rule for which we do not
receive adverse comment will become
effective on the previously mentioned
date. We will not institute a second
comment period on the direct final rule
amendments. Any parties interested in
commenting must do so at this time.
Judicial Review. Under section
307(b)(1) of the CAA, judicial review of
the direct final rule amendments is
available only by filing a petition for
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review in the U.S. Court of Appeals for
the District of Columbia Circuit by
October 24, 2005. Under section
307(d)(7)(B) of the CAA, only an
objection to the direct final rule
amendments that was raised with
reasonable specificity during the period
for public comment can be raised during
judicial review. Moreover, under section
307(b)(2) of the CAA, the requirements
established by the direct final rule
amendments may not be challenged
separately in any civil or criminal
proceeding brought by EPA to enforce
these requirements.
Outline. The information presented in
this preamble is organized as follows:
I. Background
II. Amendments to 40 CFR Part 63, Subpart
WWWW
III. Statutory and Executive Order Reviews
A. Executive Order 12866, Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132, Federalism
F. Executive Order 13175, Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045, Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211, Actions
Concerning Regulations that
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Congressional Review Act
I. Background
The EPA promulgated NESHAP for
reinforced plastic composites
production on April 21, 2003. The final
rule (40 CFR part 63, subpart WWWW)
includes standards for hazardous air
pollutants (HAP), as well as monitoring,
performance testing, recordkeeping, and
reporting requirements related to those
standards. After promulgation of the
rule, EPA received numerous questions
relating to rule interpretation. The
questions pointed out minor
inconsistencies in some of the tables
and the rule language, areas where the
rule requirements were not clear, and
restrictions that would preclude most
facilities using the least burdensome
open molding compliance option.
Today’s action includes direct final rule
amendments that resolve
inconsistencies, clarify language, and
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add additional compliance flexibility.
None of the amendments will have any
discernable effect on the stringency of
the rule.
II. Amendments to 40 CFR Part 63,
Subpart WWWW
This subpart applies to facilities that
manufacture reinforced plastic
composites and are located at major
sources of hazardous air pollutants. For
more information on rule applicability
see 40 CFR 63.5785.
The EPA received numerous
questions relating to rule requirements
for polymer casting and closed molding
operations. These operations were
mentioned in the rule or rule preamble
so it would be clear that they were
covered by the rule. However, we did
not list any requirements for these
operations in the rule, except for
compression/injection closed molding
which has a work practice requirement.
In order to make it clear these
operations have no requirements,
polymer casting and closed molding
operations (except for compression/
injection molding) have been added to
the list of operations with no
requirements in 40 CFR 63.5790(c). We
also added language to that paragraph to
clarify that though certain operations
have no requirements, any requirements
that apply to co-located operations are
not affected.
A question was raised concerning area
sources that commenced construction
prior to August 2, 2002, but did not
become a major source until after
August 2, 2002. The final rule language
in 40 CFR 63.5795(a)(2) appears to
imply that any area source that became
major due to an expansion or other type
of construction after August 2, 2002,
would be considered a new source
because it was not an affected source
prior to commencing construction. Our
intent was that any existing source
would not become a new source as the
result of reconstruction. Therefore, we
are changing the sentence ‘‘You
commence construction, and no other
reinforced plastic composites
production affected source exists at that
site’’ by removing the word affected
from the sentence. The new language
will now read ‘‘You commence
construction, and no other reinforced
plastic composites production source
exists at that site.’’ Therefore, it will
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now be clear that an area source that
existed prior to August 3, 2002 will not
be considered a new source once it
becomes major due to an expansion or
other type of reconstruction.
In 40 CFR 63.5799, the first sentence
of paragraph (a) refers to paragraphs (b)
and (d) of 40 CFR 63.5805. Paragraph (b)
of 40 CFR 63.5805 discusses existing
source requirements. We should have
referenced paragraph (c) of 40 CFR
63.5805, which discusses requirements
for new facilities. We have changed the
rule text to correct this.
Also in 40 CFR 63.5799(b), we
included a sentence that stated ‘‘If an
existing facility has accepted an
enforceable permit limit of less than 100
tons per year of HAP, and can
demonstrate that they will operate at
that level subsequent to the compliance
date, then they can be deemed to be
below the 100 tons per year (tpy)
threshold.’’ We received a comment that
this sentence implies that a facility that
used process controls could not use a
permit limit of 100 tons per year (tpy)
to demonstrate they were below the 100
tpy threshold. Our intent was that any
facility that could demonstrate, through
its permit requirements, that it would be
below the 100 tpy threshold would not
have to perform emission calculations.
Therefore, we have changed the
sentence to read ‘‘If an existing facility
has accepted an enforceable permit limit
that would result in emissions of less
than 100 tpy of HAP measured prior to
any add-on controls, and can
demonstrate that they will operate at
that level subsequent to the compliance
date, they can be deemed to be below
the 100 tpy threshold.’’ This should
make it clear that both restricted
operation hours and use of process
controls are acceptable methods to
demonstrate through permit
requirements that the facility will not
meet nor exceed the 100 tpy threshold.
We received numerous questions
concerning 40 CFR 63.5805, specifically
concerning when the 95 percent control
requirement applied to existing sources,
and which operations were potentially
subject to 95 percent control. We have
revised the wording of 40 CFR 63.5805
to make it more clear by changing
paragraphs (a) and (b). Paragraph 40
CFR 63.5805(a) now discusses only the
limits applicable to centrifugal casting
and continuous lamination/casting
operations, rather that all operations at
existing sources. Paragraph 40 CFR
63.5805(b) discusses all operations at
existing sources not covered in
paragraph 40 CFR 63.5805(a). No
requirements have changed as result of
this revision.
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We received several questions relating
to the values for the highest organic
HAP content for compliant materials
shown in Table 3 to subpart WWWW of
part 63. In one case, a local regulatory
agency wanted to write the organic HAP
limits in Table 3 to subpart WWWW as
absolute permit limits. In another case,
someone interpreted the organic HAP
limits as absolute limits not to be
exceeded.
The purpose of the highest organic
HAP content for compliant materials
shown in Table 3 to subpart WWWW
was only to provide examples of
compliant materials, and these values
are not emission limits or HAP content
limits. The actual emission limits are
the pounds per ton (lb/ton) limits in the
third column of Table 3 to subpart
WWWW. If you meet the lb/ton limits
in the third column of Table 3 to
subpart WWWW, you are in
compliance, regardless of the HAP
content of the resin or gel coat.
In order to clarify our intent, we have
removed the fourth column from Table
3 to subpart WWWW and reorganized
the discussion of compliance options in
40 CFR 63.5810. Paragraph (a) of 40 CFR
63.5810 now covers how to determine if
a specific resin or gel coat, as applied,
meets its applicable emission limit.
Paragraph (b) of 40 CFR 63.5810 covers
averaging within each individual
combination of operation type and resin
application method or gel coat type.
Paragraph (c) of 40 CFR 63.5810 covers
demonstrating compliance using a
weighted average emission limit.
Paragraph (d) of 40 CFR 63.5810 covers
options where you can meet the organic
HAP emissions limit for one resin
application method and use the same
resin for all application methods of that
resin type.
After promulgation, it was pointed
out to EPA that for a facility to be able
to use the compliant materials
compliance option, all materials would
have to be compliant. Therefore, even if
a facility used numerous resin and gel
coats, having one noncompliant
material would require all materials be
included in some type of averaging.
This would not result in any additional
emissions reductions, but would
increase the amount of reporting and
recordkeeping.
A second comment concerned the use
of the term ‘‘compliant materials.’’ It
was pointed out that it is the
combination of a specific resin or gel
coat, the application method, and
controls that determine compliance, not
the resin or gel coat alone. For example,
a 38 percent HAP resin applied with
nonatomized spray has an emission
factor that is below its corresponding
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emission limit and, therefore, would
comply with its applicable emission
limit. However, if the same resin is
applied manually, its emission factor
would be above its corresponding
emission limit, and to comply with the
rule, this combination of resin and
application method would have to be
averaged with other operations. This
specific resin, as applied, complies in
one case, but not the other. Therefore,
using the term compliant materials is
misleading.
For this reason, we have modified 40
CFR 63.5810 to clarify that when a
specific resin or gel coat, as applied,
meets the applicable emission limit,
then it is in compliance, and we have
dropped the term compliant materials
from the rule. We are also modifying the
rule to allow facilities to both
demonstrate compliance for some resins
and gel coats using averaging, and that
some individual resins and gel coats, as
applied, comply with their emission
limits. This change will have no impact
on the actual rule limits and should
result in no change in HAP emissions,
but may reduce the required reporting
and recordkeeping. We have also
revised paragraph (d) of 40 CFR
63.5895, which discusses collecting data
to demonstrate continuous compliance,
to reflect this change in compliance
options. We are limiting this flexibility
for a specific resin or gel coat to state
that if a specific resin or gel coat is
being used in any averaging
calculations, then all of that specific
resin or gel coat resin must be part of
averaging, even if the resin, as applied,
would meet its applicable emission
limit. You must collect resin use data
for any resin or gel coat that is involved
in averaging.
In paragraph (a) of 40 CFR 63.5810,
we state that you may demonstrate
compliance for an individual resin or
gel coat based on the HAP content,
application method, and any controls
that reduce its emission factor. As an
example, a non-corrosion resistant/high
strength (non-CR/HS) resin with an
organic HAP content of 38 percent,
applied using nonatomized spray,
would have an emission factor of 86 lb/
ton calculated using Equation 1.c.i of
table 1 to subpart WWWW of part 63.
The emission limit for this operation as
shown in table 3 to subpart WWWW of
part 63 is 88 lb/ton. Therefore, this
resin, as applied, complies with its
emission limit. If the facility switches to
atomized resin application, the emission
factor would change to 183 lb/ton, and
the resin would not comply with its
emission limit.
A second example of demonstrating
compliance for an individual resin or
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gel coat would be a 41 percent HAP
resin that contains a vapor suppressant
with a vapor suppressant effectiveness
factor of 0.5 applied using nonatomized
spray. The emission factor calculated
using Equation 1.c.i from table 1 to
subpart WWWW of part 63 would be
74.2 lb/ton. This is below the emission
limit of 88 lb/ton. Therefore, this resin,
as applied complies with its emission
limit as long as nonatomized
mechanical application and vapor
suppressant continue to be used.
If a facility required to meet the limits
in table 3 to subpart WWWW of part 63
has some type of add-on control, the
control efficiency may be used to show
compliance. For example, a facility that
uses a 35 percent HAP white gel coat
with atomized spray has an emission
factor of 335.5 lb/ton, which is above
the allowable emission limit of 267 lb/
ton. Therefore, this gel coat, as applied,
does not comply with its emission limit.
However, if the facility controlled the
gel coat spray booth emissions by 47.5
percent overall (50 percent capture
efficiency and 95 percent control), the
emission factor would now be 176 lb/
ton, and the gel coat does comply. This
would require that the facility
demonstrate the capture and control
efficiency using the appropriate test
methods in the NESHAP.
We have also added a paragraph (d)(4)
to 40 CFR 63.5810 that states if a facility
elects to comply using the option in
paragraph (d) of 40 CFR 63.5810 and
uses resins that meet the organic HAP
limits in table 7 to subpart WWWW of
part 63, then those individual resins
would be considered to be in
compliance, and resin use records are
not required.
A commenter stated that some
pultrusion machines have multiple
preform and pre-wet areas prior to the
die. This configuration is incompatible
with the language of 40 CFR
63.5830(b)(4) because this language
would only be correct for one pre-wet
area. Therefore, we have revised the
language so multiple preform and prewet areas can be used. This change does
not affect the total amount of area
allowed to be open and should not have
any impact on control effectiveness.
A commenter stated that some direct
die injection systems do not recycle
resin drip directly back to the resin
injection chamber. It is recycled back to
the process. We agree that recycling the
resin back to the process would result
in no additional emissions and have
modified the description of direct die
injection in 40 CFR 63.5830(c)(3) to
reflect this.
Another commenter stated that they
manufactured large pultruded parts that
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currently do not meet the large parts
definition of 1,000 reinforcements and a
cross sectional area of 60 inches or more
shown in footnote 6 of table 3 to subpart
WWWW of part 63. These parts were
well over 60 inches of cross sectional
area but contain large roving and
stitched fabrics for reinforcement. They
maintained that these parts should be
included in the large parts definition
because the factors we used to
determine what made a part large, i.e.,
part size and complexity, were as
relevant here as they would be if they
replaced the fabric and larger roving
with a smaller roving and more
individual reinforcements to meet the
1,000 reinforcement requirement.
We agree with this comment and have
changed the definition of large
pultruded parts for existing pultrusion
operations in footnote 6 to table 3 of
subpart WWWW of part 63 to 60 square
inches or more and 1,000
reinforcements, or 60 square inches or
more and the glass equivalent of 1,000
ends of 113 yield roving. This change
also includes correcting the cross
sectional measure to 60 square inches,
not 60 inches. We also made
corresponding changes to item 9 of table
9 to subpart WWWW of part 63.
We received a comment that equation
2 in 40 CFR 63.5885 was in error
because, based on the definition of
uncontrolled wet-out area organic HAP
emissions, the equation did not account
for emissions that are captured and
vented to a control device. We agreed
with this comment and have revised
equations 2 and 3 of 40 CFR 63.5885 to
account for all emissions generated in
the wet-out areas.
A commenter noted that we did not
specify how a source was to report
changing compliance options. We have
added paragraph (i) to 40 CFR 63.5910
that requires the source to state if they
changed compliance options in their
next compliance report.
We made several corrections to the
definitions in 40 CFR 63.5935 in
response to comments. In the definition
for ‘‘high performance gel coat,’’ we had
listed the National Science Foundation
as a source of property testing
standards. This should have been the
National Sanitation Foundation. We
changed the definition of ‘‘mixing’’ to
include mixing of putties or polyputties.
In the definition for ‘‘neat resin plus,’’
we had left the word ‘‘plus’’ out of the
last sentence. In the definition of
‘‘polymer casting,’’ a commenter noted
that sometimes polymer casters vibrate
or smooth the material. We added
language to the ‘‘polymer casting’’
definition to make it clear that vibrating
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or smoothing the resin is not considered
rolling out or working the resin.
We made several changes to table 1 to
subpart WWWW of part 63. We
corrected a typographical error in the
column numbering. We also corrected
equation 1.f where we had an error on
the first term of the equation and added
a new equation to calculate emissions
from atomized spray gel coat using
robotic or automated spray. Finally, we
added a footnote to table 1 to subpart
WWWW of part 63 stating that the
equations presented are intended for use
to determine compliance with the rule
and do not preclude the use of other
emission factors to calculate emissions
for other purposes, such as reports
required by their title V permit. The
reason for this change was an industry
concern that State and local regulators
were requiring sources to use the
equations in table 1 to subpart WWWW
of part 63 in lieu of potentially more
accurate factors. However, this footnote
does not preclude a facility from using
the equations in table 1 to subpart
WWWW of part 63 if these equations are
deemed to be the most accurate
available.
Several changes were made to table 3
to subpart WWWW of part 63 based on
comments and questions received after
promulgation of the final rule. We
received a comment that for three of the
operations in table 1 to subpart WWWW
of part 63, substituting the value for the
highest HAP content for a compliant
resin in column four into the equations
in table 1 to subpart WWWW of part 63
resulted in a calculated emission factor
that was above the corresponding
emission limit. This should not happen
if the resin or gel coat is considered
compliant. On further review, we
discovered that the error was due to the
way we rounded the calculations during
floor development. As a result, the
facilities that set the floor for these three
operations would not be in compliance.
We do not believe that the rounding
procedure should result in a floorsetting facility to now be out of
compliance with the floor. Therefore,
we changed the rounding technique
used to calculate the emission limits for
the open molding operations in table 3
to subpart WWWW of part 63. The
result was the emission limits for the
three operations noted by the
commenter changed slightly. The limit
for open molding, CR/HS resins,
mechanical resin application changed
from 112 to 113 lb/ton. The emission
limit for non-CR/HS resin, mechanical
resin changed from 87 to 88 lb/ton. The
emission limit for open molding, tooling
gel coat changed from 437 to 440 lb/ton.
These changes will not affect the costs
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of compliance or emissions reductions
of the rule. The changes simply make
the floor emission limits consistent with
the facilities setting the floors. The
changes in table 3 to subpart WWWW
of part 63 also slightly changed the
calculated maximum HAP content for
these processes shown in table 7 to
subpart WWWW of part 63, and we
have updated table 7 to subpart
WWWW of part 63 to reflect the changes
in table 3 to subpart WWWW of part 63.
One commenter stated that regulated
sources were confused on which
emission limit to use for shrinkage
controlled resins when the resin is used
to make tools. We added a footnote to
clarify that a shrinkage controlled resin
is subject to the emission limits in item
5 of table 3 to subpart WWWW of part
63 regardless of whether it is used as a
tooling or a production resin.
In table 3 to subpart WWWW of part
63 we did not have emission limits for
manually applied gel coat because we
did not have data to develop specific
limits. In the footnotes, we stated that
for compliance purposes, manually
applied gel coat should be treated as if
it were applied using spray guns. In
table 1 to subpart WWWW of part 63,
we had an equation to calculate an
emission factor for manual gel coat
application, but we stated not to use the
equation for compliance purposes. We
believe this has caused some confusion.
Therefore, we have removed the manual
gel coat equation from table 1 to subpart
WWWW of part 63 because this
equation is not necessary to show
compliance with the NESHAP. We have
also revised the footnote concerning
manual gel coat application in table 3 to
subpart WWWW of part 63 to make it
more clear that to demonstrate
compliance for manually applied gel
coat you treat manually applied gel coat
as if it were applied using spray
equipment.
A commenter noted that footnote 1
should apply to items 6 and 7 of table
4 to subpart WWWW of part 63, not just
to item 8. We agree with this comment
and have revised table 4 to subpart
WWWW of part 63 accordingly.
A commenter noted that table 7 to
subpart WWWW of part 63 as written
implied that, for items 1.a and 4.a, it
would be permissible to use atomized
mechanical application. This was not
our intent. The compliance options in
table 7 were intended to provide
additional flexibility to regulated
sources by allowing the use of the same
resin in different operations. The
organic HAP limits based on mechanical
resin application were all determined
using nonatomized spray. Therefore, we
have added a footnote to items 1.a and
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4.a. of table 7 to subpart WWWW of part
63 to state that nonatomized resin
application is required.
A commenter noted that the language
in item 5.a.ii of table 8 to subpart
WWWW of part 63 implies that all
pultrusion machines at existing sources
must reduce emissions by 60 weight
percent, while the language in 40 CFR
63.5830(e)(2) states that facilities may
demonstrate compliance if the weighted
average reduction based on resin
throughput for all machines combined
in 60 percent. We have revised item
5.a.ii of table 8 to subpart WWWW of
part 63 to make the language consistent
with 40 CFR 63.5830(e)(2). We also
changed 40 CFR 63.5830(e)(2) to correct
a spelling error.
We received several questions
concerning the applicability of rule
requirements to filler putties used to fill
gaps or smooth sharp corners. We did
not specifically investigate these
materials in the rulemaking. Putties are
sometimes made on site using
production resin, but are also purchased
as a separate product. We noted that the
NESHAP for Boat Manufacturing
exempted putties, polyputties, and
adhesives from any requirements.
Because we cannot say with certainty
that filler putties could meet the
emission limits for manual resin
application, we are amending the rule to
exclude putties, polyputties, and
adhesives from any emission limits.
This will make the Reinforced Plastic
Composites Production NESHAP
consistent with the Boat Manufacturing
NESHAP. However, any emissions from
mixing of putties and polyputties would
be subject to the appropriate mixing
emission limits or work practices. We
do not believe this will result in any
change in the stringency of the NESHAP
for two reasons. First, most facilities use
very small amounts of putty compared
to their use of resin and gel coat.
Second, the small amount of putty used
will have a very small surface area
relative to the volume and be highly
filled, which will tend to result in less
emissions than a comparable volume of
resin or gel coat.
We also have amended §§ 63.5900,
63.5910, and 63.5915 of 40 CFR part 63
to parallel changes in other sections and
incorporate paragraph referencing
changes.
III. Statutory and Executive Order
Reviews
A. Executive Order 12866, Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), the EPA must
determine whether this regulatory
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action is ‘‘significant’’ and, therefore,
subject to Office of Management and
Budget (OMB) review and the
requirements of the Executive Order.
The Executive Order defines
‘‘significant regulatory action’’ as one
that is likely to result in a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, local, or tribal governments or
communities;
(2) create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) materially alter the budgetary
impact of entitlements, grants, user fees,
or loan programs or the rights and
obligations of recipients thereof; or
(4) raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
It has been determined that this rule
is not a ‘‘significant regulatory action’’
under the terms of Executive Order
12866 and is, therefore, not subject to
OMB review.’’
B. Paperwork Reduction Act
This action does not impose any new
information collection burden. This
action adds clarifications and
corrections to the final standards.
However, the OMB has previously
approved the information collection
requirements contained in the existing
regulations (68 FR 36982, June 20, 2003)
under the provisions of the Paperwork
Reduction Act, 44 U.S.C. 3501, et seq.
and has assigned OMB control number
2060–0509 (EPA ICR No. 1976.02). A
copy of the Information Collection
Request (ICR) may be obtained from
Susan Auby by mail at the Office of
Environmental Information, Collection
Strategies Division (2822), EPA, 1200
Pennsylvania Avenue, NW.,
Washington, DC 20460, by e-mail at
auby.susan@epa.gov, or by calling (202)
566–1672. You also may download a
copy from the Internet at https://
www.epa.gov/icr. Include the ICR
number in any correspondence.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
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existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations are listed
in 40 CFR part 9.
C. Regulatory Flexibility Analysis
EPA has determined that it is not
necessary to prepare a regulatory
flexibility analysis in connection with
the direct final rule amendments.
For purposes of assessing the impacts
of today’s final rule on small entities,
small entity is defined as: (1) A small
business as defined by the Small
Business Administrations’ regulations at
13 CFR 121.201; (2) a small
governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of today’s direct final rule
amendments on small entities, EPA has
concluded that this action will not have
a significant economic impact on a
substantial number of small entities. We
have determined that the direct final
rule amendments will not impose any
new requirements on small entities.
Today’s action includes direct final rule
amendments that resolve
inconsistencies, clarify language, and
add additional compliance flexibility.
None of the amendments will have any
discernable effect on the stringency of
the rule.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures to State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating a rule for which a written
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statement is needed, section 205 of the
UMRA generally requires us to identify
and consider a reasonable number of
regulatory alternatives and adopt the
least costly, most cost-effective, or least
burdensome alternative that achieves
the objectives of the rule. The
provisions of section 205 do not apply
when they are inconsistent with
applicable law. Moreover, section 205
allows us to adopt an alternative other
than the least costly, most cost-effective,
or least burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
The EPA has determined that the
direct final rule amendments do not
contain a Federal mandate that may
result in expenditures of $100 million or
more for State, local, and tribal
governments, in the aggregate, or the
private sector in any 1 year. The direct
final rule amendments apply only to
affected sources in the reinforced plastic
composites industry and clarify and
correct errors in the final rule and,
therefore, add no additional burden on
sources. Thus, the direct final rule
amendments are not subject to the
requirements of sections 202 and 205 of
the UMRA.
E. Executive Order 13132, Federalism
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
The direct final rule amendments do
not have federalism implications. They
will not have substantial direct effects
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50123
on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government, as
specified in Executive Order 13132. No
reinforced plastic composites
production facilities subject to the direct
final rule amendments are owned by
State or local governments. Therefore,
State and local governments will not
have any direct compliance costs
resulting from the direct final rule
amendments. Furthermore, the direct
final rule amendments do not require
these governments to take on any new
responsibilities. Thus, Executive Order
13132 does not apply to the direct final
rule amendments.
F. Executive Order 13175, Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
‘‘Consultation and Coordination with
Indian Tribal Governments’’ (65 FR
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The direct final rule
amendments do not have tribal
implications as specified in Executive
Order 13175. They will not have
substantial direct effects on tribal
governments, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal government and Indian tribes,
because we are not aware of any Indian
tribal governments or communities
affected by the direct final rule
amendments. Thus, Executive Order
13175 does not apply to the direct final
rule amendments.
The EPA specifically solicits
additional comment on the direct final
rule amendments from tribal officials.
G. Executive Order 13045, Protection of
Children From Environmental Health
Risks and Safety Risks
Executive Order 13045 (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
the Agency must evaluate the
environmental health or safety effects of
the planned rule on children, and
explain why the planned regulation is
preferable to other potentially effective
and reasonably feasible alternatives
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Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
considered by the Agency. The EPA
interprets Executive Order 13045 as
applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. The direct final rule
amendments are not subject to
Executive Order 13045 because they are
based on technology performance and
not on health or safety risks. They are
also not considered ‘‘economically
significant’’ as defined under Executive
Order 12866.
H. Executive Order 13211, Actions That
Significantly Affect Energy Supply,
Distribution, or Use
The direct final rule amendments are
not subject to Executive Order 13211 (66
FR 28355, May 22, 2001) because they
are not a significant regulatory action
under Executive Order 12866.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer Advancement Act
(NTTAA) of 1995, Public Law 104–113,
12(d) (15 U.S.C. 272 note) directs EPA
to use voluntary consensus standards
(VCS) in its regulatory activities unless
to do so would be inconsistent with
applicable law or otherwise impractical.
The VCS are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by VCS bodies. The NTTAA directs EPA
to provide Congress, through the OMB,
explanations when the Agency decides
not to use available and applicable VCS.
The direct final rule amendments do
not involve technical standards.
Therefore, EPA is not considering the
use of any VCS.
J. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801, et seq., as added by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. The EPA will
submit a report containing the direct
final rule amendments and other
required information to the United
States Senate, the United States House
of Representatives, and the Comptroller
General of the United States prior to
publication of the direct final rule
amendments in the Federal Register. A
major rule cannot take effect until 60
days after it is published in the Federal
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Register. The direct final rule
amendments are not a ‘‘major rule’’ as
defined by 5 U.S.C. 804(2). The direct
final rule amendments are effective on
October 24, 2005.
List of Subjects in 40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, and Reporting and
recordkeeping requirements.
Dated: August 16, 2005.
Stephen L. Johnson,
Administrator.
For the reasons stated in the preamble,
title 40, chapter I, part 63 of the Code of
the Federal Regulations is amended as
follows:
source if it meets all the criteria in
paragraphs (a)(1) and (2) of this section.
(1) You commence construction of the
source after August 2, 2001.
(2) You commence construction, and
no other reinforced plastic composites
production source exists at that site.
(b) For the purposes of this subpart,
an existing affected source is any
affected source that is not a new affected
source.
n 4. Section 63.5799 is amended by:
n a. Revising paragraph (a); and
n b. Revising the paragraph (b)
introductory text to read as follows:
n
*
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
n
Authority: 42 U.S.C. 7401, et seq.
Subpart WWWW—[Amended]
2. Section 63.5790 is amended by
revising paragraph (c) to read as follows:
n
§ 63.5790 What parts of my plant does this
subpart cover?
*
*
*
*
*
(c) The following operations are
specifically excluded from any
requirements in this subpart:
application of mold sealing and release
agents; mold stripping and cleaning;
repair of parts that you did not
manufacture, including non-routine
manufacturing of parts; personal
activities that are not part of the
manufacturing operations (such as
hobby shops on military bases); prepreg
materials as defined in § 63.5935; nongel coat surface coatings; application of
putties, polyputties, and adhesives;
repair or production materials that do
not contain resin or gel coat; research
and development operations as defined
in section 112(c)(7) of the CAA; polymer
casting; and closed molding operations
(except for compression/injection
molding). Note that the exclusion of
certain operations from any
requirements applies only to operations
specifically listed in this paragraph. The
requirements for any co-located
operations still apply.
*
*
*
*
*
n 3. Section 63.5795 is revised to read as
follows:
§ 63.5795 How do I know if my reinforced
plastic composites production facility is a
new affected source or an existing affected
source?
(a) A reinforced plastic composites
production facility is a new affected
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§ 63.5799 How do I calculate my facility’s
organic HAP emissions on a tpy basis for
purposes of determining which paragraphs
of § 63.5805 apply?
*
*
*
*
(a) For new facilities prior to startup,
calculate a weighted average organic
HAP emissions factor for the operations
specified in § 63.5805(c) and (d) on a
lbs/ton of resin and gel coat basis. Base
the weighted average on your projected
operation for the 12 months subsequent
to facility startup. Multiply the
weighted average organic HAP
emissions factor by projected resin use
over the same period. You may calculate
your organic HAP emissions factor
based on the factors in Table 1 to this
subpart, or you may use any HAP
emissions factor approved by us, such
as factors from the ‘‘Compilation of Air
Pollutant Emissions Factors, Volume I:
Stationary Point and Area Sources (AP–
42),’’ or organic HAP emissions test data
from similar facilities.
(b) For existing facilities and new
facilities after startup, you may use the
procedures in either paragraph (b)(1) or
(2) of this section. If the emission factors
for an existing facility have changed
over the period of time prior to their
initial compliance date due to
incorporation of pollution-prevention
control techniques, existing facilities
may base the average emission factor on
their operations as they exist on the
compliance date. If an existing facility
has accepted an enforceable permit limit
that would result in less than 100 tpy of
HAP measured prior to any add-on
controls, and can demonstrate that they
will operate at that level subsequent to
the compliance date, they can be
deemed to be below the 100 tpy
threshold.
*
*
*
*
*
n 5. Section 63.5805 is revised to read as
follows:
§ 63.5805 What standards must I meet to
comply with this subpart?
You must meet the requirements of
paragraphs (a) through (h) of this section
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that apply to you. You may elect to
comply using any options to meet the
standards described in §§ 63.5810
through 63.5830. Use the procedures in
§ 63.5799 to determine if you meet or
exceed the 100 tpy threshold.
(a) If you have an existing facility that
has any centrifugal casting or
continuous casting/lamination
operations, you must meet the
requirements of paragraph (a)(1) or (2) of
this section:
(1) If the combination of all
centrifugal casting and continuous
lamination/casting operations emit 100
tpy or more of HAP, you must reduce
the total organic HAP emissions from
centrifugal casting and continuous
lamination/casting operations by at least
95 percent by weight. As an alternative
to meeting the 95 percent by weight
requirement, centrifugal casting
operations may meet the applicable
organic HAP emissions limits in Table
5 to this subpart and continuous
lamination/casting operations may meet
an organic HAP emissions limit of 1.47
lbs/ton of neat resin plus and neat gel
coat plus applied. For centrifugal
casting, the percent reduction
requirement does not apply to organic
HAP emissions that occur during resin
application onto an open centrifugal
casting mold using open molding
application techniques.
(2) If the combination of all
centrifugal casting and continuous
lamination/casting operations emit less
than 100 tpy of HAP, then centrifugal
casting and continuous lamination/
casting operations must meet the
appropriate requirements in Table 3 to
this subpart.
(b) All operations at existing facilities
not listed in paragraph (a) of this section
must meet the organic HAP emissions
limits in Table 3 to this subpart and the
work practice standards in Table 4 to
this subpart that apply, regardless of the
quantity of HAP emitted.
(c) If you have a new facility that
emits less than 100 tpy of HAP from the
combination of all open molding,
centrifugal casting, continuous
lamination/casting, pultrusion, SMC
manufacturing, mixing, and BMC
manufacturing, you must meet the
organic HAP emissions limits in Table
3 to this subpart and the work practice
standards in Table 4 to this subpart that
apply to you.
(d)(1) Except as provided in paragraph
(d)(2) of this section, if you have a new
facility that emits 100 tpy or more of
HAP from the combination of all open
molding, centrifugal casting, continuous
lamination/casting, pultrusion, SMC
manufacturing, mixing, and BMC
manufacturing, you must reduce the
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total organic HAP emissions from these
operations by at least 95 percent by
weight and meet any applicable work
practice standards in Table 4 to this
subpart that apply to you. As an
alternative to meeting 95 percent by
weight, you may meet the organic HAP
emissions limits in Table 5 to this
subpart. If you have a continuous
lamination/casting operation, that
operation may alternatively meet an
organic HAP emissions limit of 1.47 lbs/
ton of neat resin plus and neat gel coat
plus applied.
(2)(i) If your new facility
manufactures large reinforced plastic
composites parts using open molding or
pultrusion operations, the specific open
molding and pultrusion operations used
to produce large parts are not required
to reduce HAP emissions by 95 weight
percent, but must meet the emission
limits in Table 3 to this subpart.
(ii) A large open molding part is
defined as a part that, when the final
finished part is enclosed in the smallest
rectangular six-sided box into which the
part can fit, the total interior volume of
the box exceeds 250 cubic feet, or any
interior sides of the box exceed 50
square feet.
(iii) A large pultruded part is a part
that exceeds an outside perimeter of 24
inches or has more than 350
reinforcements.
(e) If you have a new or existing
facility subject to paragraph (a)(2) or (c)
of this section at its initial compliance
date that subsequently meets or exceeds
the 100 tpy threshold in any calendar
year, you must notify your permitting
authority in your compliance report.
You may at the same time request a onetime exemption from the requirements
of paragraph (a)(1) or (d) of this section
in your compliance report if you can
demonstrate all of the following:
(1) The exceedance of the threshold
was due to circumstances that will not
be repeated.
(2) The average annual organic HAP
emissions from the potentially affected
operations for the last 3 years were
below 100 tpy.
(3) Projected organic HAP emissions
for the next calendar year are below 100
tpy, based on projected resin and gel
coat use and the HAP emission factors
calculated according to the procedures
in § 63.5799.
(f) If you apply for an exemption in
paragraph (e) of this section and
subsequently exceed the HAP emission
thresholds specified in paragraph (a)(2)
or (c) of this section over the next 12month period, you must notify the
permitting authority in your semiannual
report, the exemption is removed, and
your facility must comply with
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50125
paragraph (a)(1) or (d) of this section
within 3 years from the time your
organic HAP emissions first exceeded
the threshold.
(g) If you have repair operations
subject to this subpart as defined in
§ 63.5785, these repair operations must
meet the requirements in Tables 3 and
4 to this subpart and are not required to
meet the 95 percent organic HAP
emissions reduction requirements in
paragraph (a)(1) or (d) of this section.
(h) If you use an add-on control
device to comply with this subpart, you
must meet all requirements contained in
40 CFR part 63, subpart SS.
n 6. Section 63.5810 is revised to read as
follows:
§ 63.5810 What are my options for meeting
the standards for open molding and
centrifugal casting operations at new and
existing sources?
You must use one of the following
methods in paragraphs (a) through (d) of
this section to meet the standards for
open molding or centrifugal casting
operations in Table 3 or 5 to this
subpart. You may use any control
method that reduces organic HAP
emissions, including reducing resin and
gel coat organic HAP content, changing
to nonatomized mechanical application,
using covered curing techniques, and
routing part or all of your emissions to
an add-on control. You may use
different compliance options for the
different operations listed in Table 3 or
5 to this subpart. The necessary
calculations must be completed within
30 days after the end of each month.
You may switch between the
compliance options in paragraphs (a)
through (d) of this section. When you
change to an option based on a 12month rolling average, you must base
the average on the previous 12 months
of data calculated using the compliance
option you are changing to, unless you
were previously using an option that
did not require you to maintain records
of resin and gel coat use. In this case,
you must immediately begin collecting
resin and gel coat use data and
demonstrate compliance 12 months
after changing options.
(a) Demonstrate that an individual
resin or gel coat, as applied, meets the
applicable emission limit in Table 3 or
5 to this subpart. (1) Calculate your
actual organic HAP emissions factor for
each different process stream within
each operation type. A process stream is
defined as each individual combination
of resin or gel coat, application
technique, and control technique.
Process streams within operations types
are considered different from each other
if any of the following four
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characteristics vary: the neat resin plus
or neat gel coat plus organic HAP
content, the gel coat type, the
application technique, or the control
technique. You must calculate organic
HAP emissions factors for each different
process stream by using the appropriate
equations in Table 1 to this subpart for
open molding and for centrifugal
casting, or site-specific organic HAP
emissions factors discussed in
§ 63.5796. The emission factor
calculation should include any and all
emission reduction techniques used
including any add-on controls. If you
are using vapor suppressants to reduce
HAP emissions, you must determine the
vapor suppressant effectiveness (VSE)
by conducting testing according to the
procedures specified in appendix A to
subpart WWWW of 40 CFR part 63. If
you are using an add-on control device
to reduce HAP emissions, you must
determine the add-on control factor by
Add-on Control Factor = 1 −
Where:
Percent Control Efficiency=a value calculated
from organic HAP emissions test
measurements made according to the
requirements of § 63.5850 to this subpart.
(2) If the calculated emission factor is
less than or equal to the appropriate
emission limit, you have demonstrated
that this process stream complies with
the emission limit in Table 3 to this
subpart. It is not necessary that all your
process streams, considered
individually, demonstrate compliance
to use this option for some process
streams. However, for any individual
resin or gel coat you use, if any of the
process streams that include that resin
or gel coat are to be used in any
% Control Efficiency
100
averaging calculations described in
paragraphs (b) through (d) of this
section, then all process streams using
that individual resin or gel coat must be
included in the averaging calculations.
(b) Demonstrate that, on average, you
meet the individual organic HAP
emissions limits for each combination of
operation type and resin application
method or gel coat type. Demonstrate
that on average you meet the individual
organic HAP emissions limits for each
unique combination of operation type
and resin application method or gel coat
type shown in Table 3 to this subpart
that applies to you.
(1)(i) Group the process streams
described in paragraph (a) to this
conducting capture and control
efficiency testing using the procedures
specified in § 63.5850. The organic HAP
emissions factor calculated from the
equations in Table 1 to this subpart, or
a site-specific emissions factor, is
multiplied by the add-on control factor
to calculate the organic HAP emissions
factor after control. Use Equation 1 of
this section to calculate the add-on
control factor used in the organic HAP
emissions factor equations.
( Eq. 1)
section by operation type and resin
application method or gel coat type
listed in Table 3 to this subpart and then
calculate a weighted average emission
factor based on the amounts of each
individual resin or gel coat used for the
last 12 months. To do this, sum the
product of each individual organic HAP
emissions factor calculated in paragraph
(a)(1) of this section and the amount of
neat resin plus and neat gel coat plus
usage that corresponds to the individual
factors and divide the numerator by the
total amount of neat resin plus and neat
gel coat plus used in that operation type
as shown in Equation 2 of this section.
n
Average organic
HAP Emissions =
Factor
∑ (Actual Process Stream EFi ∗ Material i )
i =1
(Eq. 2)
n
∑ Material i
(ii) You may, but are not required to,
include process streams where you have
demonstrated compliance as described
in paragraph (a) of this section, subject
to the limitations described in
paragraph (a)(2) of this section, and you
are not required to and should not
include process streams for which you
will demonstrate compliance using the
procedures in paragraph (d) of this
section.
(2) Compare each organic HAP
emissions factor calculated in paragraph
(b)(1) of this section with its
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corresponding organic HAP emissions
limit in Table 3 or 5 to this subpart. If
all emissions factors are equal to or less
than their corresponding emission
limits, then you are in compliance.
(c) Demonstrate compliance with a
weighted average emission limit.
Demonstrate each month that you meet
each weighted average of the organic
HAP emissions limits in Table 3 or 5 to
this subpart that apply to you. When
using this option, you must demonstrate
compliance with the weighted average
organic HAP emissions limit for all your
open molding operations, and then
separately demonstrate compliance with
the weighted average organic HAP
emissions limit for all your centrifugal
casting operations. Open molding
operations and centrifugal casting
operations may not be averaged with
each other.
PO 00000
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(1) Each month calculate the weighted
average organic HAP emissions limit for
all open molding operations and the
weighted average organic HAP
emissions limit for all centrifugal
casting operations for your facility for
the last 12-month period to determine
the organic HAP emissions limit you
must meet. To do this, multiply the
individual organic HAP emissions
limits in Table 3 or 5 to this subpart for
each open molding (centrifugal casting)
operation type by the amount of neat
resin plus or neat gel coat plus used in
the last 12 months for each open
molding (centrifugal casting) operation
type, sum these results, and then divide
this sum by the total amount of neat
resin plus and neat gel coat plus used
in open molding (centrifugal casting)
over the last 12 months as shown in
Equation 3 of this section.
E:\FR\FM\25AUR3.SGM
25AUR3
ER25AU05.013
Where:
Actual Process Stream EFi=actual organic
HAP emissions factor for process stream
i, lbs/ton;
Materiali=neat resin plus or neat gel coat plus
used during the last 12 calendar months
for process stream i, tons;
n=number of process streams where you
calculated an organic HAP emissions
factor.
ER25AU05.014
i =1
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
50127
n
∑ (EL i ∗ Material i )
Weighted Average Emission Limit =
i=1
(Eq. 3)
n
∑ Material i
i =1
Where:
ELi=organic HAP emissions limit for
operation type i, lbs/ton from Tables 3 or
5 to this subpart;
Materiali=neat resin plus or neat gel coat plus
used during the last 12-month period for
operation type i, tons;
n=number of operations.
(2) Each month calculate your
weighted average organic HAP
emissions factor for open molding and
centrifugal casting. To do this, multiply
your actual open molding (centrifugal
casting) operation organic HAP
emissions factors calculated in
paragraph (b)(1) of this section and the
amount of neat resin plus and neat gel
coat plus used in each open molding
(centrifugal casting) operation type, sum
the results, and divide this sum by the
total amount of neat resin plus and neat
gel coat plus used in open molding
(centrifugal casting) operations as
shown in Equation 4 of this section.
n
Actual Weighted
Average organic =
HAP Emissions
Factor
∑ (Actual Operation EFi ∗ Material i )
i =1
(Eq. 4)
n
∑ Material i
i =1
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§ 63.5830 What are my options for meeting
the standards for pultrusion operations
subject to the 60 weight percent organic
HAP emissions reductions requirement?
*
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*
*
(b) * * *
Frm 00011
*
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*
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(4) For pultrusion lines with pre-wet
area(s) prior to direct die injection, no
more than 12.5 inches of open wet stock
is permitted between the entrance of the
first pre-wet area and the entrance to the
die. If the pre-wet stock has any drip, it
must be enclosed.
*
*
*
*
*
(c) * * *
(3) Resin drip is captured in a closed
system and recycled back to the process.
*
*
*
*
*
(e) * * *
(2) The weighted average reduction
based on resin throughput of all
machines combined is 60 percent. For
purposes of the average percent
reduction calculation, wet area
enclosures reduce organic HAP
emissions by 60 percent, and direct die
injection and preform injection reduce
organic HAP emissions by 90 percent.
n 8. Section 63.5885 is revised to read as
follows:
§ 63.5885 How do I calculate percent
reduction to demonstrate compliance for
continuous lamination/casting operations?
You may calculate percent reduction
using any of the methods in paragraphs
(a) through (d) of this section.
(a) Compliant line option. If all of
your wet-out areas have PTE that meet
the requirements of EPA Method 204 of
appendix M of 40 CFR part 51, and all
of your wet-out area organic HAP
emissions and oven organic HAP
emissions are vented to an add-on
control device, use Equation 1 of this
section to demonstrate compliance. In
all other situations, use Equation 2 of
this section to demonstrate compliance.
E:\FR\FM\25AUR3.SGM
25AUR3
ER25AU05.016
(3) Compare the values calculated in
paragraphs (c)(1) and (2) of this section.
If each 12-month rolling average organic
HAP emissions factor is less than or
equal to the corresponding 12-month
rolling average organic HAP emissions
limit, then you are in compliance.
(d) Meet the organic HAP emissions
limit for one application method and
use the same resin(s) for all application
methods of that resin type. This option
is limited to resins of the same type. The
resin types for which this option may be
used are noncorrosion-resistant,
corrosion-resistant and/or high strength,
and tooling.
(1) For any combination of manual
resin application, mechanical resin
application, filament application, or
centrifugal casting, you may elect to
meet the organic HAP emissions limit
for any one of these application
methods and use the same resin in all
of the resin application methods listed
in this paragraph (d)(1). Table 7 to this
subpart presents the possible
combinations based on a facility
selecting the application process that
results in the highest allowable organic
HAP content resin. If the resin organic
HAP content is below the applicable
value shown in Table 7 to this subpart,
the resin is in compliance.
(2) You may also use a weighted
average organic HAP content for each
application method described in
paragraph (d)(1) of this section.
Calculate the weighted average organic
HAP content monthly. Use Equation 2
in paragraph (b)(1) of this section except
substitute organic HAP content for
organic HAP emissions factor. You are
in compliance if the weighted average
organic HAP content based on the last
12 months of resin use is less than or
equal to the applicable organic HAP
contents in Table 7 to this subpart.
(3) You may simultaneously use the
averaging provisions in paragraph (b) or
(c) of this section to demonstrate
compliance for any operations and/or
resins you do not include in your
compliance demonstrations in
paragraphs (d)(1) and (2) of this section.
However, any resins for which you
claim compliance under the option in
paragraphs (d)(1) and (2) of this section
may not be included in any of the
averaging calculations described in
paragraph (b) or (c) of this section.
(4) You do not have to keep records
of resin use for any of the individual
resins where you demonstrate
compliance under the option in
paragraph (d)(1) of this section unless
you elect to include that resin in the
averaging calculations described in
paragraph (d)(2) of this section.
n 7. Section 63.5830 is amended by:
n a. Revising paragraph (b)(4);
n b. Revising paragraph (c)(3); and
n c. Revising paragraph (e)(2) to read as
follows.
ER25AU05.015
Where:
Actual Individual EFi=Actual organic HAP
emissions factor for operation type i, lbs/
ton;
Materiali=neat resin plus or neat gel coat plus
used during the last 12 calendar months for
operation type i, tons;
n=number of operations.
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
(Eq. 1)
Inlet+HAP emissions entering the control
device, lbs per year;
PR =
( WAE ci + O ci ) − ( WAE co + O co )
× 100
( WAE ci + WAE u + O ci + O u )
Where:
PR=percent reduction;
WAEici=wet-out area organic HAP emissions,
lbs per year, vented to a control device;
WAEiu=wet-out area organic HAP emissions,
lbs per year, not vented to a control
device;
Oju=oven organic HAP emissions, lbs per
year, not vented to a control device;
Ojci=oven organic HAP emissions, lbs per
year, vented to a control device;
WAEico=wet-out area organic HAP emissions,
lbs per year, from the control device
outlet;
Outlet=HAP emissions existing the control
device to the atmosphere, lbs per year.
(Eq. 2)
Ojco=oven organic HAP emissions, lbs per
year, from the control device outlet.
(b) Averaging option. Use Equation 3
of this section to calculate percent
reduction.
n
n
m
m
∑ WAEi ci + ∑ Ojci − ∑ WAEi co + ∑ Ojco
i =1
i =1
j=1
j=1
PR =
× 100
m
n
m
n
∑ WAEi ci + ∑ Ojci + ∑ WAEi u + ∑ Oju
i =1
j=1
i =1
j=1
Where:
PR=percent reduction;
WAEici=wet-out area organic HAP emissions
from wet-out area i, lbs per year, sent to
a control device;
WAEiu=wet-out area organic HAP emissions
from wet-out area i, lbs per year, not sent
to a control device;
WAEico=wet-out area organic HAP emissions
from wet-out area i, lbs per year, at the
outlet of a control device;
Oju=organic HAP emissions from oven j, lbs
per year, not sent to a control device;
Ojci=organic HAP emissions from oven j, lbs
per year, sent to a control device;
Ojco=organic HAP emissions from oven j, lbs
per year, at the outlet of the control
device;
m=number of wet-out areas;
n=number of ovens.
and you must include the list of these
resins and gel coats and identify their
application methods in your semiannual
compliance reports. If after you have
initially demonstrated that a specific
combination of an individual resin or
gel coat, application method, and
controls meets its applicable emission
limit, and the resin or gel coat changes
or the organic HAP content increases, or
you change the application method or
controls, then you again must
demonstrate that the individual resin or
gel coat meets its emission limit as
specified in paragraph (a) of § 63.5810.
If any of the previously mentioned
changes results in a situation where an
individual resin or gel coat now exceeds
(c) Add-on control device option. Use its applicable emission limit in Table 3
or 5 of this subpart, you must begin
Equation 1 of this section to calculate
collecting resin and gel coat use records
percent reduction.
and calculate compliance using one of
(d) Combination option. Use
Equations 1 through 3 of this section, as the averaging options on a 12-month
rolling average.
applicable, to calculate percent
*
*
*
*
*
reduction.
n 10. Section 63.5900 is amended by
n 9. Section 63.5895 is amended by
revising paragraph (d) to read as follows: revising paragraphs (a)(2) and (3) to read
as follows:
§ 63.5895 How do I monitor and collect
data to demonstrate continuous
compliance?
*
§ 63.5900 How do I demonstrate
continuous compliance with the standards?
*
*
*
*
(d) Resin and gel coat use records are
not required for the individual resins
and gel coats that are demonstrated, as
applied, to meet their applicable
emission as defined in § 63.5810(a).
However, you must retain the records of
resin and gel coat organic HAP content,
VerDate jul<14>2003
19:04 Aug 24, 2005
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(a) * * *
(2) Compliance with organic HAP
emissions limits is demonstrated by
maintaining an organic HAP emissions
factor value less than or equal to the
appropriate organic HAP emissions
limit listed in Table 3 or 5 to this
subpart, on a 12-month rolling average,
PO 00000
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(Eq. 3)
and/or by including in each compliance
report a statement that individual resins
and gel coats, as applied, meet the
appropriate organic HAP emissions
limits, as discussed in § 63.5895(d).
(3) Compliance with organic HAP
content limits in Table 7 to this subpart
is demonstrated by maintaining an
average organic HAP content value less
than or equal to the appropriate organic
HAP contents listed in Table 7 to this
subpart, on a 12-month rolling average,
and/or by including in each compliance
report a statement that resins and gel
coats individually meet the appropriate
organic HAP content limits in Table 7
to this subpart, as discussed in
§ 63.5895(d).
*
*
*
*
*
11. Section 63.5910 is amended by:
a. Revising paragraph (f); and
n b. Adding paragraph (i) to read as
follows.
n
n
§ 63.5910
when?
What reports must I submit and
*
*
*
*
*
(f) You must report if you have
exceeded the 100 tpy organic HAP
emissions threshold if that exceedance
would make your facility subject to
§ 63.5805(a)(1) or (d). Include with this
report any request for an exemption
under § 63.5805(e). If you receive an
exemption under § 63.5805(e) and
subsequently exceed the 100 tpy organic
HAP emissions threshold, you must
E:\FR\FM\25AUR3.SGM
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ER25AU05.019
Where:
PR=percent reduction;
(Inlet) − (Outlet)
× 100
(Inlet)
ER25AU05.018
PR =
ER25AU05.017
50128
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
report this exceedance as required in
§ 63.5805(f).
*
*
*
*
*
(i) Where multiple compliance
options are available, you must state in
your next compliance report if you have
changed compliance options since your
last compliance report.
n 12. Section 63.5915 is amended by
revising paragraph (e) introductory text
to read as follows:
§ 63.5915
What records must I keep?
*
*
*
*
*
(e) For a new or existing continuous
lamination/ casting operation, you must
keep the records listed in paragraphs
(e)(1) through (4) of this section, when
complying with the percent reduction
and/or lbs/ton requirements specified in
paragraphs (a) and (c) through (d) of
§ 63.5805.
*
*
*
*
*
n 13. Section 63.5935 is amended to
revise the definitions of High
performance gel coat, Mixing, Neat resin
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Jkt 205001
plus, and Polymer casting to read as
follows:
§ 63.5935
subpart?
What definitions apply to this
*
*
*
*
*
High Performance gel coat means a
gel coat used on products for which
National Sanitation Foundation, United
States Department of Agriculture,
ASTM, durability, or other property
testing is required.
*
*
*
*
*
Mixing means the blending or
agitation of any HAP-containing
materials in vessels that are 5.00 gallons
(18.9 liters) or larger, and includes the
mixing of putties or polyputties. Mixing
may involve the blending of resin, gel
coat, filler, reinforcement, pigments,
catalysts, monomers, and any other
additives.
*
*
*
*
*
Neat resin plus means neat resin plus
any organic HAP-containing materials
that are added to the resin by the
supplier or the facility. Neat resin plus
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50129
does not include any added filler,
reinforcements, catalysts, or promoters.
Neat resin plus does include any
additions of styrene or methyl
methacrylate monomer in any form,
including in catalysts and promoters.
*
*
*
*
*
Polymer casting means a process for
fabricating composites in which
composite materials are ejected from a
casting machine or poured into an open,
partially open, or closed mold and
cured. After the composite materials are
poured into the mold, they are not
rolled out or worked while the mold is
open, except for smoothing the material
and/or vibrating the mold to remove
bubbles. The composite materials may
or may not include reinforcements.
Products produced by the polymer
casting process include cultured marble
products and polymer concrete.
*
*
*
*
*
n 14. Table 1 to subpart WWWW of part
63 is revised to read as follows:
BILLING CODE 6560–50–P
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17:54 Aug 24, 2005
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ER25AU05.020
50130
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
15. Table 3 to subpart WWWW of part
63 is revised to read as follows:
n
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As specified in § 63.5805, you must
meet the following organic HAP
emissions limits that apply to you:
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ER25AU05.021
BILLING CODE 6560–50–C
50131
50132
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
TABLE 3 TO SUBPART WWWW OF PART 63.—ORGANIC HAP EMISSIONS LIMITS FOR SPECIFIC OPEN MOLDING,
CENTRIFUGAL CASTING, PULTRUSION AND CONTINUOUS LAMINATION/CASTING OPERATIONS
If your operation type is . . .
And you use . . .
1 Your
1. open molding—corrosion-resistant and/or
high strength (CR/HS).
a. mechanical resin application ........................
b. filament application ......................................
c. manual resin application ..............................
113 lb/ton.
171 lb/ton.
123 lb/ton.
2. open molding—non-CR/HS ...........................
a. mechanical resin application ........................
b. filament application ......................................
c. manual resin application ..............................
88 lb/ton.
188 lb/ton.
87 lb/ton.
3. open molding—tooling ...................................
a. mechanical resin application ........................
b. manual resin application ..............................
254 lb/ton.
157 lb/ton.
4. open molding—low-flame spread/low-smoke
products.
a. mechanical resin application ........................
b. filament application ......................................
c. manual resin application ..............................
497 lb/ton.
270 lb/ton.
238 lb/ton.
5. open molding—shrinkage controlled resins 2
a. mechanical resin application ........................
b. filament application ......................................
c. manual resin application ..............................
354 lb/ton.
215 lb/ton.
180 lb/ton.
6. open molding—gel coat 3 ...............................
a. tooling gel coating ........................................
b. white/off white pigmented gel coating .........
c. all other pigmented gel coating ....................
d. CR/HS or high performance gel coat ..........
e. fire retardant gel coat ...................................
f. clear production gel coat ..............................
440
267
377
605
854
522
7. centrifugal casting—CR/HS ...........................
a. resin application with the mold closed, and
the mold is vented during spinning and cure.
b. resin application with the mold closed, and
the mold is not vented during spinning and
cure.
c. resin application with the mold open, and
the mold is vented during spinning and cure.
d. resin application with the mold open, and
the mold is not vented during spinning and
cure.
25 lb/ton.4
NA—this is considered to be a closed molding
operation.
25 lb/ton.4
Use the appropriate open molding emission
limit.5
8. centrifugal casting—non-CR/HS ....................
a. resin application with the mold closed, and
the mold is vented during spinning and cure.
b. resin application with the mold closed, and
mold is not vented during the spinning and
cure.
c. resin application with the mold open, and
the mold is vented during spinning and cure.
d. resin application with the mold open, and
the mold is not vented during spinning and
cure.
20 lb/ton.4
NA—this is considered to be a closed molding
operation.
20 lb/ton.4
Use the appropriate open molding emission
limit.5
9. pultrusion 6 .....................................................
N/A ...................................................................
reduce total organic HAP emissions by at
least 60 weight percent.
10. continuous lamination/casting ......................
N/A ...................................................................
reduce total organic HAP emissions by at
least 58.5 weight percent or not exceed a
organic HAP emissions limit of 15.7 lbs of
organic HAP per ton of neat resin plus and
neat gel coat plus.
organic HAP emissions limit is . . .
lb/ton.
lb/ton.
lb/ton.
lb/ton.
lb/ton.
lb/ton.
1 Organic HAP emissions limits for open molding and centrifugal casting are expressed as lb/ton. You must be at or below these values based
on a 12-month rolling average.
2 This emission limit applies regardless of whether the shrinkage controlled resin is used as a production resin or a tooling resin.
3 If you only apply gel coat with manual application, for compliance purposes treat the gel coat as if it were applied using atomized spray guns
to determine both emission limits and emission factors. If you use multiple application methods and any portion of a specific gel coat is applied
using nonatomized spray, you may use the nonatomized spray gel coat equation to calculate an emission factor for the manually applied portion
of that gel coat. Otherwise, use the atomized spray gel coat application equation to calculate emission factors.
4 For compliance purposes, calculate your emission factor using only the appropriate centrifugal casting equation in item 2 of Table 1 to this
subpart, or a site specific emission factor for after the mold is closed as discussed in § 63.5796.
5 Calculate your emission factor using the appropriate open molding covered cure emission factor in item 1 of Table 1 to this subpart, or a site
specific emission factor as discussed in § 63.5796.
6 Pultrusion machines that produce parts that meet the following criteria: 1,000 or more reinforcements or the glass equivalent of 1,000 ends of
113 yield roving or more; and have a cross sectional area of 60 square inches or more are not subject to this requirement. Their requirement is
the work practice of air flow management which is described in Table 4 to this subpart.
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Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
16. Table 4 to subpart WWWW of part
63 is revised to read as follows:
n
50133
As specified in § 63.5805, you must
meet the work practice standards in the
following table that apply to you:
TABLE 4 TO SUBPART WWWW OF PART 63.—WORK PRACTICE STANDARDS
For . . .
You must . . .
1. a new or existing closed molding operation using compression/injection molding.
uncover, unwrap or expose only one charge per mold cycle per compression/injection molding machine. For machines with multiple molds, one charge means
sufficient material to fill all molds for one cycle. For machines with robotic loaders, no more than one charge may be exposed prior to the loader. For machines fed by hoppers, sufficient material may be uncovered to fill the hopper.
Hoppers must be closed when not adding materials. Materials may be uncovered to feed to slitting machines. Materials must be recovered after slitting.
2. a new or existing cleaning operation ...................................
not use cleaning solvents that contain HAP, except that styrene may be used as
a cleaner in closed systems, and organic HAP containing cleaners may be
used to clean cured resin from application equipment. Application equipment
includes any equipment that directly contacts resin.
3. a new or existing materials HAP-containing materials storage operation.
keep containers that store HAP-containing materials closed or covered except
during the addition or removal of materials. Bulk HAP-containing materials storage tanks may be vented as necessary for safety.
4. an existing or new SMC manufacturing operation ..............
close or cover the resin delivery system to the doctor box on each SMC manufacturing machine. The doctor box itself may be open.
5. an existing or new SMC manufacturing operation ..............
use a nylon containing film to enclose SMC.
6. all mixing or BMC manufacturing operations1 .....................
use mixer covers with no visible gaps present in the mixer covers, except that
gaps of up to 1 inch are permissible around mixer shafts and any required instrumentation.
7. all mixing or BMC manufacturing operations1 .....................
close any mixer vents when actual mixing is occurring, except that venting is allowed during addition of materials, or as necessary prior to adding materials or
opening the cover for safety. Vents routed to a 95 percent efficient control device are exempt from this requirement.
8. all mixing or BMC manufacturing operations1 .....................
keep the mixer covers closed while actual mixing is occurring except when adding materials or changing covers to the mixing vessels.
9. a new or existing pultrusion operation manufacturing parts
that meet the following criteria: 1,000 or more reinforcements or the glass equivalent of 1,000 ends of 113 yield
roving or more; and have a cross sectional area of 60
square inches or more that is not subject to the 95 percent
organic HAP emission reduction requirement.
i. not allow vents from the building ventilation system, or local or portable fans to
blow directly on or across the wet-out area(s),
ii. not permit point suction of ambient air in the wet-out area(s) unless that air is
directed to a control device,
iii. use devices such as deflectors, baffles, and curtains when practical to reduce
air flow velocity across the wet-out area(s),
iv. direct any compressed air exhausts away from resin and wet-out area(s),
v. convey resin collected from drip-off pans or other devices to reservoirs, tanks,
or sumps via covered troughs, pipes, or other covered conveyance that shields
the resin from the ambient air,
vi. cover all reservoirs, tanks, sumps, or HAP-containing materials storage vessels except when they are being charged or filled, and
vii. cover or shield from ambient air resin delivery systems to the wet-out area(s)
from reservoirs, tanks, or sumps where practical.
1 Containers of 5 gallons or less may be open when active mixing is taking place, or during periods when they are in process (i.e., they are actively being used to apply resin). For polymer casting mixing operations, containers with a surface area of 500 square inches or less may be
open while active mixing is taking place.
17. The title and introductory text to
HAP emissions reductions requirement,
Table 5 to subpart WWWW of part 63 are you may meet the appropriate organic
revised to read as follows:
HAP emissions limits in the following
table:
Table 5 to Subpart WWW of Part 63.—
*
*
*
*
*
Alternative Organic HAP Emissions
Limits for Open Molding, Centrifugal
n 18. Table 7 to subpart WWWW of part
Casting, and SMC Manufacturing
63 is revised to read as follows:
Operations Where the Standards are
As specified in § 63.5810(d), when
Based on a 95 Percent Reduction
electing to use the same resin(s) for
Requirement
multiple resin application methods, you
may use any resin(s) with an organic
As specified in § 63.5805, as an
HAP content less than or equal to the
alternative to the 95 percent organic
n
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values shown in the following table, or
any combination of resins whose
weighted average organic HAP content
based on a 12-month rolling average is
less than or equal to the values shown
the following table:
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50134
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
TABLE 7—TO SUBPART WWWW OF PART 63.—OPTIONS ALLOWING USE OF THE SAME RESIN ACROSS DIFFERENT
OPERATIONS THAT USE THE SAME RESIN TYPE
If your facility has the following resin type and application
method . . .
The highest resin weight is* * * percent organic HAP content, or weighted average weight percent organic HAP content, you can use for . . .
1. CR/HS resins, centrifugal casting 1 2 ......................................
a. CR/HS mechanical ................................................................
b. CR/HS filament application ...................................................
c. CR/HS manual ......................................................................
3 48.0
2. CR/HS resins, nonatomized mechanical ...............................
a. CR/HS filament application ...................................................
b. CR/HS manual ......................................................................
46.4
46.4
3. CR/HS resins, filament application ........................................
CR/HS manual ..........................................................................
42.0
a. non-CR/HS mechanical ........................................................
b. non-CR/HS manual ...............................................................
c. non-CR/HS centrifugal casting 1 2 ..........................................
3 45.0
a. non-CR/HS manual ...............................................................
b. non-CR/HS centrifugal casting 1 2 .........................................
non-CR/HS manual ...................................................................
tooling manual ...........................................................................
tooling atomized mechanical .....................................................
38.5
38.5
37.5
91.4
45.9
4. non-CR/HS resins, filament application .................................
5. non-CR/HS resins, nonatomized mechanical ........................
6. non-CR/HS resins, centrifugal casting 1 2 ..............................
7. tooling resins, nonatomized mechanical ...............................
8. tooling resins, manual ............................................................
is . . .
48.0
48.0
45.0
45.0
1 If the centrifugal casting operation blows heated air through the molds, then 95 percent capture and control must be used if the facility wishes
to use this compliance option.
2 If the centrifugal casting molds are not vented, the facility may treat the centrifugal casting operations as if they were vented if they wish to
use this compliance option.
3 Nonatomized mechanical application must be used.
19. Table 8 to subpart WWWW of part
63 is revised to read as follows:
n
As specified in § 63.5860(a), you must
demonstrate initial compliance with
organic HAP emissions limits as
specified in the following table:
TABLE 8 TO SUBPART WWWW OF PART 63.—INITIAL COMPLIANCE WITH ORGANIC HAP EMISSIONS LIMITS
For . . .
That must meet the following organic HAP
emissions limit . . .
You have demonstrated initial compliance
if . . .
1. open molding and centrifugal casting operations.
a. an organic HAP emissions limit shown in
Tables 3 or 5 to this subpart, or an organic
HAP content limit shown in Table 7 to this
subpart.
i. you have met the appropriate organic HAP
emissions limits for these operations as calculated using the procedures in § 63.5810
on a 12-month rolling average 1 year after
the appropriate compliance date, and/or
ii. you demonstrate that any individual resins
or gel coats not included in (i) above, as
applied, meet their applicable emission limits, or
iii. you demonstrate using the appropriate values in Table 7 to this subpart that the
weighted average of all resins and gel coats
for each resin type and application method
meet the appropriate organic HAP contents.
2. open molding centrifugal casting, continuous
lamination/casting, SMC and BMC manufacturing, and mixing operations.
a. reduce total organic HAP emissions by at
least 95 percent by weight.
total organic HAP emissions, based on the results of the capture efficiency and destruction efficiency testing specified in Table 6 to
this subpart, are reduced by at least 95 percent by weight.
3. continuous lamination/casting operations ......
a. reduce total organic HAP emissions, by at
least 58.5 weight percent, or
total organic HAP emissions, based on the results of the capture efficiency and destruction efficiency in Table 6 to this subpart and
the calculation procedures specified in
§§ 63.5865 through 63.5890, are reduced
by at least 58.5 percent by weight.
total organic HAP emissions, based on the results of the capture efficiency and destruction efficiency testing specified in Table 6 to
this subpart and the calculation procedures
specified in §§ 63.5865 through 63.5890, do
not exceed 15.7 lbs of organic HAP per ton
of neat resin plus and neat gel coat plus.
b. not exceed an organic HAP emissions limit
of 15.7 lbs of organic HAP per ton of neat
resin plus and neat gel coat plus.
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50135
TABLE 8 TO SUBPART WWWW OF PART 63.—INITIAL COMPLIANCE WITH ORGANIC HAP EMISSIONS LIMITS—Continued
For . . .
That must meet the following organic HAP
emissions limit . . .
You have demonstrated initial compliance
if . . .
4. continuous lamination/casting operations ......
a. reduce total organic HAP emissions by at
least 95 weight percent or
total organic HAP emissions, based on the results of the capture efficiency and destruction efficiency testing specified in Table 6 to
this subpart and the calculation procedures
specified in §§ 63.5865 through 63.5890,
are reduced by at least 95 percent by
weight
total organic HAP emissions, based on the results of the capture efficiency and destruction efficiency testing specified in Table 6
and the calculation procedures specified in
§§ 63.5865 through 63.5890, do not exceed
1.47 lbs of organic HAP of per ton of neat
resin plus and neat gel coat plus.
b. not exceed an organic HAP emissions limit
of 1.47 lbs of organic HAP per ton of neat
resin plus and neat gel coat plus.
5. pultrusion operations .....................................
a. reduce total organic HAP emissions by at
least 60 percent by weight.
i. total organic HAP emissions, based on the
results of the capture efficiency and add-on
control device destruction efficiency testing
specified in Table 6 to this subpart, are reduced by at least 60 percent by weight,
and/or
ii. as part of the notification of initial compliance status, the owner/operator submits a
certified statement that all pultrusion lines
not controlled with an add-on control device, but for which an emission reduction is
being claimed, are using direct die injection,
and/or wet-area enclosures that meet the
criteria of § 63.5830.
6. pultrusion operations .....................................
a. reduce total organic HAP emissions by at
least 95 percent by weight.
i. total organic HAP emissions, based on the
results of the capture efficiency and add-on
control device destruction efficiency testing
specified in Table 6 to this subpart, are reduced by at least 95 percent by weight.
20. Table 9 to subpart WWWW of part
63 is revised to read as follows:
As specified in § 63.5860(a), you must
demonstrate initial compliance with
work practice standards as specified in
the following table:
n
TABLE 9 TO SUBPART WWWW OF PART 63.—INITIAL COMPLIANCE WITH WORK PRACTICE STANDARDS
For . . .
That must meet the following standards . . .
You have demonstrated initial compliance if
. . .
1. a new or existing closed molding operation
using compression/injection molding.
uncover, unwrap or expose only one charge
per mold cycle per compression/injection
molding machine. For machines with multiple molds, one charge means sufficient
material to fill all molds for one cycle. For
machines with robotic loaders, no more
than one charge may be exposed prior to
the loader. For machines fed by hoppers,
sufficient material may be uncovered to fill
the hopper. Hoppers must be closed when
not adding materials. Materials may be uncovered to feed to slitting machines. Materials must be recovered after slitting.
the owner or operator submits a certified
statement in the notice of compliance status
that only one charge is uncovered, unwrapped, or exposed per mold cycle per
compression/injection molding machine, or
prior to the loader, hoppers are closed except when adding materials, and materials
are recovered after slitting.
2. a new or existing cleaning operation .............
not use cleaning solvents that contain HAP,
except that styrene may be used in closed
systems, and organic HAP containing materials may be used to clean cured resin from
application equipment. Application equipment includes any equipment that directly
contacts resin between storage and applying resin to the mold or reinforcement.
the owner or operator submits a certified
statement in the notice of compliance status
that all cleaning materials, except styrene
contained in closed systems, or materials
used to clean cured resin from application
equipment, contain no HAP.
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50136
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 / Rules and Regulations
TABLE 9 TO SUBPART WWWW OF PART 63.—INITIAL COMPLIANCE WITH WORK PRACTICE STANDARDS—Continued
For . . .
That must meet the following standards . . .
You have demonstrated initial compliance if
. . .
3. a new or existing materials HAP-containing
materials storage operation.
keep containers that store HAP-containing
materials closed or covered except during
the addition or removal of materials. Bulk
HAP-containing materials storage tanks
may be vented as necessary for safety.
the owner or operator submits a certified
statement in the notice of compliance status
that all HAP-containing storage containers
are kept closed or covered except when
adding or removing materials, and that any
bulk storage tanks are vented only as necessary for safety.
4. an existing or new SMC manufacturing operation.
close or cover the resin delivery system to the the owner or operator submits a certified
doctor box on each SMC manufacturing
statement in the notice of compliance status
machine. The doctor box itself may be open.
that the resin delivery system is closed or
covered.
5. an existing or new SMC manufacturing operation.
use a nylon containing film to enclose SMC ...
the owner or operator submits a certified
statement in the notice of compliance status
that a nylon-containing film is used to enclose SMC.
6. an existing or new mixing or BMC manufacturing operation.
use mixer covers with no visible gaps present
in the mixer covers, except that gaps of up
to 1 inch are permissible around mixer
shafts and any required instrumentation.
the owner or operator submits a certified
statement in the notice of compliance status
that mixer covers are closed during mixing
except when adding materials to the mixers, and that gaps around mixer shafts and
required instrumentation are less than 1
inch.
7. an existing mixing or BMC manufacturing operation.
not actively vent mixers to the atmosphere
while the mixing agitator is turning, except
that venting is allowed during addition of
materials, or as necessary prior to adding
materials for safety.
the owner or operator submits a certified
statement in the notice of compliance status
that mixers are not actively vented to the
atmosphere when the agitator is turning except when adding materials or as necessary for safety.
8. a new or existing mixing or BMC manufacturing operation.
keep the mixer covers closed during mixing
except when adding materials to the mixing
vessels.
the owner or operator submits a certified
statement in the notice of compliance status
that mixers closed except when adding materials to the mixing vessels.
9. a new or existing pultrusion operation manufacturing parts that meet the following criteria:
1,000 or more reinforcements or the glass
equivalent of 1,000 ends of 113 yield roving
or more; and have a cross sectional area of
60 square inches or more that is not subject
to the 95 percent organic HAP emission reduction requirement.
i. Not allow vents from the building ventilation
system, or local or portable fans to blow directly on or across the wet-out area(s),
ii. not permit point suction of ambient air in
the wet-out area(s) unless that air is directed to a control device,
iii. use devices such as deflectors, baffles,
and curtains when practical to reduce air
flow velocity across the wet-out area(s),
iv. direct any compressed air exhausts away
from resin and wet-out area(s),
v. convey resin collected from drip-off pans or
other devices to reservoirs, tanks, or sumps
via covered troughs, pipes, or other covered conveyance that shields the resin from
the ambient air,
vi. clover all reservoirs, tanks, sumps, or
HAP-containing materials storage vessels
except when they are being charged or
filled, and
vii. cover or shield from ambient air resin delivery systems to the wet-out area(s) from
reservoirs, tanks, or sumps where practical.
the owner or operator submits a certified
statement in the notice of compliance status
that they have complied with all the requirements listed in 9.i through 9.vii.
[FR Doc. 05–16701 Filed 8–24–05; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 70, Number 164 (Thursday, August 25, 2005)]
[Rules and Regulations]
[Pages 50118-50136]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-16701]
[[Page 50117]]
-----------------------------------------------------------------------
Part V
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emissions Standards for Hazardous Air Pollutants: Reinforced
Plastic Composites Production; Direct Final Rule
Federal Register / Vol. 70, No. 164 / Thursday, August 25, 2005 /
Rules and Regulations
[[Page 50118]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[OAR-2003-0003; FRL-7957-7]
RIN 2060-AM23
National Emissions Standards for Hazardous Air Pollutants:
Reinforced Plastic Composites Production
AGENCY: Environmental Protection Agency (EPA).
ACTION: Direct final rule; amendments.
-----------------------------------------------------------------------
SUMMARY: The EPA is taking direct final action on amendments to the
national emissions standards for hazardous air pollutants (NESHAP) for
reinforced plastic composites production which were issued April 12,
2003, under section 112 of the Clean Air Act (CAA). The direct final
amendments revise compliance options for open molding, correct errors,
and add clarification to sections of the rule. We are issuing the
amendments as a direct final rule, without prior proposal, because we
view the revisions as noncontroversial and anticipate no adverse
comments. However, in the Proposed Rules section of this Federal
Register notice, we are publishing a separate document that will serve
as the proposal to amend the NESHAP for reinforced plastic composites
production if adverse comments are filed.
DATES: The direct final rule is effective on October 24, 2005 without
further notice, unless EPA receives adverse written comment by
September 26, 2005 or if a public hearing is requested by September 6,
2005. If adverse comments are received, EPA will publish a timely
withdrawal in the Federal Register indicating which provisions will
become effective and which provisions are being withdrawn due to
adverse comment.
ADDRESSES: Submit your comments, identified by Docket ID No. OAR-2003-
0003, by one of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the on-line instructions for submitting comments.
Agency Web site: https://www.epa.gov/edocket. EDOCKET,
EPA's electronic public docket and comment system, is EPA's preferred
method for receiving comments. Follow the on-line instructions for
submitting comments.
E-mail: a-and-r-docket@epa.gov and barnett.keith@epa.gov.
Fax: (202) 566-1741 and (919) 541-5600.
Mail: U.S. Postal Service, send comments to: HQ EPA Docket
Center (6102T), Attention Docket ID No. OAR-2003-0003, 1200
Pennsylvania Avenue, NW., Washington, DC 20460. Please include a total
of two copies. We request that you also send a separate copy of each
comment to the contact person listed below (see FOR FURTHER INFORMATION
CONTACT).
Hand Delivery: In person or by courier, deliver comments
to: HQ EPA Docket Center (6102T), Attention Docket ID No. OAR-2003-
0003, 1301 Constitution Avenue, NW., Room B-108, Washington, DC 20004.
Such deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information. Please include a total of two copies.
Instructions: Direct your comments to Docket ID No. OAR-2003-0003.
The EPA's policy is that all comments received will be included in the
public docket without change and may be made available online at http:/
/www.epa.gov/edocket, including any personal information provided,
unless the comment includes information claimed to be confidential
business information (CBI) or other information whose disclosure is
restricted by statute. Do not submit information that you consider to
be CBI or otherwise protected through EDOCKET, regulations.gov, or e-
mail. Send or deliver information identified as CBI only to the
following address: Mr. Roberto Morales, OAQPS Document Control Officer,
EPA (C404-02), Attention Docket ID No. OAR-2003-0003, Research Triangle
Park, NC 27711. Clearly mark the part or all of the information that
you claim to be CBI. The EPA EDOCKET and the Federal regulations.gov
Web sites are ``anonymous access'' systems, which means EPA will not
know your identity or contact information unless you provide it in the
body of your comment. If you send an e-mail comment directly to EPA
without going through EDOCKET or regulations.gov, your e-mail address
will be automatically captured and included as part of the comment that
is placed in the public docket and made available on the Internet. If
you submit an electronic comment, EPA recommends that you include your
name and other contact information in the body of your comment and with
any disk or CD-ROM you submit. If EPA cannot read your comment due to
technical difficulties and cannot contact you for clarification, EPA
may not be able to consider your comment. Electronic files should avoid
the use of special characters, any form of encryption, and be free of
any defects or viruses. For additional information about EPA's public
docket visit EDOCKET on-line or see the Federal Register of May 31,
2002 (67 FR 38102).
Docket: All documents in the docket are listed in the EDOCKET index
at https://www.epa.gov/edocket. Although listed in the index, some
information is not publicly available, i.e., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, is not placed on the Internet and will be
publicly available only in hard copy form. Publicly available docket
materials are available either electronically in EDOCKET or in hardcopy
at the HQ EPA Docket Center, Docket ID No. OAR-2003-0003, EPA West
Building, Room B-102, 1301 Constitution Ave., NW., Washington, DC. The
Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the HQ EPA
Docket Center is (202) 566-1742. A reasonable fee may be charged for
copying docket materials.
FOR FURTHER INFORMATION CONTACT: For further information contact Mr.
Keith Barnett, EPA, Office of Air Quality Planning and Standards,
Emission Standards Division, Minerals and Inorganic Chemicals Group
(C504-05), Research Triangle Park, North Carolina 27711; telephone
number (919) 541-5605; fax number (919) 541-5600; e-mail address:
barnett.keith@epa.gov.
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and entities potentially regulated
by this action include:
------------------------------------------------------------------------
Examples of
Category NAICS code\1\ regulated entities
------------------------------------------------------------------------
Industry........................ 325211, 326122, Reinforced plastic
325991, 326191, composites
327991, 327993, production
332998, 33312, facilities that
33651, 335311, manufacture
335313, 335312, intermediate and/
33422, 336211, or final products
336112, 336211, using styrene
33651, 33635, containing
336399, 33612, thermoset resins
336213, 336413; and gel coats.
and 336214.
[[Page 50119]]
Federal Government.............. .................. Federally owned
facilities that
manufacture
intermediate and/
or final products
using styrene
containing
thermoset resins
and gel coats.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility is regulated by this action,
you should examine the applicability criteria in 40 CFR 63.5785 and 40
CFR 63.5787 of the final NESHAP. If you have any questions regarding
the applicability of this action to a particular entity, consult the
person listed in the preceding FOR FURTHER INFORMATION CONTACT section.
Worldwide Web (WWW). In addition to being available in the docket,
an electronic copy of today's final NESHAP will also be available on
the WWW through the Technology Transfer Network (TTN). Following the
Administrator's signature, a copy of the NESHAP will be posted on the
TTN's policy and guidance page for newly proposed or promulgated rules
at https://www.epa.gov/ttn/oarpg/. The TTN provides information and
technology exchange in various areas of air pollution control.
Comments. We are publishing the direct final rule amendments
without prior proposal because we view the amendments as
noncontroversial and do not anticipate adverse comments. However, in
the Proposed Rules section of this Federal Register notice, we are
publishing a separate document that will serve as the proposal to amend
the NESHAP for reinforced plastic composites production if adverse
comments are filed. If we receive any adverse comments on one or more
distinct amendments, we will publish a timely withdrawal in the Federal
Register informing the public which provisions will become effective,
and which provisions are being withdrawn due to adverse comment. We
will address all public comments in a subsequent final rule, should the
Agency determine to issue one. Any of the distinct amendments in
today's direct final rule for which we do not receive adverse comment
will become effective on the previously mentioned date. We will not
institute a second comment period on the direct final rule amendments.
Any parties interested in commenting must do so at this time.
Judicial Review. Under section 307(b)(1) of the CAA, judicial
review of the direct final rule amendments is available only by filing
a petition for review in the U.S. Court of Appeals for the District of
Columbia Circuit by October 24, 2005. Under section 307(d)(7)(B) of the
CAA, only an objection to the direct final rule amendments that was
raised with reasonable specificity during the period for public comment
can be raised during judicial review. Moreover, under section 307(b)(2)
of the CAA, the requirements established by the direct final rule
amendments may not be challenged separately in any civil or criminal
proceeding brought by EPA to enforce these requirements.
Outline. The information presented in this preamble is organized as
follows:
I. Background
II. Amendments to 40 CFR Part 63, Subpart WWWW
III. Statutory and Executive Order Reviews
A. Executive Order 12866, Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132, Federalism
F. Executive Order 13175, Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045, Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211, Actions Concerning Regulations that
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Congressional Review Act
I. Background
The EPA promulgated NESHAP for reinforced plastic composites
production on April 21, 2003. The final rule (40 CFR part 63, subpart
WWWW) includes standards for hazardous air pollutants (HAP), as well as
monitoring, performance testing, recordkeeping, and reporting
requirements related to those standards. After promulgation of the
rule, EPA received numerous questions relating to rule interpretation.
The questions pointed out minor inconsistencies in some of the tables
and the rule language, areas where the rule requirements were not
clear, and restrictions that would preclude most facilities using the
least burdensome open molding compliance option. Today's action
includes direct final rule amendments that resolve inconsistencies,
clarify language, and add additional compliance flexibility. None of
the amendments will have any discernable effect on the stringency of
the rule.
II. Amendments to 40 CFR Part 63, Subpart WWWW
This subpart applies to facilities that manufacture reinforced
plastic composites and are located at major sources of hazardous air
pollutants. For more information on rule applicability see 40 CFR
63.5785.
The EPA received numerous questions relating to rule requirements
for polymer casting and closed molding operations. These operations
were mentioned in the rule or rule preamble so it would be clear that
they were covered by the rule. However, we did not list any
requirements for these operations in the rule, except for compression/
injection closed molding which has a work practice requirement. In
order to make it clear these operations have no requirements, polymer
casting and closed molding operations (except for compression/injection
molding) have been added to the list of operations with no requirements
in 40 CFR 63.5790(c). We also added language to that paragraph to
clarify that though certain operations have no requirements, any
requirements that apply to co-located operations are not affected.
A question was raised concerning area sources that commenced
construction prior to August 2, 2002, but did not become a major source
until after August 2, 2002. The final rule language in 40 CFR
63.5795(a)(2) appears to imply that any area source that became major
due to an expansion or other type of construction after August 2, 2002,
would be considered a new source because it was not an affected source
prior to commencing construction. Our intent was that any existing
source would not become a new source as the result of reconstruction.
Therefore, we are changing the sentence ``You commence construction,
and no other reinforced plastic composites production affected source
exists at that site'' by removing the word affected from the sentence.
The new language will now read ``You commence construction, and no
other reinforced plastic composites production source exists at that
site.'' Therefore, it will
[[Page 50120]]
now be clear that an area source that existed prior to August 3, 2002
will not be considered a new source once it becomes major due to an
expansion or other type of reconstruction.
In 40 CFR 63.5799, the first sentence of paragraph (a) refers to
paragraphs (b) and (d) of 40 CFR 63.5805. Paragraph (b) of 40 CFR
63.5805 discusses existing source requirements. We should have
referenced paragraph (c) of 40 CFR 63.5805, which discusses
requirements for new facilities. We have changed the rule text to
correct this.
Also in 40 CFR 63.5799(b), we included a sentence that stated ``If
an existing facility has accepted an enforceable permit limit of less
than 100 tons per year of HAP, and can demonstrate that they will
operate at that level subsequent to the compliance date, then they can
be deemed to be below the 100 tons per year (tpy) threshold.'' We
received a comment that this sentence implies that a facility that used
process controls could not use a permit limit of 100 tons per year
(tpy) to demonstrate they were below the 100 tpy threshold. Our intent
was that any facility that could demonstrate, through its permit
requirements, that it would be below the 100 tpy threshold would not
have to perform emission calculations. Therefore, we have changed the
sentence to read ``If an existing facility has accepted an enforceable
permit limit that would result in emissions of less than 100 tpy of HAP
measured prior to any add-on controls, and can demonstrate that they
will operate at that level subsequent to the compliance date, they can
be deemed to be below the 100 tpy threshold.'' This should make it
clear that both restricted operation hours and use of process controls
are acceptable methods to demonstrate through permit requirements that
the facility will not meet nor exceed the 100 tpy threshold.
We received numerous questions concerning 40 CFR 63.5805,
specifically concerning when the 95 percent control requirement applied
to existing sources, and which operations were potentially subject to
95 percent control. We have revised the wording of 40 CFR 63.5805 to
make it more clear by changing paragraphs (a) and (b). Paragraph 40 CFR
63.5805(a) now discusses only the limits applicable to centrifugal
casting and continuous lamination/casting operations, rather that all
operations at existing sources. Paragraph 40 CFR 63.5805(b) discusses
all operations at existing sources not covered in paragraph 40 CFR
63.5805(a). No requirements have changed as result of this revision.
We received several questions relating to the values for the
highest organic HAP content for compliant materials shown in Table 3 to
subpart WWWW of part 63. In one case, a local regulatory agency wanted
to write the organic HAP limits in Table 3 to subpart WWWW as absolute
permit limits. In another case, someone interpreted the organic HAP
limits as absolute limits not to be exceeded.
The purpose of the highest organic HAP content for compliant
materials shown in Table 3 to subpart WWWW was only to provide examples
of compliant materials, and these values are not emission limits or HAP
content limits. The actual emission limits are the pounds per ton (lb/
ton) limits in the third column of Table 3 to subpart WWWW. If you meet
the lb/ton limits in the third column of Table 3 to subpart WWWW, you
are in compliance, regardless of the HAP content of the resin or gel
coat.
In order to clarify our intent, we have removed the fourth column
from Table 3 to subpart WWWW and reorganized the discussion of
compliance options in 40 CFR 63.5810. Paragraph (a) of 40 CFR 63.5810
now covers how to determine if a specific resin or gel coat, as
applied, meets its applicable emission limit. Paragraph (b) of 40 CFR
63.5810 covers averaging within each individual combination of
operation type and resin application method or gel coat type. Paragraph
(c) of 40 CFR 63.5810 covers demonstrating compliance using a weighted
average emission limit. Paragraph (d) of 40 CFR 63.5810 covers options
where you can meet the organic HAP emissions limit for one resin
application method and use the same resin for all application methods
of that resin type.
After promulgation, it was pointed out to EPA that for a facility
to be able to use the compliant materials compliance option, all
materials would have to be compliant. Therefore, even if a facility
used numerous resin and gel coats, having one noncompliant material
would require all materials be included in some type of averaging. This
would not result in any additional emissions reductions, but would
increase the amount of reporting and recordkeeping.
A second comment concerned the use of the term ``compliant
materials.'' It was pointed out that it is the combination of a
specific resin or gel coat, the application method, and controls that
determine compliance, not the resin or gel coat alone. For example, a
38 percent HAP resin applied with nonatomized spray has an emission
factor that is below its corresponding emission limit and, therefore,
would comply with its applicable emission limit. However, if the same
resin is applied manually, its emission factor would be above its
corresponding emission limit, and to comply with the rule, this
combination of resin and application method would have to be averaged
with other operations. This specific resin, as applied, complies in one
case, but not the other. Therefore, using the term compliant materials
is misleading.
For this reason, we have modified 40 CFR 63.5810 to clarify that
when a specific resin or gel coat, as applied, meets the applicable
emission limit, then it is in compliance, and we have dropped the term
compliant materials from the rule. We are also modifying the rule to
allow facilities to both demonstrate compliance for some resins and gel
coats using averaging, and that some individual resins and gel coats,
as applied, comply with their emission limits. This change will have no
impact on the actual rule limits and should result in no change in HAP
emissions, but may reduce the required reporting and recordkeeping. We
have also revised paragraph (d) of 40 CFR 63.5895, which discusses
collecting data to demonstrate continuous compliance, to reflect this
change in compliance options. We are limiting this flexibility for a
specific resin or gel coat to state that if a specific resin or gel
coat is being used in any averaging calculations, then all of that
specific resin or gel coat resin must be part of averaging, even if the
resin, as applied, would meet its applicable emission limit. You must
collect resin use data for any resin or gel coat that is involved in
averaging.
In paragraph (a) of 40 CFR 63.5810, we state that you may
demonstrate compliance for an individual resin or gel coat based on the
HAP content, application method, and any controls that reduce its
emission factor. As an example, a non-corrosion resistant/high strength
(non-CR/HS) resin with an organic HAP content of 38 percent, applied
using nonatomized spray, would have an emission factor of 86 lb/ton
calculated using Equation 1.c.i of table 1 to subpart WWWW of part 63.
The emission limit for this operation as shown in table 3 to subpart
WWWW of part 63 is 88 lb/ton. Therefore, this resin, as applied,
complies with its emission limit. If the facility switches to atomized
resin application, the emission factor would change to 183 lb/ton, and
the resin would not comply with its emission limit.
A second example of demonstrating compliance for an individual
resin or
[[Page 50121]]
gel coat would be a 41 percent HAP resin that contains a vapor
suppressant with a vapor suppressant effectiveness factor of 0.5
applied using nonatomized spray. The emission factor calculated using
Equation 1.c.i from table 1 to subpart WWWW of part 63 would be 74.2
lb/ton. This is below the emission limit of 88 lb/ton. Therefore, this
resin, as applied complies with its emission limit as long as
nonatomized mechanical application and vapor suppressant continue to be
used.
If a facility required to meet the limits in table 3 to subpart
WWWW of part 63 has some type of add-on control, the control efficiency
may be used to show compliance. For example, a facility that uses a 35
percent HAP white gel coat with atomized spray has an emission factor
of 335.5 lb/ton, which is above the allowable emission limit of 267 lb/
ton. Therefore, this gel coat, as applied, does not comply with its
emission limit. However, if the facility controlled the gel coat spray
booth emissions by 47.5 percent overall (50 percent capture efficiency
and 95 percent control), the emission factor would now be 176 lb/ton,
and the gel coat does comply. This would require that the facility
demonstrate the capture and control efficiency using the appropriate
test methods in the NESHAP.
We have also added a paragraph (d)(4) to 40 CFR 63.5810 that states
if a facility elects to comply using the option in paragraph (d) of 40
CFR 63.5810 and uses resins that meet the organic HAP limits in table 7
to subpart WWWW of part 63, then those individual resins would be
considered to be in compliance, and resin use records are not required.
A commenter stated that some pultrusion machines have multiple
preform and pre-wet areas prior to the die. This configuration is
incompatible with the language of 40 CFR 63.5830(b)(4) because this
language would only be correct for one pre-wet area. Therefore, we have
revised the language so multiple preform and pre-wet areas can be used.
This change does not affect the total amount of area allowed to be open
and should not have any impact on control effectiveness.
A commenter stated that some direct die injection systems do not
recycle resin drip directly back to the resin injection chamber. It is
recycled back to the process. We agree that recycling the resin back to
the process would result in no additional emissions and have modified
the description of direct die injection in 40 CFR 63.5830(c)(3) to
reflect this.
Another commenter stated that they manufactured large pultruded
parts that currently do not meet the large parts definition of 1,000
reinforcements and a cross sectional area of 60 inches or more shown in
footnote 6 of table 3 to subpart WWWW of part 63. These parts were well
over 60 inches of cross sectional area but contain large roving and
stitched fabrics for reinforcement. They maintained that these parts
should be included in the large parts definition because the factors we
used to determine what made a part large, i.e., part size and
complexity, were as relevant here as they would be if they replaced the
fabric and larger roving with a smaller roving and more individual
reinforcements to meet the 1,000 reinforcement requirement.
We agree with this comment and have changed the definition of large
pultruded parts for existing pultrusion operations in footnote 6 to
table 3 of subpart WWWW of part 63 to 60 square inches or more and
1,000 reinforcements, or 60 square inches or more and the glass
equivalent of 1,000 ends of 113 yield roving. This change also includes
correcting the cross sectional measure to 60 square inches, not 60
inches. We also made corresponding changes to item 9 of table 9 to
subpart WWWW of part 63.
We received a comment that equation 2 in 40 CFR 63.5885 was in
error because, based on the definition of uncontrolled wet-out area
organic HAP emissions, the equation did not account for emissions that
are captured and vented to a control device. We agreed with this
comment and have revised equations 2 and 3 of 40 CFR 63.5885 to account
for all emissions generated in the wet-out areas.
A commenter noted that we did not specify how a source was to
report changing compliance options. We have added paragraph (i) to 40
CFR 63.5910 that requires the source to state if they changed
compliance options in their next compliance report.
We made several corrections to the definitions in 40 CFR 63.5935 in
response to comments. In the definition for ``high performance gel
coat,'' we had listed the National Science Foundation as a source of
property testing standards. This should have been the National
Sanitation Foundation. We changed the definition of ``mixing'' to
include mixing of putties or polyputties. In the definition for ``neat
resin plus,'' we had left the word ``plus'' out of the last sentence.
In the definition of ``polymer casting,'' a commenter noted that
sometimes polymer casters vibrate or smooth the material. We added
language to the ``polymer casting'' definition to make it clear that
vibrating or smoothing the resin is not considered rolling out or
working the resin.
We made several changes to table 1 to subpart WWWW of part 63. We
corrected a typographical error in the column numbering. We also
corrected equation 1.f where we had an error on the first term of the
equation and added a new equation to calculate emissions from atomized
spray gel coat using robotic or automated spray. Finally, we added a
footnote to table 1 to subpart WWWW of part 63 stating that the
equations presented are intended for use to determine compliance with
the rule and do not preclude the use of other emission factors to
calculate emissions for other purposes, such as reports required by
their title V permit. The reason for this change was an industry
concern that State and local regulators were requiring sources to use
the equations in table 1 to subpart WWWW of part 63 in lieu of
potentially more accurate factors. However, this footnote does not
preclude a facility from using the equations in table 1 to subpart WWWW
of part 63 if these equations are deemed to be the most accurate
available.
Several changes were made to table 3 to subpart WWWW of part 63
based on comments and questions received after promulgation of the
final rule. We received a comment that for three of the operations in
table 1 to subpart WWWW of part 63, substituting the value for the
highest HAP content for a compliant resin in column four into the
equations in table 1 to subpart WWWW of part 63 resulted in a
calculated emission factor that was above the corresponding emission
limit. This should not happen if the resin or gel coat is considered
compliant. On further review, we discovered that the error was due to
the way we rounded the calculations during floor development. As a
result, the facilities that set the floor for these three operations
would not be in compliance. We do not believe that the rounding
procedure should result in a floor-setting facility to now be out of
compliance with the floor. Therefore, we changed the rounding technique
used to calculate the emission limits for the open molding operations
in table 3 to subpart WWWW of part 63. The result was the emission
limits for the three operations noted by the commenter changed
slightly. The limit for open molding, CR/HS resins, mechanical resin
application changed from 112 to 113 lb/ton. The emission limit for non-
CR/HS resin, mechanical resin changed from 87 to 88 lb/ton. The
emission limit for open molding, tooling gel coat changed from 437 to
440 lb/ton. These changes will not affect the costs
[[Page 50122]]
of compliance or emissions reductions of the rule. The changes simply
make the floor emission limits consistent with the facilities setting
the floors. The changes in table 3 to subpart WWWW of part 63 also
slightly changed the calculated maximum HAP content for these processes
shown in table 7 to subpart WWWW of part 63, and we have updated table
7 to subpart WWWW of part 63 to reflect the changes in table 3 to
subpart WWWW of part 63.
One commenter stated that regulated sources were confused on which
emission limit to use for shrinkage controlled resins when the resin is
used to make tools. We added a footnote to clarify that a shrinkage
controlled resin is subject to the emission limits in item 5 of table 3
to subpart WWWW of part 63 regardless of whether it is used as a
tooling or a production resin.
In table 3 to subpart WWWW of part 63 we did not have emission
limits for manually applied gel coat because we did not have data to
develop specific limits. In the footnotes, we stated that for
compliance purposes, manually applied gel coat should be treated as if
it were applied using spray guns. In table 1 to subpart WWWW of part
63, we had an equation to calculate an emission factor for manual gel
coat application, but we stated not to use the equation for compliance
purposes. We believe this has caused some confusion. Therefore, we have
removed the manual gel coat equation from table 1 to subpart WWWW of
part 63 because this equation is not necessary to show compliance with
the NESHAP. We have also revised the footnote concerning manual gel
coat application in table 3 to subpart WWWW of part 63 to make it more
clear that to demonstrate compliance for manually applied gel coat you
treat manually applied gel coat as if it were applied using spray
equipment.
A commenter noted that footnote 1 should apply to items 6 and 7 of
table 4 to subpart WWWW of part 63, not just to item 8. We agree with
this comment and have revised table 4 to subpart WWWW of part 63
accordingly.
A commenter noted that table 7 to subpart WWWW of part 63 as
written implied that, for items 1.a and 4.a, it would be permissible to
use atomized mechanical application. This was not our intent. The
compliance options in table 7 were intended to provide additional
flexibility to regulated sources by allowing the use of the same resin
in different operations. The organic HAP limits based on mechanical
resin application were all determined using nonatomized spray.
Therefore, we have added a footnote to items 1.a and 4.a. of table 7 to
subpart WWWW of part 63 to state that nonatomized resin application is
required.
A commenter noted that the language in item 5.a.ii of table 8 to
subpart WWWW of part 63 implies that all pultrusion machines at
existing sources must reduce emissions by 60 weight percent, while the
language in 40 CFR 63.5830(e)(2) states that facilities may demonstrate
compliance if the weighted average reduction based on resin throughput
for all machines combined in 60 percent. We have revised item 5.a.ii of
table 8 to subpart WWWW of part 63 to make the language consistent with
40 CFR 63.5830(e)(2). We also changed 40 CFR 63.5830(e)(2) to correct a
spelling error.
We received several questions concerning the applicability of rule
requirements to filler putties used to fill gaps or smooth sharp
corners. We did not specifically investigate these materials in the
rulemaking. Putties are sometimes made on site using production resin,
but are also purchased as a separate product. We noted that the NESHAP
for Boat Manufacturing exempted putties, polyputties, and adhesives
from any requirements. Because we cannot say with certainty that filler
putties could meet the emission limits for manual resin application, we
are amending the rule to exclude putties, polyputties, and adhesives
from any emission limits. This will make the Reinforced Plastic
Composites Production NESHAP consistent with the Boat Manufacturing
NESHAP. However, any emissions from mixing of putties and polyputties
would be subject to the appropriate mixing emission limits or work
practices. We do not believe this will result in any change in the
stringency of the NESHAP for two reasons. First, most facilities use
very small amounts of putty compared to their use of resin and gel
coat. Second, the small amount of putty used will have a very small
surface area relative to the volume and be highly filled, which will
tend to result in less emissions than a comparable volume of resin or
gel coat.
We also have amended Sec. Sec. 63.5900, 63.5910, and 63.5915 of 40
CFR part 63 to parallel changes in other sections and incorporate
paragraph referencing changes.
III. Statutory and Executive Order Reviews
A. Executive Order 12866, Regulatory Planning and Review
Under Executive Order 12866 (58 FR 51735, October 4, 1993), the EPA
must determine whether this regulatory action is ``significant'' and,
therefore, subject to Office of Management and Budget (OMB) review and
the requirements of the Executive Order. The Executive Order defines
``significant regulatory action'' as one that is likely to result in a
rule that may:
(1) Have an annual effect on the economy of $100 million or more or
adversely affect in a material way the economy, a sector of the
economy, productivity, competition, jobs, the environment, public
health or safety, or State, local, or tribal governments or
communities;
(2) create a serious inconsistency or otherwise interfere with an
action taken or planned by another agency;
(3) materially alter the budgetary impact of entitlements, grants,
user fees, or loan programs or the rights and obligations of recipients
thereof; or
(4) raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in
the Executive Order.
It has been determined that this rule is not a ``significant
regulatory action'' under the terms of Executive Order 12866 and is,
therefore, not subject to OMB review.''
B. Paperwork Reduction Act
This action does not impose any new information collection burden.
This action adds clarifications and corrections to the final standards.
However, the OMB has previously approved the information collection
requirements contained in the existing regulations (68 FR 36982, June
20, 2003) under the provisions of the Paperwork Reduction Act, 44
U.S.C. 3501, et seq. and has assigned OMB control number 2060-0509 (EPA
ICR No. 1976.02). A copy of the Information Collection Request (ICR)
may be obtained from Susan Auby by mail at the Office of Environmental
Information, Collection Strategies Division (2822), EPA, 1200
Pennsylvania Avenue, NW., Washington, DC 20460, by e-mail at
auby.susan@epa.gov, or by calling (202) 566-1672. You also may download
a copy from the Internet at https://www.epa.gov/icr. Include the ICR
number in any correspondence.
Burden means the total time, effort, or financial resources
expended by persons to generate, maintain, retain, or disclose or
provide information to or for a Federal agency. This includes the time
needed to review instructions; develop, acquire, install, and utilize
technology and systems for the purposes of collecting, validating, and
verifying information, processing and maintaining information, and
disclosing and providing information; adjust the
[[Page 50123]]
existing ways to comply with any previously applicable instructions and
requirements; train personnel to be able to respond to a collection of
information; search data sources; complete and review the collection of
information; and transmit or otherwise disclose the information.
An agency may not conduct or sponsor, and a person is not required
to respond to a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for EPA's
regulations are listed in 40 CFR part 9.
C. Regulatory Flexibility Analysis
EPA has determined that it is not necessary to prepare a regulatory
flexibility analysis in connection with the direct final rule
amendments.
For purposes of assessing the impacts of today's final rule on
small entities, small entity is defined as: (1) A small business as
defined by the Small Business Administrations' regulations at 13 CFR
121.201; (2) a small governmental jurisdiction that is a government of
a city, county, town, school district or special district with a
population of less than 50,000; and (3) a small organization that is
any not-for-profit enterprise which is independently owned and operated
and is not dominant in its field.
After considering the economic impacts of today's direct final rule
amendments on small entities, EPA has concluded that this action will
not have a significant economic impact on a substantial number of small
entities. We have determined that the direct final rule amendments will
not impose any new requirements on small entities. Today's action
includes direct final rule amendments that resolve inconsistencies,
clarify language, and add additional compliance flexibility. None of
the amendments will have any discernable effect on the stringency of
the rule.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA), Public
Law 104-4, establishes requirements for Federal agencies to assess the
effects of their regulatory actions on State, local, and tribal
governments and the private sector. Under section 202 of the UMRA, EPA
generally must prepare a written statement, including a cost-benefit
analysis, for proposed and final rules with ``Federal mandates'' that
may result in expenditures to State, local, and tribal governments, in
the aggregate, or to the private sector, of $100 million or more in any
1 year. Before promulgating a rule for which a written statement is
needed, section 205 of the UMRA generally requires us to identify and
consider a reasonable number of regulatory alternatives and adopt the
least costly, most cost-effective, or least burdensome alternative that
achieves the objectives of the rule. The provisions of section 205 do
not apply when they are inconsistent with applicable law. Moreover,
section 205 allows us to adopt an alternative other than the least
costly, most cost-effective, or least burdensome alternative if the
Administrator publishes with the final rule an explanation why that
alternative was not adopted. Before EPA establishes any regulatory
requirements that may significantly or uniquely affect small
governments, including tribal governments, it must have developed under
section 203 of the UMRA a small government agency plan. The plan must
provide for notifying potentially affected small governments, enabling
officials of affected small governments to have meaningful and timely
input in the development of EPA regulatory proposals with significant
Federal intergovernmental mandates, and informing, educating, and
advising small governments on compliance with the regulatory
requirements.
The EPA has determined that the direct final rule amendments do not
contain a Federal mandate that may result in expenditures of $100
million or more for State, local, and tribal governments, in the
aggregate, or the private sector in any 1 year. The direct final rule
amendments apply only to affected sources in the reinforced plastic
composites industry and clarify and correct errors in the final rule
and, therefore, add no additional burden on sources. Thus, the direct
final rule amendments are not subject to the requirements of sections
202 and 205 of the UMRA.
E. Executive Order 13132, Federalism
Executive Order 13132, entitled ``Federalism'' (64 FR 43255, August
10, 1999), requires EPA to develop an accountable process to ensure
``meaningful and timely input by State and local officials in the
development of regulatory policies that have federalism implications.''
``Policies that have federalism implications'' is defined in the
Executive Order to include regulations that have ``substantial direct
effects on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.''
The direct final rule amendments do not have federalism
implications. They will not have substantial direct effects on the
States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government, as specified in Executive Order 13132. No
reinforced plastic composites production facilities subject to the
direct final rule amendments are owned by State or local governments.
Therefore, State and local governments will not have any direct
compliance costs resulting from the direct final rule amendments.
Furthermore, the direct final rule amendments do not require these
governments to take on any new responsibilities. Thus, Executive Order
13132 does not apply to the direct final rule amendments.
F. Executive Order 13175, Consultation and Coordination With Indian
Tribal Governments
Executive Order 13175, entitled ``Consultation and Coordination
with Indian Tribal Governments'' (65 FR 67249, November 9, 2000),
requires EPA to develop an accountable process to ensure ``meaningful
and timely input by tribal officials in the development of regulatory
policies that have tribal implications.'' The direct final rule
amendments do not have tribal implications as specified in Executive
Order 13175. They will not have substantial direct effects on tribal
governments, on the relationship between the Federal government and
Indian tribes, or on the distribution of power and responsibilities
between the Federal government and Indian tribes, because we are not
aware of any Indian tribal governments or communities affected by the
direct final rule amendments. Thus, Executive Order 13175 does not
apply to the direct final rule amendments.
The EPA specifically solicits additional comment on the direct
final rule amendments from tribal officials.
G. Executive Order 13045, Protection of Children From Environmental
Health Risks and Safety Risks
Executive Order 13045 (62 FR 19885, April 23, 1997) applies to any
rule that: (1) Is determined to be ``economically significant'' as
defined under Executive Order 12866, and (2) concerns an environmental
health or safety risk that EPA has reason to believe may have a
disproportionate effect on children. If the regulatory action meets
both criteria, the Agency must evaluate the environmental health or
safety effects of the planned rule on children, and explain why the
planned regulation is preferable to other potentially effective and
reasonably feasible alternatives
[[Page 50124]]
considered by the Agency. The EPA interprets Executive Order 13045 as
applying only to those regulatory actions that are based on health or
safety risks, such that the analysis required under section 5-501 of
the Executive Order has the potential to influence the regulation. The
direct final rule amendments are not subject to Executive Order 13045
because they are based on technology performance and not on health or
safety risks. They are also not considered ``economically significant''
as defined under Executive Order 12866.
H. Executive Order 13211, Actions That Significantly Affect Energy
Supply, Distribution, or Use
The direct final rule amendments are not subject to Executive Order
13211 (66 FR 28355, May 22, 2001) because they are not a significant
regulatory action under Executive Order 12866.
I. National Technology Transfer Advancement Act
Section 12(d) of the National Technology Transfer Advancement Act
(NTTAA) of 1995, Public Law 104-113, 12(d) (15 U.S.C. 272 note) directs
EPA to use voluntary consensus standards (VCS) in its regulatory
activities unless to do so would be inconsistent with applicable law or
otherwise impractical. The VCS are technical standards (e.g., materials
specifications, test methods, sampling procedures, and business
practices) that are developed or adopted by VCS bodies. The NTTAA
directs EPA to provide Congress, through the OMB, explanations when the
Agency decides not to use available and applicable VCS.
The direct final rule amendments do not involve technical
standards. Therefore, EPA is not considering the use of any VCS.
J. Congressional Review Act
The Congressional Review Act, 5 U.S.C. 801, et seq., as added by
the Small Business Regulatory Enforcement Fairness Act of 1996,
generally provides that before a rule may take effect, the agency
promulgating the rule must submit a rule report, which includes a copy
of the rule, to each House of the Congress and to the Comptroller
General of the United States. The EPA will submit a report containing
the direct final rule amendments and other required information to the
United States Senate, the United States House of Representatives, and
the Comptroller General of the United States prior to publication of
the direct final rule amendments in the Federal Register. A major rule
cannot take effect until 60 days after it is published in the Federal
Register. The direct final rule amendments are not a ``major rule'' as
defined by 5 U.S.C. 804(2). The direct final rule amendments are
effective on October 24, 2005.
List of Subjects in 40 CFR Part 63
Environmental protection, Air pollution control, Hazardous
substances, and Reporting and recordkeeping requirements.
Dated: August 16, 2005.
Stephen L. Johnson,
Administrator.
0
For the reasons stated in the preamble, title 40, chapter I, part 63 of
the Code of the Federal Regulations is amended as follows:
PART 63--[AMENDED]
0
1. The authority citation for part 63 continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
Subpart WWWW--[Amended]
0
2. Section 63.5790 is amended by revising paragraph (c) to read as
follows:
Sec. 63.5790 What parts of my plant does this subpart cover?
* * * * *
(c) The following operations are specifically excluded from any
requirements in this subpart: application of mold sealing and release
agents; mold stripping and cleaning; repair of parts that you did not
manufacture, including non-routine manufacturing of parts; personal
activities that are not part of the manufacturing operations (such as
hobby shops on military bases); prepreg materials as defined in Sec.
63.5935; non-gel coat surface coatings; application of putties,
polyputties, and adhesives; repair or production materials that do not
contain resin or gel coat; research and development operations as
defined in section 112(c)(7) of the CAA; polymer casting; and closed
molding operations (except for compression/injection molding). Note
that the exclusion of certain operations from any requirements applies
only to operations specifically listed in this paragraph. The
requirements for any co-located operations still apply.
* * * * *
0
3. Section 63.5795 is revised to read as follows:
Sec. 63.5795 How do I know if my reinforced plastic composites
production facility is a new affected source or an existing affected
source?
(a) A reinforced plastic composites production facility is a new
affected source if it meets all the criteria in paragraphs (a)(1) and
(2) of this section.
(1) You commence construction of the source after August 2, 2001.
(2) You commence construction, and no other reinforced plastic
composites production source exists at that site.
(b) For the purposes of this subpart, an existing affected source
is any affected source that is not a new affected source.
0
4. Section 63.5799 is amended by:
0
a. Revising paragraph (a); and
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b. Revising the paragraph (b) introductory text to read as follows:
Sec. 63.5799 How do I calculate my facility's organic HAP emissions
on a tpy basis for purposes of determining which paragraphs of Sec.
63.5805 apply?
* * * * *
(a) For new facilities prior to startup, calculate a weighted
average organic HAP emissions factor for the operations specified in
Sec. 63.5805(c) and (d) on a lbs/ton of resin and gel coat basis. Base
the weighted average on your projected operation for the 12 months
subsequent to facility startup. Multiply the weighted average organic
HAP emissions factor by projected resin use over the same period. You
may calculate your organic HAP emissions factor based on the factors in
Table 1 to this subpart, or you may use any HAP emissions factor
approved by us, such as factors from the ``Compilation of Air Pollutant
Emissions Factors, Volume I: Stationary Point and Area Sources (AP-
42),'' or organic HAP emissions test data from similar facilities.
(b) For existing facilities and new facilities after startup, you
may use the procedures in either paragraph (b)(1) or (2) of this
section. If the emission factors for an existing facility have changed
over the period of time prior to their initial compliance date due to
incorporation of pollution-prevention control techniques, existing
facilities may base the average emission factor on their operations as
they exist on the compliance date. If an existing facility has accepted
an enforceable permit limit that would result in less than 100 tpy of
HAP measured prior to any add-on controls, and can demonstrate that
they will operate at that level subsequent to the compliance date, they
can be deemed to be below the 100 tpy threshold.
* * * * *
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5. Section 63.5805 is revised to read as follows:
Sec. 63.5805 What standards must I meet to comply with this subpart?
You must meet the requirements of paragraphs (a) through (h) of
this section
[[Page 50125]]
that apply to you. You may elect to comply using any options to meet
the standards described in Sec. Sec. 63.5810 through 63.5830. Use the
procedures in Sec. 63.5799 to determine if you meet or exceed the 100
tpy threshold.
(a) If you have an existing facility that has any centrifugal
casting or continuous casting/lamination operations, you must meet the
requirements of paragraph (a)(1) or (2) of this section:
(1) If the combination of all centrifugal casting and continuous
lamination/casting operations emit 100 tpy or more of HAP, you must
reduce the total organic HAP emissions from centrifugal casting and
continuous lamination/casting operations by at least 95 percent by
weight. As an alternative to meeting the 95 percent by weight
requirement, centrifugal casting operations may meet the applicable
organic HAP emissions limits in Table 5 to this subpart and continuous
lamination/casting operations may meet an organic HAP emissions limit
of 1.47 lbs/ton of neat resin plus and neat gel coat plus applied. For
centrifugal casting, the percent reduction requirement does not apply
to organic HAP emissions that occur during resin application onto an
open centrifugal casting mold using open molding application
techniques.
(2) If the combination of all centrifugal casting and continuous
lamination/casting operations emit less than 100 tpy of HAP, then
centrifugal casting and continuous lamination/casting operations must
meet the appropriate requirements in Table 3 to this subpart.
(b) All operations at existing facilities not listed in paragraph
(a) of this section must meet the organic HAP emissions limits in Table
3 to this subpart and the work practice standards in Table 4 to this
subpart that apply, regardless of the quantity of HAP emitted.
(c) If you have a new facility that emits less than 100 tpy of HAP
from the combination of all open molding, centrifugal casting,
continuous lamination/casting, pultrusion, SMC manufacturing, mixing,
and BMC manufacturing, you must meet the organic HAP emissions limits
in Table 3 to this subpart and the work practice standards in Table 4
to this subpart that apply to you.
(d)(1) Except as provided in paragraph (d)(2) of this section, if
you have a new facility that emits 100 tpy or more of HAP from the
combination of all open molding, centrifugal casting, continuous
lamination/casting, pultrusion, SMC manufacturing, mixing, and BMC
manufacturing, you must reduce the total organic HAP emissions from
these operations by at least 95 percent by weight and meet any
applicable work practice standards in Table 4 to this subpart that
apply to you. As an alternative to meeting 95 percent by weight, you
may meet the organic HAP emissions limits in Table 5 to this subpart.
If you have a continuous lamination/casting operation, that operation
may alternatively meet an organic HAP emissions limit of 1.47 lbs/ton
of neat resin plus and neat gel coat plus applied.
(2)(i) If your new facility manufactures large reinforced plastic
composites parts using open molding or pultrusion operations, the
specific open molding and pultrusion operations used to produce large
parts are not required to reduce HAP emissions by 95 weight percent,
but must meet the emission limits in Table 3 to this subpart.
(ii) A large open molding part is defined as a part that, when the
final finished part is enclosed in the smallest rectangular six-sided
box into which the part can fit, the total interior volume of the box
exceeds 250 cubic feet, or any interior sides of the box exceed 50
square feet.
(iii) A large pultruded part is a part that exceeds an outside
perimeter of 24 inches or has more than 350 reinforcements.
(e) If you have a new or existing facility subject to paragraph
(a)(2) or (c) of this section at its initial compliance date that
subsequently meets or exceeds the 100 tpy threshold in any calendar
year, you must notify your permitting authority in your compliance
report. You may at the same time request a one-time exemption from the
requirements of paragraph (a)(1) or (d) of this section in your
compliance report if you can demonstrate all of the following:
(1) The exceedance of the threshold was due to circumstances that
will not be repeated.
(2) The average annual organic HAP emissions from the potentially
affected operations for the last 3 years were below 100 tpy.
(3) Projected organic HAP emissions for the next calendar year are
below 100 tpy, based on projected resin and gel coat use and the HAP
emission factors calculated according to the procedures in Sec.
63.5799.
(f) If you apply for an exemption in paragraph (e) of this section
and subsequently exceed the HAP emission thresholds specified in
paragraph (a)(2) or (c) of this section over the next 12-month period,
you must notify the permitting authority in your semiannual report, the
exemption is removed, and your facility must comply with paragraph
(a)(1) or (d) of this section within 3 years from the time your organic
HAP emissions first exceeded the threshold.
(g) If you have repair operations subject to this subpart as
defined in Sec. 63.5785, these repair operations must meet the
requirements in Tables 3 and 4 to this subpart and are not required to
meet the 95 percent organic HAP emissions reduction requirements in
paragraph (a)(1) or (d) of this section.
(h) If you use an add-on control device to comply with this
subpart, you must meet all requirements contained in 40 CFR part 63,
subpart SS.
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6. Section 63.5810 is revised to read as follows:
Sec. 63.5810 What are my options for meeting the standards for open
molding and centrifugal casting operations at new and existing sources?
You must use one of the following methods in paragraphs (a) through
(d) of this section to meet the standards for open molding or
centrifugal casting operations in Table 3 or 5 to this subpart. You may
use any control method that reduces organic HAP emissions, including
reducing resin and gel coat organic HAP content, changing to
nonatomized mechanical application, using covered curing techniques,
and routing part or all of your emissions to an add-on control. You may
use different compliance options for the different operations listed in
Table 3 or 5 to this subpart. The necessary calculations must be
completed within 30 days after the end of each month. You may switch
between the compliance options in paragraphs (a) through (d) of this
section. When you change to an option based on a 12-month rolling
average, you must base the average on the previous 12 months of data
calculated using the compliance option you are changing to, unless you
were previously using an option that did not require you to maintain
records of resin and gel coat use. In this case, you must immediately
begin collecting resin and gel coat use data and demonstrate compliance
12 months after changing options.
(a) Demonstrate that an individual resin or gel coat, as applied,
meets the applicable emission limit in Table 3 or 5 to this subpart.
(1) Calculate your actual organic HAP emissions factor for each
different process stream within each operation type. A process stream
is defined as each individual combination of resin or gel coat,
application technique, and control technique. Process streams within
operations types are considered different from each other if any of the
following four
[[Page 50126]]
characteristics vary: the neat resin plus or neat gel coat plus organic
HAP content, the gel coat type, the application technique, or the
control technique. You must calculate organic HAP emissions factors for
each different process stream by using the appropriate equations in
Table 1 to this subpart for open molding and for centrifugal casting,
or site-specific organic HAP emissions factors discussed in Sec.
63.5796. The emission factor calculation should include any and all
emission reduction techniques used including any add-on controls. If
you are using vapor suppressants to reduce HAP emissions, you must
determine the vapor suppressant effectiveness (VSE) by conducting
testing according to the procedures specified in appendix A to subpart
WWWW of 40 CFR part 63. If you are using an add-on control device to
reduce HAP emissions, you must determine the add-on control factor by
conducting capture and control efficiency testing using the procedures
specified in Sec. 63.5850. The organic HAP emissions factor calculated
from the equations in Table 1 to this subpart, or a site-specific
emissions factor, is multiplied by the add-on control factor to
calculate the organic HAP emissions factor after control. Use Equation
1 of this section to calculate the add-on control factor used in the
organic HAP emissions factor equations.
[GRAPHIC] [TIFF OMITTED] TR25AU05.013
Where:
Percent Control Efficiency=a value calculated from organic HAP
emissions test measurements made according to the requirements of
Sec. 63.5850 to this subpart.
(2) If the calculated emission factor is less than or equal to the
appropriate emission limit, you have demonstrated that this process
stream complies with the emission limit in Table 3 to this subpart. It
is not necessary that all your process streams, considered
individually, demonstrate compliance to use this option for some
process streams. However, for any individual resin or gel coat you use,
if any of the process streams that include that resin or gel coat are
to be used in any averaging calculations described in paragraphs (b)
through (d) of this section, then all process streams using that
individual resin or gel coat must be included in the averaging
calculations.
(b) Demonstrate that, on average, you meet the individual organic
HAP emissions limits for each combination of operation type and resin
application method or gel coat type. Demonstrate that on average you
meet the individual organic HAP emissions limits for each unique
combination of operation type and resin application method or gel coat
type shown in Table 3 to this subpart that applies to you.
(1)(i) Group the process streams described in paragraph (a) to this
section by operation type and resin application method or gel coat type
listed in Table 3 to this subpart and then calculate a weighted average
emission factor based on the amounts of each individual resin or gel
coat used for the last 12 months. To do this, sum the product of each
individual organic HAP emissions factor calculated in paragraph (a)(1)
of this section and the amount of neat resin plus and neat gel coat
plus usage that corresponds to the individual factors and divide the
numerator by the total amount of neat resin plus and neat gel coat plus
used in that operation type as shown in Equation 2 of this section.
[GRAPHIC] [TIFF OMITTED] TR25AU05.014
Where:
Actual Process Stream EFi=actual organic HAP emissions
factor for process stream i, lbs/ton;
Materiali=neat resin plus or neat gel coat plus used
during the last 12 calendar months for process stream i, tons;
n=number of process streams where you calculated an organic HAP
emissions factor.
(ii) You may, but are not required to, include process streams
where you have demonstrated compliance as described in paragraph (a) of
this section, subject to the limitations described in paragraph (a)(2)
of this section, and you are not required to and should not include
process streams for which you will demonstrate compliance using the
procedures in paragraph (d) of this section.
(2) Compare each organic HAP emissions factor calculated in
paragraph (b)(1) of this section with its corresponding organic HAP
emissions limit in Table 3 or 5 to this subpart. If all emissions
factors are equal to or less than their corresponding emission limits,
then you are in compliance.
(c) Demonstrate compliance with a weighted average emission limit.
Demonstrate each month