Parts and Accessories Necessary for Safe Operation; General Amendments, 48008-48055 [05-14259]
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Federal Register / Vol. 70, No. 156 / Monday, August 15, 2005 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Motor Carrier Safety
Administration
49 CFR Parts 390, 392 and 393
[Docket No. FMCSA–1997–2364]
RIN 2126–AA61
Parts and Accessories Necessary for
Safe Operation; General Amendments
Federal Motor Carrier Safety
Administration (FMCSA), DOT.
ACTION: Final rule.
AGENCY:
SUMMARY: FMCSA amends part 393 of
the Federal Motor Carrier Safety
Regulations (FMCSRs), Parts and
Accessories Necessary for Safe
Operation. The amendments are
intended to remove obsolete and
redundant regulations; respond to
several petitions for rulemaking;
provide improved definitions of vehicle
types, systems, and components; resolve
inconsistencies between part 393 and
the National Highway Traffic Safety
Administration’s Federal Motor Vehicle
Safety Standards (49 CFR part 571); and
codify certain FMCSA regulatory
guidance concerning the requirements
of part 393. Generally, the amendments
do not involve the establishment of new
or more stringent requirements, but a
clarification of existing requirements.
This action is intended to make many
sections more concise, easier to
understand and more performance
oriented.
DATES: The rule is effective September
14, 2005. The publications incorporated
by reference in this final rule are
approved by the Director of the Office
of the Federal Register as of September
14, 2005.
FOR FURTHER INFORMATION CONTACT: Mr.
Jeffrey J. Van Ness, Vehicle and
Roadside Operations Division, Federal
Motor Carrier Safety Administration,
202–366–0676, 400 Seventh Street, SW.,
Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
Legal Basis for the Relemaking
This rulemaking is based on the
authority of the Motor Carrier Act of
1935 and the Motor Carrier Safety Act
of 1984 (49 U.S.C. 31131 et seq.).
The Motor Carrier Act of 1935, as
amended, provides that ‘‘[t]he Secretary
of Transportation (Secretary) may
prescribe requirements for: (1)
Qualifications and maximum hours-ofservice of employees of, and safety of
operation and equipment of, a motor
carrier; and (2) qualifications and
maximum hours-of-service of employees
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of, and standards of equipment of, a
private motor carrier, when needed to
promote safety of operation.’’ (49 U.S.C.
31502(b)).
This final rule amends the Federal
Motor Carrier Safety Regulations
(FMCSRs) to remove obsolete and
redundant regulations; respond to
several petitions for rulemaking;
provide improved definitions of vehicle
types, systems, and components; resolve
inconsistencies between part 393 and
the National Highway Traffic Safety
Administration’s Federal Motor Vehicle
Safety Standards (49 CFR part 571); and
codify certain FMCSA regulatory
guidance concerning the requirements
of part 393. Generally, the amendments
do not involve the establishment of new
or more stringent requirements, but a
clarification of existing requirements.
This action is intended to make many
sections more concise, easier to
understand and more performance
oriented. The adoption and enforcement
of such rules is specifically authorized
by the Motor Carrier Act of 1935. This
final rule rests squarely on that
authority.
The Motor Carrier Safety Act of 1984
provides concurrent authority to
regulate drivers, motor carriers, and
vehicle equipment. It requires the
Secretary to ‘‘prescribe regulations on
commercial motor vehicle safety.’’ The
regulations shall prescribe minimum
safety standards for commercial motor
vehicles. At a minimum, the regulations
shall ensure that: (1) Commercial motor
vehicles are maintained, equipped,
loaded, and operated safely; (2) the
responsibilities imposed on operators of
commercial motor vehicles do not
impair their ability to operate the
vehicles safely; (3) the physical
condition of operators of commercial
motor vehicles is adequate to enable
them to operate vehicles safely; and (4)
the operation of commercial motor
vehicles does not have a deleterious
effect on the physical condition of the
operators’ (49 U.S.C. 31136(a)).
This final rule concerns parts and
accessories necessary for the safe
operation of commercial motor vehicles.
It is based primarily on section
31136(a)(1) and (2), and secondarily on
section 31136(a)(4). This rulemaking
would ensure CMVs are maintained,
equipped, loaded, and operated safely
by requiring certain vehicle
components, systems and equipment to
meet minimum standards such that the
mechanical condition of the vehicle is
not likely to cause a crash or
breakdown.
The final rule provides improved
guidance concerning parts and
accessories to CMV drivers who are
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responsible for ensuring vehicles are in
safe and proper operating condition
before each trip, and reporting to their
employers any defects or deficiencies
observed by, or reported to, the driver
during the work day. By ensuring
commercial motor vehicles are in safe
and proper working order, it is less
likely that the mechanical condition of
the vehicle would cause a crash or
breakdown. Therefore, drivers’
responsibilities for the operation of their
commercial motor vehicles do not, if
fulfilled in accordance with the
regulations, impair their ability to
operate vehicles safely.
Finally, the rulemaking would ensure
the operation of CMVs does not have a
deleterious effect on the physical
condition of the operators of vehicles by
requiring vehicle components and
systems meet specific performance
requirements. Compliance with these
requirements would help to ensure that
the mechanical condition of the vehicle
is not likely to cause a crash or
breakdown.
Therefore, FMCSA considers the
requirements of 49 U.S.C. 31136 (a)(1),
(2) and (4) to be applicable to this
rulemaking action. The rulemaking
would amend regulations concerning
commercial vehicle equipment,
prescribe regulations applicable to the
responsibilities frequently imposed
upon drivers to ensure their ability to
operate safely is not impaired, and help
to prevent serious injuries to CMV
drivers that could result from
improperly secured loads.
With regard to 49 U.S.C. 31136(a)(3),
FMCSA does not believe this provision
concerning the physical condition of
drivers is applicable to this rulemaking
because this rulemaking does not
concern the establishment of driver
qualifications standards. This final rule
addresses safety requirements
applicable to commercial motor vehicle
parts and accessories necessary for safe
operation and does not include issues
related to the physical qualifications or
physical capabilities of drivers who
must operate such vehicles.
However, before prescribing any such
regulations, FMCSA must consider the
‘‘costs and benefits’’ of any proposal (49
U.S.C. 31136(c)(2)(A)).
This final rule requires commercial
motor vehicles to be maintained,
equipped and operated safely. It
removes obsolete and redundant
regulations; responds to several
petitions for rulemaking; provides
improved definitions of vehicle types,
systems, and components; resolves
inconsistencies between part 393 and
the National Highway Traffic Safety
Administration’s Federal Motor Vehicle
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Safety Standards (49 CFR part 571); and
codifies certain FMCSA regulatory
guidance concerning the requirements
of part 393. The fundamental purpose of
49 CFR part 393 Parts and Accessories
Necessary for Safe Operation is to
ensure that no employer shall operate a
commercial motor vehicle or cause or
permit it to be operated, unless it is
equipped in accordance with the
requirements and specifications of this
part. However, nothing contained in
part 393 shall be construed to prohibit
the use of additional equipment and
accessories, not inconsistent with or
prohibited by part 393, provided such
equipment and accessories do not
decrease the safety of operation of the
motor vehicles on which they are used.
Compliance with the rules concerning
parts and accessories is necessary to
ensure vehicles are equipped with the
specified safety devices and equipment.
Background
On April 7, 1997, the Federal
Highway Administration (FHWA)
published a notice of proposed
rulemaking (NPRM) to amend part 393
(62 FR 18170). FHWA received
numerous petitions for rulemaking and
requests for interpretation of the
requirements of part 393 which raised
the need for amendments to clarify
several provisions of the safety
regulations. In addition, the National
Highway Traffic Safety Administration
(NHTSA), the Federal agency
responsible for establishing safety
standards for the manufacture of motor
vehicles and certain motor vehicle
equipment, made several amendments
to its Federal Motor Vehicle Safety
Standards (FMVSSs) that necessitate
amendments to the FMCSRs in order to
eliminate inconsistencies between part
393 and the FMVSSs. Comments were
requested by June 13, 1997.
Extension of Comment Period
On June 12, 1997, FHWA published a
notice in the Federal Register to extend
the comment period until July 28, 1997
(69 FR 32066). The extension was in
response to a request from the Motor
Equipment Manufacturers Association
(MEMA) (62 FR 32066). MEMA
requested the extension in order to
develop what it described as
‘‘meaningful and responsive comments’’
to the proposed revisions of § 393.25,
Requirements for lamps other than head
lamps, § 393.45, Brake tubing and hose
adequacy, and § 393.46, Brake tubing
and hose connections. A copy of the
MEMA request is included in the
docket.
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Publication of Final Rule on § 393.60,
Glazing in Specified Openings
On January 9, 1998, FHWA revised its
requirements concerning glazing
materials, windshield condition,
coloring and tinting of windshields and
windows, and obstruction to the driver’s
field of view for commercial motor
vehicles operated in interstate
commerce (63 FR 1383). The revision
was intended to remove obsolete
regulatory language, establish
requirements that were more
performance-based than the previous
rules, and respond to requests for
waivers to allow the use of windshieldmounted transponders. The agency had
proposed revising § 393.60 as part of the
April 14, 1997, NPRM. Upon review of
the docket comments and requests for
waivers, the agency decided to issue a
final rule on glazing materials,
windshields and windows and to
publish, at a later date, a final rule on
the remaining issues covered in the
NPRM.
Public Meeting About the Proposed
Changes to the Brake Hose Regulations
On March 24, 1998, FHWA held a
public meeting to discuss requirements
for brake hoses used on commercial
motor vehicles. An announcement of
the meeting was published in the
Federal Register on February 20, 1998
(63 FR 8606). Several brake hose
manufacturers submitted comments in
response to the 1997 notice of proposed
rulemaking expressing opposition to the
proposed changes to §§ 393.45 and
393.46. They believe the proposed
removal of references to the Society of
Automotive Engineers’ (SAE) standards
would have an adverse impact on safety.
Some of the brake hose manufacturers
contacted members of Congress to voice
their concerns. As a result, the agency
received numerous calls from
congressional staff and letters from
members of the House and Senate.
At the request of congressional staff,
FHWA met with representatives from
several congressional offices on October
24, 1997, to explain the proposed
rulemaking and the roles of the FHWA
and the NHTSA. During this meeting
FHWA offered to hold a public meeting
concerning brake hoses. The meeting
was intended to initiate dialogue
between FHWA, NHTSA, manufacturers
of brake hoses, brake hose assemblies,
and brake hose end fittings for use on
commercial motor vehicles, and
interested parties concerning the
adequacy of Federal requirements for
brake hoses and related components.
Copies of presentations made by the
participants are included in the docket.
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On October 30, 1998, three brake
manufacturers, Elf Atochem North
America, Inc., Mark IV Industrial/Dayco
Eastman, and Parker Hannifin
Corporation 1 filed a joint petition for
rulemaking with NHTSA. The
petitioners requested that certain
requirements relating to brake hoses,
brake hose tubing, and brake hose end
fittings that are administered by FHWA
be incorporated into FMVSS No. 106 (49
CFR 571.106). Specifically, the
petitioners requested incorporation of
the requirements of 49 CFR 393.45
(Brake tubing and hose, adequacy) and
49 CFR 393.46 (Brake tubing and hose
connections) into FMVSS No. 106. On
May 15, 2003, NHTSA published an
NPRM proposing amendments to
FMVSS No. 106 (68 FR 26384). On
December 20, 2004 NHTSA published
its final rule amending FMVSS No. 106
(69 FR 76298).
In consideration of NHTSA’s revision
of FMVSS No. 106, FMCSA believes the
issues raised by commenters responding
to the proposed revisions to 49 CFR
393.45 and 393.46 have been resolved
through NHTSA’s rulemaking.
Discussion of Comments Received in
Response to the April 14, 1997, NPRM
The agency received 36 comments in
response to the NPRM. The commenters
were: Air Ride Control, Inc.; Amerex
Corporation; the American Trucking
Associations (ATA) (two submissions to
the docket); Burns Consulting
Associates; Colorado Department of
Public Safety; Commercial Vehicle
Safety Alliance (CVSA) (two
submissions to the docket); Robert J.
Crail, a transportation engineering
consultant; W. E. Currie, a consulting
engineer; Dana Corporation, Boston
Weatherhead Division; Electronic
Controls Company; Elf Atochem North
America, Inc.; Georgia Public Service
¨
Commission; Grote Industries, Inc.; Huls
America, Inc.; Lufkin Trailers; Mark IV
Industrial—Dayco Eastman; The
Commonwealth of Massachusetts,
Department of Public Utilities; National
Association of State Fire Marshals;
National Association of Trailer
Manufacturers; National Automobile
Dealers Association; National
Automobile Transporters Association;
National Propane Gas Association;
Oklahoma Highway Patrol; Parker
Hannifin Corporation (two submissions
to the docket); Rockwell International
Corporation (the automotive division of
1 Since the petition was filed with NHTSA, Mark
IV Industrial/Dayco Eastman has been acquired by
Parker Hannifin Corporation. Elf Atochem North
America, Inc. was integrated into Atofina Chemical,
Inc. The successor petitioning companies are
referred to as Parker/Atofina.
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Rockwell is now Meritor Automotive);
Star Headlight and Lantern Company,
Inc.; Transportation Safety Equipment
Institute; Truck Manufacturers
Association; Truck Trailer
Manufacturers Association; UBE
Industries (America), Inc.; Donald H.
Verhoff; and, Wells Cargo, Inc.
Of the comments received, 10 focused
on the issue of the agency’s proposal to
remove references to certain SAE brake
hose standards and recommended
practices. Because this issue is being
addressed through a separate
rulemaking by NHTSA, FMCSA will not
provide a discussion of brake hose
manufacturing standards.
With regard to the remaining
comments, the majority of the
commenters supported the proposed
amendments. Several, however,
suggested minor enhancements or
modifications to the specific wording
proposed by the agency, or changes in
terminology. For example, a
transportation engineering consultant
suggested we use ‘‘upper beam’’ and
‘‘lower beam’’ when describing
headlight terminology. Along similar
lines, AMERIX Corporation, a fire
extinguisher manufacturer, advised us
that the type 4B:C extinguisher
referenced in the proposed amendments
to § 393.95 is no longer manufactured.
The National Association of State Fire
Marshals (NASFM) argued that this
rulemaking does nothing to address
their 1995 petition to amend the
FMCSRs to require fire extinguishers on
all lightweight vehicles (under 10,000
pounds gross vehicle weight rating
(GVWR)), operated in interstate
commerce. A copy of the petition was
attached. The Agency previously
explained to NASFM that generally, the
FMCSRs are not applicable to
lightweight vehicles and that the
reference to lightweight vehicles under
49 CFR 393.95 was an error. The term
was supposed to have been removed
when the agency incorporated the
statutory definition of CMV from the
Motor Carrier Act of 1984. Fire
extinguishers are required on all power
units subject to the FMCSRs, including
vehicles designed or used to transport 9
to 15 passengers (including the driver),
for direct compensation, if the vehicle is
driven more than 75 air miles beyond
the driver’s normal work reporting
location. This rulemaking was never
intended to address this issue.
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Amendments to 49 CFR Parts 390, 392
and 393: Section-by-Section Discussion
of the Amendments
Part 390, Subpart A—General
Applicability and Definitions
Section 390.5—Definition of DriveawayTowaway Operation
Parts 393 and 396 of the FMCSRs
include several exceptions for
driveaway-towaway operations.
Currently, a driveaway-towaway
operation is defined as one in which a
motor vehicle constitutes the
commodity being transported and one
or more set of wheels of the vehicle
being transported are on the surface of
the roadway during transportation. The
driveaway-towaway exceptions are
intended to address situations in which
compliance with some of the vehicle
regulations is not practicable because of
the circumstances surrounding the
delivery or transportation of the vehicle.
Examples of driveaway-towaway
operations include the delivery of a
newly manufactured commercial motor
vehicle from a manufacturer to a
dealership, the delivery of a new or
used motor vehicle from the dealership
to the purchaser, or certain movements
of vehicles to a repair or maintenance
facility. Among the provisions of parts
393 and 396 which do not apply to
driveaway-towaway operations are the
requirements for lamps and reflectors,
brakes, driver vehicle inspection
reports, maintenance records, and
periodic inspection.
The concept of providing exceptions
for such operations dates back to the
former Interstate Commerce
Commission’s (ICC) May 27, 1939,
Order under Ex-Parte No. MC–2 (14
M.C.C. 669, at 679). A driveawaytowaway operation was originally
defined by the ICC as ‘‘any operation in
which a single motor vehicle or
combination of motor vehicles, new or
used, constitutes the commodity being
transported and in which the motive
power of any such motor vehicles is
utilized.’’ In 1952, the ICC revised the
definition to read ‘‘any operation in
which any motor vehicle or motor
vehicles, new or used, constitute the
commodity being transported, when one
or more set of wheels of any such motor
vehicle or motor vehicles are on the
roadway during the course of
transportation; whether or not any such
motor vehicle furnishes the motive
power.’’ (17 FR 4422, 4423, May 15,
1952).
The current definition of a driveawaytowaway operation was published on
May 19, 1988 (53 FR 18052). FMCSA
continues to believe the definition does
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not provide sufficient guidance in
identifying the specific types of vehicle
operations covered. Therefore, FMCSA
revises the definition of driveawaytowaway operation to limit the use of
the various exceptions to situations in
which motor vehicles are being
transported: (1) Between vehicle
manufacturer’s facilities, (2) between a
vehicle manufacturer and a dealership
or a purchaser, (3) between a dealership,
or other entity selling or leasing the
vehicle, and a purchaser or lessee, (4) to
a motor carrier’s terminal or repair
facility for the repair of disabling
damage (as defined in § 390.5) following
a crash, (5) to a motor carrier’s terminal
or repair facility for repairs associated
with the failure of a vehicle component
or system, or (6) by means of a saddlemount or tow-bar. In addition, the
driveaway-towaway exceptions are
applicable only in those cases where the
motor vehicles are not transporting
cargo or passengers. The revision is
intended to reduce confusion and it is
responsive to commenters who
requested that the definition include
movements of vehicles between
manufacturers’ facilities, and the towing
of vehicles after a breakdown.
Part 392, Subpart D—Use of Lighted
Lamps and Reflectors
Section 392.33—Obscured Lamps or
Reflector
FMCSA amends § 392.33 to include
an exception for the obstruction of
trailer conspicuity treatments on the
front end protection device. The
NHTSA requires trailer manufacturers
to apply retroreflective sheeting to the
front end protection devices or
headerboards of trailers manufactured
on or after December 1, 1993 (49 CFR
571.108, S5.7.1.4, entitled location).
Because the headerboard is located at
the front of flatbed trailers, the cargo
may, depending upon its height,
obstruct the conspicuity material
located on the headerboard. FMCSA
recognizes that this temporary
obstruction of the reflective material
cannot be avoided in many cases and
does not believe that it is appropriate to
penalize motor carriers if this occurs.
Part 393, Subpart A—General
Section 393.1—Scope of the Rules of
This Part
FMCSA is revising § 393.1 to clarify
the applicability of the requirements of
part 393. Although § 390.3 explains the
applicability of the FMCSRs, and
§ 390.5 defines the term ‘‘commercial
motor vehicle,’’ many private motor
carriers of property and private motor
carriers of passengers do not understand
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the applicability of the provisions in
part 393 when a lightweight vehicle is
used to tow a trailer in interstate
commerce. With the exception of
vehicles designed or used to transport 9
to 15 passengers (including the driver),
for direct compensation, more than 75
air miles beyond the driver’s normal
work reporting location, and vehicles
transporting certain quantities of
hazardous materials, vehicles with a
GVWR below 4,536 kg (10,001 pounds)
or designed to transport less than 16
passengers are not subject to the
FMCSRs when operated singly in
interstate commerce. However, when a
small vehicle is coupled to a trailer, the
gross combination weight rating
(GCWR) often exceeds 4,536 kg (10,001
pounds), making the combination
subject to the FMCSRs.
Part 393 cross-references several
Federal Motor Vehicle Safety Standards
which distinguish between vehicles
above and below 4,536 kg (10,001
pounds) and passenger vehicles
designed to transport fewer than 16
passengers. This rulemaking includes
numerous proposals to clarify the crossreferences to the FMVSS so that carriers
and inspectors can readily locate the
applicable paragraphs within the
FMVSSs. The amendment to § 393.1 is
consistent with that goal.
Section 393.5—Definitions
FMCSA is amending § 393.5 by
adding definitions of air brake system,
air-over-hydraulic brake subsystem,
auxiliary driving lamp, boat trailer,
brake power assist unit, brake power
unit, electric brake system, emergency
brake, front fog lamp, hydraulic brake
system, intermodal shipping (cargo)
containers, multi-piece windshield,
split service brake system, tow bar,
trailer kingpin, vacuum brake system,
and windshield. In addition, the
definitions for chassis, clearance lamp,
container chassis, heater, heavy hauler
trailer, parking brake system, side
marker lamps (intermediate), and side
marker lamps are revised. The
definition of bus is being removed from
§ 393.5 in favor of the definition found
in § 390.5.
The definitions of brake systems and
components make the brake
requirements under subpart C of part
393 easier to understand and enforce.
The definitions of an air brake system
and an air-over-hydraulic brake
subsystem are based upon NHTSA’s
July 18, 1995, final rule on FMVSS No.
121 (60 FR 36741). The NHTSA
amended FMVSS No. 121 to include a
definition of an air-over-hydraulic brake
subsystem and to make it clear that
vehicles equipped with such systems
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are classified as air braked vehicles. In
initially issuing FMVSS No. 121,
NHTSA stated that ‘‘it should be noted
that the term ‘air brake system’ as
defined in the standard applies to the
brake configuration commonly referred
to as ‘air-over-hydraulic,’ in which
failure of either medium can result in
complete loss of braking ability.’’ (36 FR
3817, February 27, 1971). Because
NHTSA has considered air-overhydraulic brake systems subject to
FMVSS No. 121 for more than 20 years,
FMCSA’s adoption of NHTSA’s
definitions are not likely to affect the
applicability of the brake requirements
under part 393.
The amended definition of a boat
trailer is the same as that contained in
49 CFR § 571.3. The NHTSA defines
boat trailer as ‘‘a trailer designed with
cradle-type mountings to transport a
boat and configured to permit launching
of the boat from the rear of the trailer.’’
FMCSA includes this definition because
§ 393.11 includes requirements for
lamps and reflectors on boat trailers.
FMCSA is replacing its definition of
‘‘emergency brake system’’ with
NHTSA’s definition for ‘‘emergency
brake.’’ This change ensures consistency
between FMCSA’s brake regulations
covering motor carriers and NHTSA’s
regulations covering manufacturers.
The agency is adopting NHTSA’s
FMVSS No. 105 definition of a split
service brake system and includes it
under § 393.5 to improve the clarity of
the hydraulic brake system
requirements under subpart C of part
393.
Definitions of an electric brake system
and a vacuum brake system are added
to § 393.5 to support other revisions to
the brake system requirements of part
393. Because there are no FMVSSs
which cover electric and vacuum brake
systems, many of the brake
requirements under part 393 are de
facto manufacturing standards. To better
identify the applicable requirements,
however, the revisions to subpart C
specifically reference electric and
vacuum brakes. These definitions
prevent confusion or misunderstandings
on the part of motor carriers and
enforcement officials.
With regard to the definition of a
chassis, the agency is deleting the
current reference to a ‘‘truck or trailer’’
in favor of the term ‘‘commercial motor
vehicle,’’ which includes trucks, truck
tractors, trailers, buses and converter
dollies. This is especially necessary
since the definition of a truck in § 390.5
explicitly excludes truck tractors.
The definition of a clearance lamp is
being replaced with one that appeared
in the Society of Automotive Engineers’
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definition (Glossary of Automotive
Terms, SP–750, February 1988).
Although the SAE publication is now
out-of-print, the Agency continues to
believe the SAE definition provides a
better description of the location and
function of the clearance lamps than the
current definition in § 393.5.
As for the definition of a heater,
FMCSA is amending the reference to
paragraph (1) [the number ‘‘one’’] of
§ 177.834 with a reference to paragraph
(l) [the letter ‘‘l’]. The reference to
paragraph (1) [the number ‘‘1’’] was a
typographical error.
A definition of a trailer kingpin is
being added to cover non-driveawaytowaway operations. Currently, the
definition of a saddle-mount includes a
description of a ‘‘king-pin.’’ However,
this definition does not appear to be
appropriate for the trailer kingpin nor is
the definition the same as that in the
SAE’s Truck & Bus Industry Glossary,
SP–732, February 1988. Although the
SAE publication is now out-of-print,
FMCSA continues to believe the SAE’s
definition will ensure that definitions in
part 393 are consistent with industry
definitions.
To clarify the applicability of parking
brake requirements, the agency is
amending the definition of a parking
brake system in § 393.5 to replace the
term ‘‘vehicle’’ with ‘‘motor vehicle,’’
which is defined in § 390.5.
The agency is amending the
definitions of ‘‘side marker lamp
(intermediate)’’ and ‘‘side marker lamp’’
to include motor vehicles other than
trailers. Currently, both terms are
defined only in the context of trailers.
However, side marker lamps are
required on almost all motor vehicles
and intermediate side marker lamps are
required on almost all motor vehicles
more than 914.4 centimeters (cm) (30
feet) in length. Therefore, FMCSA is
revising the definitions to include
trucks, truck-tractors, and buses and to
make both definitions consistent with
the requirements under § 393.11 relating
to side marker lamps and FMVSS No.
108, NHTSA’s requirements for lamps
and reflective devices.
On November 23, 1990, NHTSA
amended its definition of a heavy hauler
trailer to specifically exclude container
chassis trailers (55 FR 48850). To
maintain consistency between the
definitions used by the FMCSA and
NHTSA, FMCSA is amending its
definition of a heavy hauler trailer to
exclude container chassis trailers as
well.
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Subpart B—Lighting Devices, Reflectors,
and Electrical Equipment
FMCSA revises the title of subpart B
to read ‘‘Lamps, Reflective Devices, and
Electrical Wiring.’’ The new title is more
consistent with the title of FMVSS No.
108, entitled ‘‘Lamps, reflective devices,
and associated equipment.’’ The new
title would reference electrical wiring
instead of associated equipment because
subpart B includes electrical wiring
requirements for several vehicle systems
in addition to the lamps required by
FMVSS No. 108.
Section 393.9—Lamps Operable
FMCSA amends § 393.9 to codify
regulatory guidance concerning the use
of lamps which are not required by
§ 393.11 and FMVSS No. 108, and to
address obstruction of lamps. Section
393.9 requires that lamps be capable of
being operated at all times. FMCSA has
issued regulatory guidance indicating
that § 393.9 is only applicable to those
lamps which are required by the
FMCSRs. Therefore, if a motor carrier
installs additional lamps which are
found to be inoperable, for whatever
reason, the carrier should not be
considered in violation of § 393.9.
FMCSA amends § 393.9 to codify this
regulatory guidance.
Section 393.11—Lighting Devices and
Reflectors
FMCSA revises the title of § 393.11 to
read ‘‘Lamps and reflective devices’’ to
maintain consistency between the title
for subpart B and § 393.11. The FMCSA
is also amending § 393.11 to require that
commercial motor vehicles
manufactured on or after December 25,
1968, meet the requirements of FMVSS
No. 108 in effect at the time of
manufacture, or any subsequent
requirements under FMVSS No. 108.
Currently, § 393.11 only requires that
vehicles manufactured on or after March
7, 1989, meet the requirements of
FMVSS No. 108. Vehicles manufactured
prior to March 7 may meet either
FMVSS No. 108 or the requirements of
part 393 in effect on the date of
manufacture.
Because NHTSA’s FMVSS No. 108
became effective on December 25, 1968,
manufacturers have been required to
meet these requirements since that date.
FMCSA’s reference to March 7, 1989,
under § 393.11 is therefore
inappropriate. Vehicles manufactured
between December 25, 1968, and March
7, 1989, were originally manufactured to
meet FMVSS No. 108, and motor
carriers who have maintained lamps
and reflectors in the required locations
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for these older vehicles would not be
affected by the revision.
In addition, FMCSA revises § 393.11
to provide better guidance on the
requirements for trailers, and to correct
several omissions in Table 1 of that
section. The paragraph preceding Table
1 does not present a clear statement of
the requirements for lamps and
reflectors.
On December 10, 1992, NHTSA
published a final rule requiring that
trailers manufactured on or after
December 1, 1993, which have an
overall width of 2,032 mm (80 inches)
or more and a GVWR of more than 4,536
kg (10,000 pounds), be equipped on the
sides and rear with a means for making
them more visible on the road (57 FR
238). Trailers manufactured exclusively
for use as offices or dwellings are
exempt.
NHTSA’s rule allows trailer
manufacturers to install either red and
white retroreflective sheeting or reflex
reflectors. Manufacturers of
retroreflective sheeting or reflectors are
required to certify compliance of their
product with FMVSS No. 108 (49 CFR
571.108) whether the product is for use
as original or replacement equipment.
Currently, § 393.11 requires that all
lamps and reflective devices on motor
vehicles placed in operation after March
7, 1989, meet the requirements of
FMVSS No. 108 in effect on the date of
manufacture. Therefore, trailers
manufactured on or after December 1,
1993, must have reflective devices of the
type and in the locations specified by
FMVSS No. 108. To make certain that
all motor carriers operating trailers
subject to the FMCSRs are aware of their
responsibility to maintain the
conspicuity treatment, FMCSA is
adding detailed language under
§ 393.11. FMCSA cross-references the
specific paragraphs of FMVSS No. 108
related to the applicability of NHTSA’s
trailer conspicuity standards, the
required locations for the conspicuity
material, and the certification and
marking requirements.
FMCSA notes that during NHTSA’s
rulemaking, the issue of requiring
conspicuity material on the rear
underride device generated industry
concerns about the maintainability of
the retroreflective sheeting in that
location. As stated in the preamble to
NHTSA’s December 10, 1992, final rule:
Objections were based on the potential for
frequent damage that would cause trailers in
use to fail inspections by [FMCSA]. NHTSA
has observed that the horizontal bar of the
underride device is less subject to docking
impacts than the vertical bars because it is
below most dock surfaces (and under a
NHTSA proposal [a reference to the NHTSA’s
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supplemental notice of rulemaking
concerning rear impact guards (57 FR 252,
January 3, 1992)] is even lower). Therefore,
the final rule requires retroreflective material
to be applied to the horizontal device,
instead of the vertical ones. NHTSA believes
that the original conspicuity material should
have a long useful life on a large number of
trailers, especially if it is applied to a
recessed surface. However, NHTSA
recognizes that routine damage, as a practical
matter, may be unavoidable for some trailers
as a consequence of their particular use.
Therefore, [FMCSA] will consider the
exclusion of conspicuity treatment from the
rear underride device in any future
rulemaking concerning trailer conspicuity
requirements for vehicles subject to 49 CFR
393 Parts and Accessories Necessary for Safe
Operation, and 49 CFR 396 Inspection
[,Repair,] and Maintenance.
The cross-reference to NHTSA’s
conspicuity requirements includes a
reference to the specific paragraphs
within FMVSS No. 108 concerning the
locations for the conspicuity treatments.
This does not, however, include an
exemption to the requirement that
motor carriers maintain the conspicuity
material on the rear underride device.
In addition to providing explicit
guidance on trailer conspicuity, FMCSA
amends § 393.11 to codify certain
regulatory guidance concerning the use
of amber stop lamps, amber tail lamps,
and optical combinations which would
involve the use of amber tail lamps or
amber stop lamps. Motor vehicles are
required to be equipped with at least
two red stop lamps and two red tail
lamps. However, some motor carriers
have expressed an interest in using
additional stop lamps and/or tail lamps
that are amber in color.
Federal Motor Vehicle Safety
Standard No. 108 does not allow amber
as an alternate color for a tail lamp. In
an August 23, 1990, interpretation to a
manufacturer of lamps and reflectors,
NHTSA stated that ‘‘We have no
intention of allowing amber as an
alternate color for a tail lamp.’’ In a
December 10, 1991, interpretation to
FHWA, NHTSA indicated that a
combination amber turn signal and tail
lamp is implicitly prohibited by FMVSS
No. 108. NHTSA stated:
When combined with an amber turn signal
lamp, the intensity of an amber tail lamp
might mask the turn signal operation.
Because motorists are not used to seeing
steady burning amber lamps on the rear of
vehicles, amber taillamps could lead to
momentary confusion of a driver following
the trailer when the stop lamps are activated,
thereby impairing the effectiveness of the
stop signal. The presence of simultaneously
burning amber and red taillamps could also
create some confusion of a following driver
approaching the trailer from around a corner
to its rear. Thus we have concluded that a
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combination amber turn signal and taillamp
is implicitly prohibited by Standard No. 108.
FMCSA agrees that motorists are not use
to seeing amber lamps used in
conjunction with red lamps to signal
that the vehicle is stopping and believes
the FMCSRs should be amended
explicitly to prohibit the use of amber
tail lamps.
To ensure the prohibition does not
conflict with FMVSS No. 108, FMCSA
reviewed NHTSA requirements. Section
S5.1.3 of FMVSS No. 108 prohibits the
installation of supplementary lighting
equipment that ‘‘impairs the
effectiveness of lighting equipment
required by this standard.’’ Although
the determination of impairment is
initially that of the vehicle’s
manufacturer in certifying that the
vehicle meets all applicable FMVSSs,
NHTSA may review that determination
and, if clearly erroneous, inform the
manufacturer of its views.
Because § 393.11 cross-references
FMVSS No. 108, FMCSA’s regulatory
guidance on the use of amber stop
lamps and tail lamps is generally
contingent upon a NHTSA
determination as to whether or not the
lamp impairs the effectiveness of other
rear lamps. While certification by the
vehicle manufacturer and subsequent
review by NHTSA address the vehicle
manufacturer’s role in the safe operation
of the CMV, a less complicated
approach is needed to ensure that the
FMCSRs are easy to understand, use,
and enforce.
Explicit guidance is provided to
ensure that once a vehicle manufacturer
certifies that a vehicle meets all
applicable FMVSSs, the motor carrier
does not modify it in a manner
inconsistent with FMVSS No. 108.
FMCSA is not aware of any vehicle
manufacturers that use amber stop
lamps or tail lamps as standard
equipment. Consequently, the
restriction would: (1) Discourage motor
carriers from asking vehicle
manufacturers to install amber tail
lamps and/or stop lamps on vehicles as
optional equipment, and (2) prohibit the
motor carrier from installing or using
such devices on its commercial motor
vehicles.
With regard to omissions in Table 1
in § 393.11, FMCSA amends footnotes 4
through 10 to address inconsistencies
with other sections of subpart B to part
393. In addition, the agency is
correcting the listing for clearance
lamps and reflex reflectors and to
include metric units in describing the
location of the required lamps and
reflectors.
The current listing for clearance
lamps omits reference to footnote 8
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concerning pole trailers and does not
include reference to the provision in
FMVSS No. 108 (S5.1.1.9) for clearance
lamps on boat trailers. Under FMVSS
No. 108, a boat trailer with an overall
width of 2,032 mm (80 inches) or more
is not required to be equipped with both
front and rear clearance lamps provided
an amber (to the front) and red (to the
rear) clearance lamp is located at or near
the midpoint on each side to indicate
the extreme width of the trailer. This
provision for clearance lamps on boat
trailers is covered under a new footnote
17.
The listings for reflex reflectors (front
side) and side marker lamps (front) are
revised to address an inconsistency
between § 393.11 and FMVSS No. 108
(S5.1.1.15). Under FMVSS No. 108, a
trailer that is less than 1,829 mm (6 feet)
in length (including the trailer tongue)
need not be equipped with front side
marker lamps and front side reflex
reflectors. This exception is covered
under a new footnote 16.
FMCSA removes the last sentence in
footnote 4, which requires that the rear
side marker lamps be visible in the
rearview mirror. This requirement is
impractical and is inconsistent with
FMVSS No. 108. Section 571.108
(S5.1.1.8) incorporates by reference the
Society of Automotive Engineers
recommended practice Clearance, Side
Marker, and Identification Lamps, (SAE
J592e, July 1972) which provides
photometric standards. These standards
cover visibility angles of 45 degrees left
to 45 degrees right and 10 degrees up to
10 degrees down. In order for the rear
side marker lamps to be visible in the
rearview mirrors, the left to right angles
would each have to be approximately 85
degrees. Because side marker lamps
which meet the minimum standards
contained in SAE J592e generally are
not visible in the rearview mirror, the
agency amends footnote 4.
FMCSA makes editorial changes to
footnotes 5 through 8 to improve the
manner in which the requirements are
presented. For instance, in footnote 5,
the change makes it clear that converter
dollies are only required to have one
stop lamp and one tail lamp. The
current wording, when combined with
the legend at the end of § 393.11, could
be construed as requiring two stop
lamps and two tail lamps.
Amendments to footnotes 9 and 10
remove the requirements that projecting
loads be equipped with lamps and
reflectors during daylight hours. There
is no apparent safety benefit for
requiring lamps and reflectors on
projecting loads during times when
lamps are not required to be used.
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Footnote 15 is revised to incorporate
language consistent with certain FMVSS
No. 108 options—covered under
S5.3.1.1.1, S5.3.1.4, S5.3.1.6—on the
locations for clearance lamps.
Section 393.17—Lamps and Reflectors,
Driveaway-Towaway Operations
FMCSA amends the wording of the
diagrams which illustrate the
requirements of § 393.17. The diagrams
incorrectly reference §§ 393.25(e) and
393.26(d); therefore, the sections are
amended to reference § 393.11, which
covers the color of exterior lamps and
reflective devices.
Section 393.19—Requirements for Turn
Signaling Systems
FMCSA revises § 393.19 to make it
more consistent with FMVSS No. 108
(S5.5.5). Paragraph S5.5.5 provides a
concise standard that vehicle
manufacturers must meet. To ensure
consistency between FMVSS No. 108
and the FMCSRs, FMCSA adopts the
NHTSA standard.
Section 393.20—Clearance Lamps to
Indicate Extreme Width and Height
FMCSA removes § 393.20 because the
requirements for the location and color
of clearance lamps are provided in
Table 1 of § 393.11. The exceptions
concerning the mounting of clearance
lamps currently contained in § 393.20 is
included under footnote 15 to Table 1.
Illustrations comparable to those
provided in § 393.20 are already
contained in § 393.11.
Section 393.23—Lighting Devices to be
Electric
FMCSA amends § 393.23 to
incorporate terminology which is more
consistent with current industry
standards and practices. With the
exception of temporary lamps used on
projecting loads, lamps are required to
be powered through the electrical
system of the commercial motor vehicle.
The title of § 393.23 is revised to read
‘‘Power supply for lamps’’ and the
reference to red liquid-burning lanterns
is removed as obsolete.
Section 393.24—Requirements for
Headlamps and Auxiliary Road Lighting
Lamps
FMCSA amends § 393.24 to provide a
more straightforward presentation of the
requirements for the mounting of
headlamps and auxiliary lamps, and to
incorporate by reference SAE standards
applicable to these lamps. Currently,
§ 393.24 allows auxiliary and fog lamps
to be used provided they meet ‘‘the
appropriate SAE standard for such
lamps.’’ FMCSA incorporates by
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reference SAE standards J581 Auxiliary
Upper Beam Lamps, July 2004, and J583
Front Fog Lamps, August 2004, for the
purpose of establishing more specific
performance requirements for such
lamps. While auxiliary driving lamps
and fog lamps are not required to be
used, performance standards are being
specified to ensure that the use of such
devices does not decrease safety.
A new paragraph is being added to
address marking of headlamps.
Paragraph S7.2 of FMVSS No. 108
requires the lens of each headlamp and
beam contributor manufactured on or
after December 1, 1989, to be marked.
FMCSA amends the FMCSRs to include
this requirement under § 393.24 to
ensure that commercial motor vehicles
are equipped with original or
replacement headlamps which meet the
requirements of FMVSS No. 108.
Paragraph (d) of § 393.24, Aiming and
intensity, is being revised to reference
FMVSS No. 108, and SAE standards
J581 and J583. One of the SAE standards
currently referenced in § 393.24(d)—
Electric Headlamps for Motor
Vehicles—was canceled by the SAE.
The other SAE standard, J579 Sealed
Beam Headlamp Units for Motor
Vehicles, is not necessary given the
cross-reference to FMVSS No. 108 and
the incorporation by reference of SAE
J581 and J583.
Section 393.25—Requirements for
Lamps Other Than Headlamps
To improve the clarity with which the
requirements are presented, FMCSA
revises § 393.25 in its entirety. Section
393.25(a) provides a concise description
of the mounting requirements for lamps.
Paragraph (b), entitled ‘‘Visibility,’’
provides technically sound performance
standards for all required lamps.
Currently, § 393.25(b) requires lamps to
be mounted such that they are capable
of being seen at distances up to 152.4
meters (500 feet) under clear
atmospheric conditions during the
period when lamps must be used as
provided by § 392.30. FMCSA
determined that § 392.30 duplicated
State and local regulations and removed
that requirement on November 23, 1994
(59 FR 60319). Also, FMCSA believes
the performance criteria for lamps are
effectively addressed by § 393.11 which
cross-references FMVSS No. 108. Lamps
must, at a minimum, meet the
requirements of FMVSS No. 108 in
effect on the date of manufacture of the
vehicle. FMVSS No. 108 specifies the
minimum and maximum photometric
output values for required lamps.
Vehicles not subject to FMVSS No. 108
on the date of manufacture are required
to meet the visibility requirements
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specified in the SAE standards for
incorporation by reference under
§ 393.25(c).
FMCSA deletes § 393.25(d), entitled
‘‘Certification and markings,’’ to make
the FMCSRs consistent with FMVSS No.
108. With the exception of headlamps
and beam contributors, FMVSS No. 108
does not require lamps to be marked.
Manufacturers are responsible for
ensuring that their products meet the
applicable requirements of FMVSS No.
108, but the lamps do not need to be
marked by the manufacturer to indicate
that the device meets the standards. In
this case, § 393.25(d) sets in-service
requirements for lamps which are more
stringent than the manufacturing
standards set by the NHTSA. The
removal of § 393.25(d) corrects this
inconsistency.
FMCSA amends § 393.25(e), entitled
‘‘Lighting devices to be steady-burning,’’
and § 393.25(f), entitled ‘‘Stop lamp
operation,’’ to provide more concise
statements of the requirements of each.
The FMCSA is allowing exceptions for
the use of amber warning lamps which
meet SAE J595, Directional Flashing
Optical Warning Devices for Authorized
Emergency, Maintenance, and Service
Vehicles, January 2005, SAE J845,
Optical Warning Devices for Authorized
Emergency, Maintenance, and Service
Vehicles, May 1997, or SAE J1318
Gaseous Discharge Warning Lamp for
Authorized Emergency, Maintenance,
and Service Vehicles, May 1998. All of
these SAE recommended practices are
incorporated by reference. Although the
notice of proposed rulemaking
preceding this final rule would have
prohibited the use of certain Class 1
warning devices, FMCSA no longer
believes such a prohibition is necessary.
Several commenters indicated amber
colored Class 1 warning devices are
commonly used on certain commercial
motor vehicles and there has been no
adverse impact on safety. Adding these
devices to the list of exceptions prevents
confusion about the applicability of
§ 393.25(e).
FMCSA revises § 393.25(f) to
eliminate a regulatory inconsistency
between §§ 393.25(f) and 393.49 and to
simplify the wording of the
requirements. Currently, § 393.25(f)
states that stop lamps on a towing
vehicle need not be actuated when
service brakes are applied to the towed
vehicle(s) only. This provision is
inconsistent with § 393.49, entitled
‘‘Single valve to operate all brakes.’’
When a combination vehicle includes a
trailer that is required to be equipped
with brakes, the braking system must be
arranged so that a single valve controls
the brakes on the towing unit and the
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towed unit. Because the FMCSRs do not
allow the towing unit to operate without
service brakes, and a single valve is
required to operate all the brakes on the
combination, the current wording of
§ 393.25(f) is inconsistent with § 393.49.
The revision to § 393.25(f) includes
language from FMVSS No. 108, S5.5.4,
concerning stop lamp operation, to
ensure consistency between the
FMCSRs and the FMVSSs.
Section 393.26—Requirements for
Reflectors
Consistent with the amendments to
§ 393.25, FMCSA is revising § 393.26 in
its entirety. FMCSA amends § 393.26(a)
concerning the mounting of reflectors,
to provide guidelines comparable to
those for § 393.25(a). Paragraph (b) is
revised to include a requirement that
reflex reflectors on projecting loads,
vehicles transported in driveawaytowaway operations, converter dollies,
and pole trailers meet SAE J594—Reflex
Reflectors, December 2003. The SAE
recommended practice is incorporated
by reference.
The current requirement for
certification and marking under
§ 393.26(c) is being removed to make the
FMCSRs consistent with FMVSS No.
108. FMVSS No. 108 does not require
that reflectors be marked by the
manufacturer to indicate that the device
meets the standards. Paragraph (c)
would then be used to incorporate
American Society for Testing and
Materials (ASTM) D4956–04, Standard
Specification for Retroreflective
Sheeting for Traffic Control, as the
minimum standard for reflective tape
used in lieu of reflex reflectors.
Retroreflective sheeting that conforms to
the ASTM standard would generally
meet the requirements of FMVSS No.
108, S5.1.1.4, concerning the use of
reflective tape in lieu of reflex reflectors.
The performance of the reflective
sheeting as installed on the vehicle must
meet the visibility requirements under
SAE J594, Reflex Reflectors, December
2003.
Paragraph (d) is being revised to more
clearly state that reflective surfaces or
materials other than those required by
§ 393.11 may be used in addition to, but
not in lieu of, the required reflective
devices.
Sections 393.27, 393.28, 393.29, 393.31,
393.32, 393.33—Regulations on
Electrical Wiring
FMCSA incorporates by reference in
§ 393.28, SAE J1292—Automobile,
Truck, Truck-Tractor, Trailer, and Motor
Coach Wiring, October 1981, which
covers basic aspects of performance,
operating integrity, and service. Section
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393.28 is being renamed ‘‘Wiring
systems.’’ The guidelines contained in
J1292 effectively cover the requirements
currently addressed by § 393.27, Wiring
specifications; § 393.28, Wiring to be
protected; § 393.29, Grounds; § 393.31,
Overload protective devices; § 393.32,
Detachable electrical connections; and
§ 393.33, Wiring, installation. Among
the specific topics addressed by the SAE
standard are insulated cables; conductor
termination; conductor splicing;
conductor grouping; wire assembly
construction; wire assembly installation
and protection; and wiring overload
protective devices. The SAE standard
for incorporation provides a concise
presentation of those aspects of
commercial vehicle electrical systems
that should be addressed by the
FMCSRs. Sections 393.27, 393.29,
393.31, 393.32 and 393.33 are being
removed.
The incorporation by reference
removes certain design restrictive
language from § 393.28(a)(5) concerning
terminals or splices above the fuel tank.
FHWA received petitions from the Ford
Motor Company, Freightliner
Corporation, and the Motor Vehicle
Manufacturers Association (now the
American Motor Vehicle Manufacturers
Association) requesting an amendment
to § 393.28(a)(5), which was adopted in
the December 7, 1988, final rule (53 FR
49380). The petitions are available for
review in the docket. Each of the
petitions pointed out that use of the
word ‘‘terminal’’ combined with
‘‘above’’ created ambiguity with respect
to the proximity of electrical wiring to
the fuel tanks. Electrical terminals
performing various functions, from
battery terminals (Ford Motor Co.) to
relays and switches (Freightliner
Corporation), are mounted above the
fuel tanks. In some instances these
switches or relays with terminals are
mounted 203 mm (8 inches) or more
above the fuel tank or on the frame rail
(in the case of Freightliner and DaimlerBenz power units). In the case of Ford
power units, the fuel tank is specifically
designed for battery installation.
The notice of proposed rulemaking
that preceded the final rule would have
prohibited wiring from being adjacent to
any part of the fuel system (52 FR 5892,
February 26, 1987). The wording in the
final rule was less restrictive than the
proposed language and focused
specifically on terminals and splices.
FMCSA agrees with the petitioners,
however, that § 393.28(a)(5) is still
unnecessarily restrictive. FMCSA’s
decision to incorporate by reference
criteria that effectively and safely
address the issue of wiring around the
fuel system of commercial motor
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vehicles resolves the petitioners’
concerns.
FMCSA includes an exception to the
incorporation by reference for jumper
cable plugs and receptacles, and circuit
protection requirements for trailers.
Jumper plugs and receptacles need not
conform to SAE J560 Primary and
Auxiliary Seven Conductor Electrical
Connector for Truck-Trailer Jumper
Cable, which provides the minimum
requirements for primary and auxiliary
jumper cable plugs and receptacles for
the truck-trailer and converter dolly
jumper cable systems. TTMA indicated
in its comments most trailers are
equipped with an SAE J560 receptacle,
but they may also have a modified
International Standards Organization
(ISO) 3731 receptacle, while others may
have a 13-conductor Cole-Hersee
receptacle. FMCSA agrees with TTMA
and believes safety would not be
compromised by allowing flexibility.
Subpart C—Brakes
Section 393.40—Required Brake
Systems
FMCSA revises § 393.40 in its entirety
to present more clearly the requirements
contained therein. Generally, vehicles
that have been maintained to continue
compliance which meet the
manufacturing standards applicable at
the time of the vehicle is built, will not
be affected by the revisions. Hydraulic
braked and air braked vehicles are
required to meet the requirements of
FMVSS Nos. 105 and 121, respectively,
in effect at the time of manufacture. The
service, parking, and emergency brake
requirements for vehicles which were
not subject to either of the FMVSS brake
regulations is provided by references to
other applicable sections in subpart C
and by the requirements currently found
under § 393.40(b)(2) and (c).
With regard to FMVSS No. 105,
FMCSA notes that between September
1, 1975, and October 12, 1976, the
standard was applicable to trucks and
buses. However, from October 12, 1976,
to September 1, 1983, it covered only
passenger cars and school buses. From
1983 to the present, the standard has
applied to trucks and buses. For the
purposes of § 393.40, FMCSA will use
September 2, 1983, as the date for
determining which hydraulic-braked
vehicles must be maintained to meet
certain requirements under FMVSS No.
105.
There could be some benefit in
requiring vehicles manufactured
between September 1975 and October
1976 to meet the requirements of
FMVSS No. 105 in effect on the date of
manufacture. However, the number of
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these older vehicles still in operation is
relatively small, and the brake
requirements under part 393 to which
these vehicles would continue to be
subject should ensure safety of
operation.
Section 393.41—Parking Brake System
The December 7, 1988, final rule on
part 393 was intended to make the
parking brake requirements of the
FMCSRs consistent with the parking
brake requirements of FMVSS Nos. 105
and 121. FMCSA has since determined
that additional changes are necessary.
The current language only covers
vehicles with air brakes manufactured
on or after March 7, 1990, which are
subject to FMVSS No. 121. The wording
implies that all non-air braked vehicles,
irrespective of the date of manufacture,
and air braked motor vehicles
manufactured prior to that date are not
required to be equipped with parking
brakes.
Prior to the 1988 amendment,
§ 393.41 required that every singly
driven motor vehicle and every
combination of motor vehicles shall at
all times be equipped with a parking
brake system adequate to hold the
vehicle or combination on any grade on
which it is operated under any
condition of loading on a surface free
from ice or snow. FMCSA considers the
parking brake requirements in effect
prior to the 1988 amendment to provide
a more straightforward standard that is
easier for the industry and State officials
to understand.
FMCSA revises § 393.41 to state
clearly that every self-propelled
commercial motor vehicle (i.e., trucks,
truck-tractors and buses) and every
combination of commercial motor
vehicles must be equipped with a
parking brake system adequate to hold
the vehicle or combination on any grade
on which it is to be parked and under
any condition of loading, on a surface
free from ice or snow. Commercial
motor vehicles which were subject to
the parking brake requirements of
FMVSS Nos. 105 or 121 at the time of
manufacture are required to maintain
the parking brake systems to meet those
standards. Motor vehicles which were
not subject to either of the FMVSS
parking brake requirements must meet
the requirements currently found at
§ 393.41(b) and (c).
The revisions to § 393.41 also address
a petition for rulemaking from
International Transquip Industries,
Incorporated (ITI) asking FMCSA to
clarify the applicable requirements for
air-applied, mechanically-held, parking
brakes. The petition is available for
review in the docket. The ITI
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manufactures an air brake system which
includes an air-applied, mechanicallyheld parking brake. The parking brake
application is initiated by exhausting air
off the supply line. When the control
valve senses the supply line pressure
drop, it ports air from either the primary
or secondary reservoirs at a controlled
pressure to the brake chambers resulting
in an application of the brakes. The
same supply line pressure signal
activates a synchronizing device which
engages the mechanical pistons
immediately after the brakes have been
applied.
Section 393.41(b) requires that the
parking brake be capable of being
applied at all times by either the driver’s
muscular effort, or by spring action, or
by other energy. In the case of ‘‘other
energy,’’ the accumulation of such
energy must be ‘‘isolated from any
common source and used exclusively
for the operation of the parking brake.’’
This wording has been in effect since
1962 and could be construed as
requiring a separate reservoir for airapplied, mechanically-held parking
brakes. Such a requirement is
inconsistent with FMVSS No. 121.
On August 9, 1979, NHTSA amended
FMVSS No. 121 to allow the application
of the parking brakes by means of
service brake air if: (1) The application
could be made when a failure exists in
the service brake system, and (2) the
parking brake is held in the applied
position by mechanical means (44 FR
46850). Prior to this amendment, an airapplied, mechanically-held parking
brake was required to be applied by a
separate reservoir. The revision of
§ 393.41(b) includes a cross-reference to
the parking brake requirements of
FMVSS No. 121, thus eliminating any
inconsistencies.
For air braked vehicles which were
not subject to FMVSS No. 121 at the
time of manufacture, § 393.41 would
continue to allow the use of air-applied,
mechanically-held parking brake
systems applied by a separate reservoir.
The motor carrier would have the
option of modifying the brake system to
meet FMVSS No. 121. Air-applied,
mechanically-held parking brakes
which are designed to operate without
a separate reservoir could be used if the
conditions specified in FMVSS No. 121
are met.
Section 393.42—Brakes Required on All
Wheels
The agency is revising § 393.42(b)(3)
to clarify the exceptions for lightweight
trailers and to address brake
requirements on housemoving dollies,
three-axle dollies steered by a co-driver,
and similar dollies and trailers used for
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transporting extremely large and heavy
loads at low speeds.
As part of the January 27, 1987, final
rule on front wheel brakes, FMCSA
amended the exemption for brakes on
lightweight trailers (52 FR 2801). Prior
to the amendment, full trailers, semitrailers, or pole trailers with a gross
weight of less than 1,360 kg (3,000
pounds) were not required to have
brakes provided the weight of the trailer
did not exceed 40 percent of the weight
of the towing unit. The 1987
amendment replaced the term ‘‘gross
weight’’ with ‘‘GVWR’’ or gross vehicle
weight rating.
While the change to GVWR has
certain benefits in terms of applying the
regulation to situations in which it is
not convenient to weigh the trailer, the
amendment did not adequately address
concerns about stability and control
during braking for trailers that have a
GVWR greater than 1,361 kg (3,000
pounds), but an actual or gross weight
less than 1,361 kg when lightly loaded.
Under certain circumstances, trailers of
this weight range may be overbraked
resulting in wheel lockup or skidding
when the trailer is lightly loaded.
FMCSA believes § 393.42 should be
amended to make reference to the gross
weight. Trailers covered under the
current reference to GVWR are covered
under the revised exemption provided
the vehicle is not loaded beyond the
manufacturer’s weight rating. Trailers
with a GVWR in excess of 1,361 kg
(3,000 pounds) would only be covered
by the exemption on those occasions
when the gross weight of the trailer is
1,361 kg (3,000 pounds) or less. The
language would help to provide a
performance-based criterion that is
easier to understand and enforce.
Although the exemption concerning
lightweight trailers never specifically
addressed converter dollies, the issue of
overbraking on unladen converter
dollies has been the subject of several
requests for interpretation of § 393.42(b).
Converter dollies are generally designed
to carry loads of approximately 9,072 kg
(20,000 pounds) with a brake system
sized for the fully loaded condition.
While the GVWR is greater than 1,360
kg (3,000 pounds) the unladen weight is
usually 1,360 kg or less. When towed
behind another motor vehicle, the
unladen converter dolly is overbraked,
with the application of the service
brakes causing wheel lock-up or
skidding.
In 1990, NHTSA’s Vehicle Research
and Test Center (VRTC) conducted tests
to evaluate the braking and stability of
a bobtail truck tractor towing an
unladen converter dolly. Both the truck
tractor and the converter dolly were
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equipped with ABS that could be
deactivated. The truck tractor was also
equipped with an automatic front-axle
limiting valve (ALV) and a bobtail
proportioning valve (BPV) that could
each be deactivated.
The tests included 97 km/hour (60
mph) straight-lane braking, 48 km/hour
(30 mph) braking in a 152.4 meters (500
ft) radius curve, and 56 km/hour (35
mph) straight-lane braking. The 97 km/
hour straight-line braking tests were
performed on dry concrete (high
coefficient of friction surface). The
braking-in-a-curve tests were performed
on wet Jennite (low coefficient of
friction surface). The 56 km/hour
straight-lane braking was performed on
wet polished concrete. The tests used
‘‘driver best effort’’ for the cases in
which the ABS was turned off, and fulltreadle brake applications with the ABS
turned on.
When the brakes on the converter
dolly were not connected, stopping
distances were increased by 12 to 30
percent over those for the bobtail tractor
without the converter dolly. Also, the
absence of braking on the converter
dolly made locking the drive axles of
the tractor easier which caused the
combination to jackknife. The absence
of braking on the dolly did, however,
prevent locking the wheels and
subsequent swing-out of the dolly.
When the brakes on the converter
dolly were connected and the tractor
did not have a BPV system, stopping
distances on the two wet surfaces were
10 to 25 percent shorter than those with
the bobtail tractor alone. On the dry
surface the stopping distances were
slightly longer with the dolly brakes
operational. When the tractor was
equipped with a BPV system and the
dolly brakes were connected, stopping
distances were longer on all of the test
surfaces and in one case by as much as
60 percent.
There were no stopping distance
decreases observed for the tests
performed on the dry concrete when the
converter dolly brakes were connected.
However, the increases were
significantly less than those observed
when the converter dolly brakes were
disconnected.
While having operable brakes on the
unladen converter dolly decreased
stopping distances in certain cases, two
disadvantages were observed. If the
tractor is equipped with a BPV, hooking
up the supply (emergency) line to
release the parking brakes on the dolly
will deactivate the BPV and activate the
ALV. This is true even if the control
(service) line is not hooked up to the
dolly. This practice significantly
degrades braking performance,
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increasing both the stopping distance
and the chance of a jackknife of the
combination vehicle. The other
disadvantage is that the converter dolly
can swing out if the wheels lock up.
Stability and control during braking is
an important consideration in
determining braking requirements for
commercial motor vehicles. While
stopping distances for a bobtail tractor
towing an unladen converter dolly
could be improved in some situations
by requiring operable dolly brakes, they
could be significantly degraded in
others. When consideration is given to
the possibility of the converter dolly
swinging out as a result of wheel lock
up, the FMCSA believes the FMCSRs
should be amended to include an
exception to the requirement for
operable brakes on unladen converter
dollies.
Although regulatory guidance
published by the FMCSA on November
17, 1993 (58 FR 60734) stated that
§ 393.42(b)(3) is applicable to unladen
converter dollies, FMCSA is creating an
exception for converter dollies under
§ 393.48, Brakes to be operative.
Converter dollies are always equipped
with brakes. Nevertheless, the air lines
for the service brakes are sometimes
disconnected from the towing vehicle
when the converter dolly is unladen.
Therefore, an exception to § 393.42 (the
requirement that the converter dolly be
equipped with brakes) is not necessary.
FMCSA is addressing the problem by
amending § 393.48 to provide an
exception to the requirement that the
brakes be operable when the converter
dolly is unladen.
FMCSA notes that with NHTSA’s
March 10, 1995 (60 FR 13216) final rule
on antilock braking systems (ABS), the
long-term need for this exception for
unladen converter dollies will diminish.
An ABS-equipped converter dolly will
not have the stability and control
problems observed with unladen
converter dollies that are not equipped
with ABS. Therefore, converter dollies
manufactured on or after March 1, 1998,
the effective date of the NHTSA
requirement for ABS on converter
dollies, are not covered by the
exception.
On the subject of housemoving dollies
and similar vehicles designed to
transport extremely large and/or heavy
loads, FMCSA is providing an
exemption to the requirement for brakes
on all wheels based on the specialized
circumstances under which these motor
vehicles are used on public roads.
Housemoving dollies are only used on
public roads when transporting houses.
Semitrailers are used to transport the
dollies between jobs. When the dollies
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are used to transport houses, the average
speed is less than 32 km/hour (20 mph).
Also, escort vehicles are generally used
when the houses are being moved.
Similarly, specialized trailers and
dollies used to transport industrial
furnaces, reactors and other heavy cargo
are operated at speeds less than 32 km/
hour (20 mph) and have escort vehicles.
FMCSA does not believe that safety is
compromised by providing an exception
to the requirement for brakes on all
wheels, provided the brakes on the
towing unit are capable of stopping the
combination within 12.2 meters (40 feet)
from the speed at which the vehicle is
being operated or 32 km/hour (20 mph),
whichever is less.
The exemption to the requirement for
brakes on all wheels also covers the
steering axles of three-axle dollies
which are steered by a co-driver
(tillerman) at the rear. These dollies are
often used to transport concrete or steel
beams used for bridges or other
structures. The loads are often in excess
of 30.5 meters (100 feet) in length. The
front of the load is secured to the power
unit with the rear of the load secured to
the three-axle steerable dolly. A codriver, seated in the dolly, operates the
steering controls to help maneuver the
combination vehicle. Although the dolly
is equipped with brakes via air lines
from the towing unit, the steering axle
is typically overbraked making it
difficult for the co-driver to steer the
dolly. When the dolly is loaded, the
steering axle weight rarely exceeds
3,402 kg (7,500 pounds).
FMCSA does not believe that an
exemption to the requirement for
steering axle brakes on these vehicles
would degrade safety. The vehicles
transport unusually long loads, often
require special permits, and have to
operate at reduced speeds. Therefore,
the agency is exempting the steering
axles of such vehicles from the
requirement of § 393.42(a) that all
wheels be equipped with brakes
provided the combination of vehicles
can meet the stopping distance
requirements under § 393.52.
Section 393.43—Breakaway and
Emergency Braking
FMCSA revises § 393.43(a) to include
better guidance on the performance
requirements for towing vehicle brake
protection systems. An explicit
requirement that the tractor protection
valve or similar device operate when the
air pressure on the towing vehicle is
between 138 kilopascals (kPa) and 310
kPa (20 pounds per square inch (psi)
and 45 psi) is added. This criterion has
been used for many years during
roadside inspections and its inclusion
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48017
in § 393.43(a) should not create a
problem for motor carriers.
FMCSA revises § 393.43(b) to codify
its interpretation of the number of trailer
brakes required to apply automatically
upon breakaway from the towing
vehicle. On November 17, 1993, the
FMCSA published regulatory guidance
which indicated that all brakes must be
applied upon breakaway (58 FR 60734).
This is consistent with the FMCSA’s
November 23, 1977, interpretation (42
FR 60078). Because FMVSS No. 121
does not specify the number of trailer
brakes that must apply automatically, it
is possible that some trailers may be
able to meet those performance
requirements without having all the
brakes apply upon breakaway. To
ensure the enforceability of the
breakaway requirements and
consistency between § 393.43 and the
FMVSSs, FMCSA amends the regulation
to specify that all brakes must apply
automatically, but the requirement is
not applicable to trailers with more than
two axles. Trailers with more than two
axles typically would not have brakes
that apply automatically upon
breakaway, on each axle.
Sections 393.45 and 393.46—Brake
Tubing and Hose
FMCSA revises § 393.45 to address all
aspects of brake tubing and hoses,
including connections, and to remove
§ 393.46. Currently, § 393.45 requires
that brake tubing and brake hose be
designed and constructed in a manner
that ensures proper, adequate, and
continued functioning of the tubing or
hose. The tubing or hose must be long
and flexible enough to accommodate
without damage all normal motions of
the parts to which they are attached; be
suitably secured against chaffing,
kinking, or other mechanical damage;
and be installed in a manner that
ensures proper continued functioning
and prevents contact with the vehicle’s
exhaust system. Section 393.45 crossreferences FMVSS No. 106 as well as
several SAE standards.
FMCSA retains most of the current
language regarding the installation of
the brake hoses and the cross-reference
to FMVSS No. 106. The current
language regarding the design, material,
and construction (§§ 393.45(a) and (b))
is removed because the cross-reference
to FMVSS No. 106 addresses
manufacturing aspects of brake tubing
and hoses.
Also, FMCSA eliminates all
references to SAE standards on brake
hoses, including SAE J844—
Nonmetallic Air Brake System Tubing.
Based upon its review of NHTSA’s
December 20, 2004, final rule
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concerning FMVSS No. 106, FMCSA
believes there is no readily apparent
benefit to incorporating by reference any
of the SAE standards. Because brake
hose manufacturers are required to meet
all applicable requirements under
FMVSS No. 106, the SAE references are
unnecessary.
FMCSA removes § 393.45(d) because
it does not impose any specific
requirements on motor carriers. As
written, the paragraph serves as a
suggestion or recommendation on the
use of metallic and nonmetallic brake
tubing. Also, given the performancebased requirements for brake hose/
tubing installation being adopted
through this final rule, the current
language in § 393.45(d) is no longer
necessary.
The changes to § 393.45 address a
petition for rulemaking from Imperial
Eastman, a brake tubing/hose
manufacturer. The petition is available
for review in the docket. Imperial
Eastman believes that certain coiled
nonmetallic air brake tubing which did
not meet FMVSS No. 106 was
introduced into the market place as a
direct result of § 393.45. Imperial
Eastman believes that prior to the
December 7, 1988, final rule, § 393.45
was clear and that the 1988 revision has
been interpreted by some as not
applying the SAE J844 requirements to
nonmetallic air brake tubing. FMCSA
believes the cross-reference to FMVSS
No. 106 makes it clear that any brake
hose, irrespective of the material from
which it is manufactured, that meets the
requirements of FMVSS No. 106 would
satisfy § 393.45.
On the subject of brake tubing and
hose connections, the revised wording
of § 393.45 requires that all assemblies
and end fittings for air, vacuum, or
hydraulic braking systems be installed
so as to ensure an attachment free of
leaks, constrictions or other conditions
which would adversely affect the
performance of the brake system. Brake
tubing and hose assemblies and end
fittings are required to meet all
applicable requirements under FMVSS
No. 106, as is currently the case. These
requirements, currently covered under
§ 393.46, are covered under § 393.45(e).
Because the language for § 393.45
includes requirements concerning
installation, connections and
attachments, § 393.46 is removed.
Section 393.47—Brake Lining
Section 393.47 is revised to cover
brake chambers, slack adjusters, linings
and pads, drums and rotors. Brake
components are required to be
constructed, installed, and maintained
to prevent excessive fading and
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grabbing. The means of attachment and
physical characteristics must provide
for safe and reliable stopping of the
commercial motor vehicle. To make the
requirements of part 393 consistent with
the periodic inspection requirements
under appendix G to subchapter B,
§ 393.47 is amended to require that the
service brake chambers and spring brake
chambers on each end of an axle be the
same size. The effective length of the
slack adjuster on each end of an axle is
required to be the same. In addition,
minimum requirements on the thickness
of linings or pads are specified.
With regard to linings and pads, the
criteria differ from appendix G.
Currently, appendix G does not
adequately address the issue of brake
lining thickness on the steering axles of
certain vehicles (typically those with a
GVWR between 4,536 and 14,969 kg
(10,001 and 33,000 pounds)). This issue
was brought to the attention of the
FMCSA by the American Trucking
Associations (ATA). The ATA discussed
front brake lining thickness in a petition
for reconsideration of the final rule on
periodic inspection. The petition is
available for review in the docket. In its
petition, the ATA stated:
There are two configurations of brake
lining used on steering axle brakes: blocks
(sometimes called pads) and strips. Block
lining is installed in four segments on the
two shoes of each front brake. Such lining is
typically well over 1⁄4 inch thick when new
and the 1⁄4 inch annual inspection criteria is
correct for it. Strip lining, as the name
implies, consists of a continuous band of
lining installed in two segments, one on each
shoe of an individual front brake. Certain
types of strip lining are only slightly over 1⁄4
inch thick when new. Therefore a 1⁄4 inch
annual inspection criteria is inappropriate.
The roadside inspection guidelines
used by Federal and State inspectors
have the following criteria to determine
if the linings or pads of the steering axle
of any power unit are worn to the point
of creating an imminent hazard:
Lining with a thickness less than 3⁄16 inch
for a shoe with a continuous strip of lining
or 1⁄4 inch for a shoe with two pads for drum
brakes or to wear indicator if lining is so
marked, or less than 1⁄8 inch for air disc
brakes, and 1⁄16 inch or less for hydraulic
disc, drum and electric brakes.
FMCSA believes these guidelines
should be added to § 393.47 to help
motor carriers identify steering axle
brake linings and pads that are
excessively worn. FMCSA will consider
a separate rulemaking to amend
appendix G to subchapter B, concerning
the periodic inspection critieria. To
address non-steering axle brake lining/
pads, FMCSA incorporates into § 393.47
the same criteria currently found in
appendix G.
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Brake actuator readjustment limits are
also being specified under § 393.47. The
pushrod travel for clamp and rotochamber type actuators is required to be
less than 80 percent of the rated strokes
listed in SAE J1817—Long Stroke Air
Brake Actuator Marking, July 2001, or
80 percent of the rated stroke marked on
the brake chamber by the chamber
manufacturer, or the readjustment limit
marked on the brake chamber by the
chamber manufacturer. The pushrod
travel for Type 16 and 20 long stroke
clamp type brake actuators (which are
not covered under SAE J1817 but for
which there are manufacturers’
recommendations) is required to be less
than 51 mm (2 inches), or 80 percent of
the rated stroke marked on the brake
chamber by the chamber manufacturer,
or the readjustment limit marked on the
brake chamber by the chamber
manufacturer. For wedge brakes, the
movement of the scribe mark on the
lining could not exceed 1.6 mm (1⁄16
inch). With regard to brake drums and
rotors, the thickness of the drums or
rotors must meet the limits established
by the brake drum or rotor
manufacturer.
Section 393.48—Brakes To Be Operative
FMCSA revises § 393.48(a) and (b) to
make the requirements easier to
understand. The revisions provide a
more concise presentation of the
requirements.
With regard to paragraph (c), the
FMCSA explicitly addresses the issue of
unladen converter dollies and lift axles.
Braking on unladen converter dollies is
covered extensively in discussion of the
changes to § 393.42. Unladen converter
dollies with a gross weight of 1,361 kg
(3,000 lbs) or less would not be required
to have operable brakes. Brakes on lift
axles would not be required to be
capable of operation while the lift axle
is raised. However, brakes on lift axles
must be operable whenever the lift axle
is lowered and the tires contact the
roadway. Therefore, if an enforcement
official instructs a driver to lower the
lift axle to the ground during an
inspection, the driver is required to
demonstrate that the brakes on that axle
are operable. The revision would
essentially codify regulatory guidance
on these issues.
In addition, the issue of housemoving
dollies, three-axle steerable dollies, and
similar motor vehicles used to transport
extremely heavy loads is addressed to
ensure consistency between the
revisions to § 393.42 and § 393.48.
Section 393.50—Reservoirs Required
Section 393.50 is revised to provide a
simpler and more concise presentation
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of the reservoir requirements and to
cross-reference FMVSS No. 121. Each
air braked truck, truck-tractor, and bus
manufactured on or after March 1, 1975,
would at a minimum be required to
meet FMVSS No. 121, S5.1.2, in effect
on the date of manufacture. Trailers
manufactured on or after January 1,
1975, must meet the requirements of
FMVSS No. 121, S5.2.1, in effect on the
date of manufacture. Air braked vehicles
manufactured prior to these dates, and
vacuum braked vehicles would continue
to meet the requirements currently
found at § 393.50.
FMCSA believes the revision is
necessary to indicate clearly that a
vehicle which is maintained to meet the
reservoir requirements of FMVSS No.
121 in effect on the date of manufacture
would meet the requirements under part
393. This is particularly important given
the NHTSA’s January 12, 1995, final
rule on FMVSS No. 121 (60 FR 2892).
NHTSA amended the reservoir
requirements to facilitate the
introduction of long-stroke brake
chambers. For vehicles manufactured on
or after February 13, 1995, the method
for calculating the minimum air
reservoir capacity is based on either the
rated volume of the brake chambers or
the volume of the brake chambers at the
maximum travel of the brake pistons or
push rods, whichever is less.
Section 393.51—Warning Devices and
Gauges
FMCSA revises § 393.51 to provide
better guidance on the applicability of
the warning device requirements to
older commercial motor vehicles.
Hydraulic braked vehicles
manufactured on or after September 1,
1975, the effective date of FMVSS No.
105, are required to meet the brake
system indicator lamp requirements of
FMVSS No. 571.105 (S5.3) applicable to
the vehicle on the date of manufacture.
Vehicles manufactured before
September 1, 1975, or to which FMVSS
No. 571.105 was not applicable on the
date of manufacture, must have a
warning signal which operates before or
upon application of the brakes in the
event of a hydraulic-type complete
failure of a partial system. The language
would retain all current requirements
but add the effective date for FMVSS
No. 105 and identify the specific
paragraph within FMVSS No. 105 that
covers warning devices.
In addition, FMCSA inserts a note
into § 393.51 to address the warning
device requirements for hydraulic
braked trucks and buses manufactured
between October 12, 1976, and
September 1, 1983. During this period,
FMVSS No. 105 was only applicable to
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passenger cars and school buses.
Consequently, manufacturers of
hydraulic braked trucks and buses were
not required to equip those vehicles
with a warning device to indicate
certain types of brake failure. However,
under the FMCSRs, motor carriers are
responsible for having warning devices
on these vehicles. Because FMVSS No.
105 was not applicable to these vehicles
at the time of manufacture, the
requirements of § 393.51 are not in
conflict with the NHTSA standard.
FHWA received numerous requests
for interpretation from motor carriers
with vehicles manufactured during this
period and not equipped with a warning
device. Through regulatory guidance,
FHWA indicated that these vehicles are
required to be equipped with warning
devices because § 393.51(b)(2)—which
covers hydraulic braked vehicles to
which FMVSS No. 105 was not
applicable at the time of manufacture—
was in effect prior to October 12, 1976,
and has remained in effect ever since.
Therefore, the agency is codifying the
regulatory guidance concerning warning
devices on these vehicles.
On the subject of air braked vehicles,
FMCSA revises § 393.51(c) to include
reference to the March 1, 1975, effective
date of FMVSS No. 121 for power units.
The specific paragraphs within FMVSS
No. 121 which address the pressure
gauge and warning signal requirements
are included. Vehicles which are not
required to meet the requirements of
FMVSS No. 121 must be equipped with
a pressure gauge, visible to a person
seated in the normal driving position,
which indicates the air pressure (in
kilopascals (kPa) or pounds per square
inch (psi)) available for braking; and, a
warning signal that is audible or visible
to a person in the normal driving
position and provides a continuous
warning to the driver whenever the air
pressure in the service reservoir system
is at 379 kPa (55 psi) and below, or onehalf of the compressor governor cutout
pressure, whichever is less.
With regard to commercial motor
vehicles with hydraulic brakes applied
or assisted by air or vacuum, FMCSA
revises § 393.51(e) to make it applicable
only to hydraulic braked vehicles which
were not subject to the FMVSS No. 105
at the time of manufacture. The
amendment eliminates the
inconsistency between the warning
device requirements of FMVSS No. 105
and § 393.51(e). Currently, § 393.51(e)
requires a warning device for the
hydraulic portion of the brake system as
well as a warning device for the air or
vacuum portion of the brake system,
irrespective of the applicability of
FMVSS No. 105. However, FMVSS No.
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105 does not require a warning device
for the air or vacuum portion of these
hydraulic brake systems. FMCSA
believes the § 393.51(b) cross-reference
to FMVSS No. 105 provides effective
requirements for warning devices on
hydraulic braked vehicles subject to that
standard at the time of manufacture. A
requirement for an additional warning
device for the air or hydraulic portion
of the brake system of these vehicles is
not necessary.
For air-assisted or vacuum-assisted
hydraulic braked vehicles which were
not subject to FMVSS No. 105, FMCSA
is retaining the current requirements for
a warning device for the hydraulic
portion of the brake system and a
warning device for the air or vacuum
portion of the brake system. Section
393.51(e) would continue to require that
the hydraulic portion of the vehicle
meet the requirements of § 393.51(b)
and that the air or vacuum portion of
the brake system meet the applicable
requirements of paragraphs (c) or (d).
FMCSA notes that commercial motor
vehicles equipped with air-overhydraulic brake systems are classified as
air-braked vehicles and, as such, are
required to meet the applicable warning
device and pressure gauge requirements
for air braked vehicles.
Finally, FMCSA reinstates one of the
exemptions removed by the December 7,
1988, final rule on part 393. The 1988
rule revised § 393.51 by removing
paragraph (g), which contained two
exemptions considered obsolete with
the adoption of the definition of a
commercial motor vehicle. The
exemptions covered buses with a
seating capacity of 10 persons or less
(including the driver), and two-axle
property-carrying vehicles that were
either manufactured before July 1, 1973,
or had a GVWR of 4,536 kg (10,000
pounds) or less.
From a practical standpoint, all twoaxle property-carrying vehicles with a
GVWR of 4,536 kg or less, and equipped
with air, vacuum, or air-assisted or
vacuum-assisted hydraulic brake
systems were exempted irrespective of
the date of manufacture. Generally,
these vehicles are only subject to the
FMCSRs when transporting hazardous
materials in a quantity that requires
placards on the vehicle or when towing
another vehicle such that the gross
combination weight rating exceeds
4,536 kg (10,000 pounds). Therefore, the
exemption for certain two-axle propertycarrying vehicles is being reinstated, but
is limited to two-axle property-carrying
vehicles manufactured before July 1,
1973.
Because the group of vehicles covered
by the exemption represent a small
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segment of the total population of
vehicles that fall under the FMCSA’s
jurisdiction, and these vehicles have
either reached, or will soon reach the
end of their service life and were
previously exempted, the reinstatement
will not reduce safety on the highways.
FMCSA is not reinstating the exemption
for buses with a seating capacity of 10
persons or less because these vehicles
are generally not subject to the FMCSRs.
Subpart D—Glazing and Window
Construction
Sections 393.61, 393.62, 393.63,
393.92—Window Construction and
Emergency Exits
Section 393.61 is being revised to
cover only truck and truck tractor
window construction. Window
construction for buses (or emergency
exits) is covered under § 393.62. The
prohibitions on window obstructions
currently found at § 393.62 is addressed
along with the emergency exits
requirements. The provisions of
§ 393.63 (Windows, markings) and
§ 393.92 (Buses, marking emergency
doors) is covered under the revised rule
on emergency exits. Sections 393.63 and
393.92 are removed.
In § 393.61, FMCSA removes the
reference to an ellipse in determining
the minimum area of a truck or trucktractor window. The rectangular
dimensions currently provided appear
to be sufficient. Also, the rectangular
dimensions provide the most practical
and enforceable criteria.
As for emergency exits on buses,
FMCSA revises its cross-references to
FMVSS No. 217 so that motor carriers
and enforcement officials will have
better guidance on the applicability of
NHTSA’s amendments to buses subject
to the FMCSRs. On November 2, 1992,
FMVSS No. 217 was amended to require
that the minimum emergency exit space
on school buses be based upon the
seating capacity of each bus (57 FR
49413). NHTSA’s final rule took effect
September 1, 1994. Further, in a
separate notice, NHTSA allowed nonschool buses to meet either the nonschool bus requirements or the new
upgraded school bus requirements (57
FR 49444, November 2, 1992). NHTSA
issued the final rule on May 9, 1995 (60
FR 24562).
FMCSA reviewed the NHTSA
rulemakings and determined that the
FMCSRs should be amended to address
the November 2, 1992, and May 9, 1995,
final rules. FMCSA is allowing the
upgraded school bus emergency exit
requirements on buses subject to the
FMCSRs so that motor carriers are
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afforded the same flexibility given to
manufacturers under FMVSS No. 217.
Buses manufactured on or after
September 1, 1994, and having a GVWR
of 4,536 kg (10,000 pounds) or less must
meet the emergency exit requirements of
FMVSS No. 217 (S5.2.2.3) in effect on
the date of manufacture. Generally,
these buses would only be subject to the
FMCSRs when towing a trailer. If the
gross combination weight rating
(GCWR) for the bus and trailer is greater
than 4,536 kg, and the combination is
operated in interstate commerce, the
emergency exit requirements are
applicable. An example is a small bus
operated by a private motor carrier of
passengers when towing a trailer.
For buses with a GVWR of more than
4,536 kg (10,000 pounds), FMCSA is
requiring that they have emergency exits
which meet the applicable emergency
exit requirements of FMVSS No. 217,
S5.2.2 (the non-school bus
requirements) or S5.2.3 (the upgraded
school bus requirements) in effect on
the date of manufacture. The provision
for buses with a GVWR greater than
4,536 kg incorporates NHTSA’s final
rules.
For buses manufactured on or after
September 1, 1973, but before
September 1, 1994, the FMCSA is
requiring that each bus (including a
school bus used in interstate commerce
for non-school bus operations) with a
GVWR of more than 4,536 kg (10,000
pounds) meet the requirements of
FMVSS No. 217, S5.2.2, in effect on the
date of manufacture. Buses with a
GVWR of 4,536 kg (10,000 pounds) or
less must meet the requirements of
FMVSS No. 217, S5.2.2.3, in effect on
the date of manufacture.
Section 393.62 is revised to include a
paragraph on emergency exit
identification. Each bus and each school
bus used in interstate commerce for
non-school bus operations,
manufactured on or after September 1,
1973, must meet the applicable
emergency exit identification or
marking requirements of FMVSS No.
217, S5.5, in effect on the date of
manufacture. Buses (including school
buses used in interstate commerce for
non-school bus operations) must be
marked ‘‘Emergency Exit’’ or
‘‘Emergency Door’’ followed by concise
operating instructions describing each
motion necessary to unlatch or open the
exit located within 152 mm (6 inches)
of the release mechanism.
The emergency exit requirements for
buses manufactured before September 1,
1973, is revised to provide requirements
which are easier to understand and
enforce. These buses must have either
laminated safety glass or push-out
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windows. The regulation would more
clearly state that laminated safety glass
would, at a minimum, be required to
meet Test No. 25, Egress, of the
American National Standards Institute
(ANSI), American National Standard for
Safety Glazing Materials for Glazing
Motor Vehicles and Motor Vehicle
Equipment Operating on Land
Highways-Safety Standard, ANSI/SAE
Z26.1/1996 (ANSI approved August
1997). FMCSA incorporates the ANSI
document by reference.
With regard to push-out windows, the
requirements are revised to adopt
certain provisions of FMVSS No. 217.
Each push-out window is required to be
releasable by operating no more than
two mechanisms and allow manual
release of the exit by a single occupant.
For mechanisms which require rotary or
straight (parallel to the undisturbed exit
surface) motions to operate the exit, the
amount of force required to release the
exit could not exceed 89 Newtons (20
pounds). For exits which require a
straight motion perpendicular to the
undisturbed exit surface, the amount of
force could not exceed 267 Newtons (60
pounds).
FMCSA believes the force
requirements will not present a problem
for motor carriers and that older buses
with emergency exits which cannot
meet these basic performance
requirements should have the
emergency exit release mechanisms
replaced. This should not be construed
as an attempt to require that the entire
emergency exit be replaced, only release
mechanisms which do not meet the
criteria.
Lastly, FMCSA codifies its regulatory
guidance on buses used for the
transportation of prisoners. An
exception to the emergency exit
requirements is included for buses used
exclusively for the transportation of
prisoners.
Subpart E—Fuel Systems
Section 393.67—Liquid Fuel Tanks
FMCSA revises paragraph (a) to
indicate that the fuel tank requirements
apply not only to tanks containing or
supplying fuel for the operation of
commercial motor vehicles, but
includes tanks needed for the operation
of auxiliary equipment installed on, or
used in connection with commercial
motor vehicles. Section 393.65(a), the
requirements for fuel systems, contains
similar language so FMCSA amends the
applicability statement of § 393.67 to be
consistent with § 393.65.
Also, FMCSA revises § 393.67(d) and
(e) to include the information currently
presented in a footnote to the section.
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As indicated by the footnote, the fuel
tank tests specified by § 393.67 are a
measure of performance only.
Alternative procedures which assure
that the fuel tank meets the performance
criteria may be used. However, this
footnote is often overlooked. Including
the text of the footnote in paragraphs (d)
and (e) would help to prevent further
confusion.
In addition, FMCSA corrects an error
in § 393.67(f)(2). Currently, each liquid
fuel tank manufactured on or after July
1, 1988, must be marked with the
manufacturer’s name. The July 1, 1988,
date is incorrect. This date precedes the
publication of the December 7, 1988,
final rule that established the July 1,
1988 compliance date. The last number
in the year should have been a ‘‘9’’
instead of an ‘‘8.’’ FMCSA intended the
date to read July 1, 1989, approximately
120 days after the March 7, 1989,
effective date of the December 7, 1988,
final rule on part 393.
Section 393.68—Compressed Natural
Gas Fuel Containers
FMCSA creates a new section to
address requirements for compressed
natural gas (CNG) fuel containers.
Section 393.68 cross-references the
NHTSA’s new requirements for CNG
containers, FMVSS No. 304,
Compressed Natural Gas Fuel Container
Integrity (September 26, 1994, 59 FR
49010). Under FMVSS No. 304, which
is applicable to all CNG containers
manufactured on or after March 26,
1995, CNG fuel containers must meet a
pressure cycling test which evaluates
the container’s durability, a burst test to
measure its strength, and a fire test to
ensure adequate pressure relief
characteristics. The rule also specifies
labeling requirements.
FMCSA has reviewed the NHTSA
requirements and determined that all
commercial motor vehicles
manufactured on or after March 26,
1995, and equipped with CNG fuel
tanks, should be required to be
maintained to meet the applicable
requirements of FMVSS No. 304.
Subpart F—Coupling Devices and
Towing Methods
Section 393.70—Coupling Devices and
Towing Methods, Except for DriveawayTowaway Operations
Currently § 393.70(d) provides
requirements for the attachment of
safety devices in case of tow-bar failure.
If two chains or cables are attached to
the same point on the towing vehicle, or
if a bridle or a single chain or cable is
used, the point of attachment must be
on the longitudinal centerline of the
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towing vehicle. A single safety device,
other than a chain or cable, must also
be attached to the towing vehicle at a
point on its longitudinal centerline.
Western Trailers petitioned FHWA to
amend § 393.70(d)(8) to allow safety
devices to be attached as close as
practicable to the longitudinal
centerline of the towing vehicle. The
petition is available for review in the
docket. The petitioner argued that
because the pintle hook is mounted on
the longitudinal centerline of the towing
vehicle, there is no practical centerline
mounting position for the safety chain/
cable attachment except upon or above
the pintle hook itself.
In reviewing the history of the
requirements for safety chains from
1941 through the present, FMCSA notes
that a certain amount of flexibility had
been allowed so that chains could be
attached as close as ‘‘practicable’’ to the
centerline. Although the current
requirements, adopted on October 11,
1972 (37 FR 21439), do not appear to
have created problems for other carriers,
FMCSA agrees that there is a need to
reexamine the requirement and
eliminate any unnecessary restrictions.
To that end, FMCSA believes that
specifying the location for attachment
point of the safety devices with such
precision is unnecessarily designrestrictive.
The attachment of the safety devices
to a point as close as ‘‘practicable’’ to
the centerline, is needed to ensure that
the combination of vehicles will
maintain as much stability as possible
in the event the coupling device fails.
However, given the size and weight of
a typical commercial motor vehicle,
there is little technical justification for
prohibiting attachment of the safety
devices at a point within a few
centimeters (or inches) off the
centerline. In fact, failure of the
coupling device at its centerline point of
attachment to the towing vehicle might
damage the anchor point of the safety
chains, possibly resulting in complete
separation of the trailer.
In addition, the current language of
§ 393.70(d)(8) may, under some
circumstances, be inconsistent with
§ 393.70(d)(1), which prohibits the
attachment of the safety device to the
pintle hook or any other device on the
towing vehicle to which a tow-bar is
attached.
The previous provisions of § 393.70
provided a performance-based
requirement while ensuring the safety of
operation of the combination of
vehicles. The language used, however,
may have been difficult to enforce, in
that ‘‘practicability’’ is a subjective term.
This generally results in differences of
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opinion between vehicle manufacturers,
motor carriers, and Federal and State
enforcement officials as to what
constitutes compliance. The amended
rule allows the attachment point to be
offset no more than a specified distance
from the longitudinal centerline and
provides flexibility without adversely
affecting the tracking of the towed unit
in the event of a pintle hook failure.
FMCSA notes that the safety device is
only intended to keep the combination
of vehicles together if the pintle hook or
other coupling device fails, and then
only for a brief period until the driver
brings the vehicle to a safe stop.
Therefore, the change will not affect the
safety of operation of the vehicles.
FMCSA is allowing safety chains or
cables to be attached to the longitudinal
centerline or within 152 mm (6 inches)
to the right of the longitudinal
centerline on the towing vehicle. This is
applicable when: (1) Two chains or
cables are attached to the same point on
the towing vehicle; (2) a bridle or a
single chain or cable is used; or (3) a
single safety device is used. Given the
wide variety of vehicle configurations
and the condition of loading at the time
of a potential tow-bar or pintle hook
failure, the current design-restrictive
requirement does not appear to ensure
a greater degree of safety than the
revision. Allowing the safety device to
be no more than 152 mm (6 inches) from
the longitudinal centerline should
provide additional safety benefits in a
few cases without changing the level of
safety guaranteed by the current
centerline requirement in other cases. It
would also result in a requirement that
is more performance-based and less
design-restrictive.
Section 393.71—Coupling Devices and
Towing Methods, Driveaway-Towaway
Operations
Section 393.71(a) currently prohibits
the use of more than one tow-bar in any
combination of vehicles. Section
393.71(g)(2) indicates that coupling
devices, such as those used for towing
house trailers and employing ball and
socket connections, shall be considered
as tow-bars. However, the broad
classification of ball and socket
connections as tow-bars is not
consistent with the definitions of the
Society of Automotive Engineers. As a
result, the use of more than one balland-socket connection in a combination
of vehicles is prohibited. This situation
is being clarified through this final rule.
FMCSA considers the stability and
control of a combination vehicle using
multiple ball-and-socket connections no
better than that of a combination using
multiple tow-bars. Given that the
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stability and control would, at best, be
comparable to a towing method which
is prohibited, FMCSA is amending
§ 393.71(a)(2) to prohibit the use of more
than one tow-bar and/or ball-and-socket
coupling device in any combination.
Section 393.71(g)(2) is being removed.
To improve the consistency between
Section 393.70 and 393.71, the FMCSA
amends § 393.71(b) by adding a new
provision addressing weight
distribution of towing and towed
vehicles for saddle-mount
combinations.
Sections 393.70(b)(3), 393.71(b)(2)
and 393.71(c)(3) address the proper
weight distribution and require that the
coupling arrangement be such that it
does not unduly interfere with the
steering, braking, and maneuvering of
the combination of vehicles. Section
393.70(b)(3) covers the use of fifth
wheels for non-driveaway-towaway
operations and §§ 393.71(b)(2) and (c)(3)
cover full-mounted vehicles in
driveaway-towaway operations. Section
393.71(b) does not, however, explicitly
require that the arrangement of the
saddle-mounted vehicles be such that it
does not unduly interfere with the
steering, braking and maneuvering of
the combination of vehicles. The
references to undue interference with
steering, braking, and maneuvering in
§§ 393.70 and 393.71 suggest that such
requirements are generally intended for
any vehicle configuration covered by
these sections. Through regulatory
guidance, the agency had indicated that
saddle-mounted vehicles are to be
arranged such that the gross weight of
the vehicles is properly distributed to
prevent the conditions currently
covered by §§ 393.70(b)(3), 393.71(b)(2)
and 393.71(c)(3). FMCSA is now
codifying this guidance in
§ 393.71(b)(3).
FMCSA revises § 393.71(g) to remove
obsolete language and provide more
technically sound guidance on towing
methods. Section 393.71(g)(1) currently
requires the use of a tow-bar or saddlemount connection for all vehicles towed
in driveaway-towaway operations. This
is inappropriate for towing semitrailers
designed to be coupled to a fifth wheel.
Through regulatory guidance, the
agency has allowed the use of a fifth
wheel. The agency codifies this
guidance by revising § 393.71(g) to
explicitly allow the use of a fifth wheel.
Subpart G—Miscellaneous Parts and
Accessories
Section 393.75—Tires
FMCSA amends § 393.75(e) in order
to make the requirements easier to
understand. Section 393.75(e) prohibits
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the use of regrooved tires which have a
load carrying capacity greater than that
of 8.25–20 8 ply-rating tires, but does
not specify the load range rating for
these tires. According to the Tire and
Rim Association’s 2003 Year Book, an
8.25–20 bias ply tire has a maximum
load carrying capacity of 2,232 kg (4,920
pounds) at 793 kPa (115 psi) cold
inflation pressure. This maximum
capacity applies to tires of load range G.
Tires with the load range of E and F
have maximum load carrying capacities
of 1,837 kg (4,050 pounds) and 2,041 kg
(4,500 pounds), respectively. FMCSA
will now use 2,232 kg limit under
§ 393.75. The difference in load carrying
capacity between a tire rated load range
E and one rated load range G is 395 kg
(870 pounds). In the absence of tire
overloading, the difference in the
amount of front axle loading between an
axle equipped with load range E tires
and a front axle equipped with load
range G tires is 790 kg (1,740 pounds).
There is no apparent safety benefit from
adopting the more stringent limit of load
range E for regrooved tires. Therefore,
the use of a regrooved tire with a load
carrying capacity equal to or greater
than 2,232 kg (4,920 pounds) is a
violation of § 393.75(e) if used on the
front wheels of a truck or truck tractor.
FMCSA notes that a radial ply tire of
the same size and load range (i.e.,
8.25R20) has the same load carrying
capacity, but at 827 kPa (120 psi) cold
inflation pressure. Because the
prohibition is based on load carrying
capacity, FMCSA is replacing the
reference to a specific tire size with the
2,232 kg (4,920 pound) value currently
listed in the Tire and Rim Association’s
publication.
Section 393.78 Windshield Wipers
FMCSA amends § 393.78 to crossreference FMVSS No. 104. The NHTSA
requirement has been in effect since
December 1968. Because vehicle
manufacturers have been required to
meet the requirements since 1968,
FMCSA does not believe that motor
carriers who have maintained their
commercial motor vehicles should have
any problem complying with the new
rule. As for motor vehicles
manufactured before December 1968,
they are required to be equipped with a
power-driven windshield wiping system
with at least two wiper blades, one on
each side of the centerline of the
windshield. Motor vehicles which
depend upon vacuum to operate the
windshield wipers must have the wiper
system constructed and maintained
such that the performance of the wipers
would not be adversely affected by a
change in the intake manifold pressure.
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The requirements for vehicles
manufactured before December 1968
were originally established by the
former Interstate Commerce Commision
and were applicable to vehicles
manufactured on and after June 30,
1953.
FMCSA removes the exemption for
the towing vehicle in a driveawaytowaway operation because there is no
justification for allowing a vehicle to be
driven without both windshield wipers
in proper working order. The change
should not result in an increased
economic burden on the motor carrier
industry.
Section 393.79—Windshield Defrosting
Device
Section 393.79 is revised to crossreference FMVSS No. 103. Vehicles
manufactured on or after December 25,
1968, are required to meet the
requirements in effect on the date of
manufacture. Vehicles manufactured
before December 25, 1968, are required,
at a minimum, to be equipped with a
means for preventing the accumulation
of ice, snow, frost, or condensation to
obstruct the driver’s view through the
windshield while the vehicle is being
driven.
In addition, the exemption for the
towing vehicle in a driveaway-towaway
operation is removed. There is no
justification for allowing a vehicle to be
driven without a windshield defrosting
device in proper working order.
Section 393.82—Speedometer
Section 393.82 requires that every
bus, truck, and truck-tractor be
equipped with a speedometer indicating
speed in miles per hour. Speedometers
must operate with ‘‘reasonable
accuracy.’’ Appendix A to subchapter B
(prior to its removal from the FMCSRs
on November 23, 1994 (59 FR 60319))
interpreted as ‘‘reasonable’’ an accuracy
of plus or minus 8 km/hr (5 mph) at a
speed of 80 km/hr (50 mph). The
interpretation indicated that accuracy
within these limits is sufficient for a
professional driver to ascertain the true
speed of the vehicle. FMCSA is
including this accuracy limit in § 393.82
to make the requirement easier to
understand. FMCSA is also removing
the driveaway-towaway exemption to
the speedometer requirements because
there is no justification for allowing a
vehicle to be driven without a
speedometer in proper working order.
The changes should not result in an
increased economic burden on the
motor carrier industry.
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Section 393.87—Flags on Projecting
Loads
Section 393.87 is being revised to
make the requirements consistent with
the American Association of State
Highway and Transportation Officials’
(AASHTO) Guide for Maximum
Dimensions and Weights of Motor
Vehicles and for the Operation of
Nondivisible Load Oversize and
Overweight Vehicles, GSW–3, 1991. The
AASHTO publication provides guidance
on the use of warning flags for vehicles
and loads which exceed legal width or
length, or which have a rear overhang in
excess of the legal limit. The AASHTO
guidelines call for the use of red or
orange fluorescent warning flags which
are at least 457 mm (18 inches) square.
Because the AASHTO guide appears to
cover the majority of the cases to which
the current rule is applicable, and
represents a consensus of State and
industry practices, FMCSA is revising
§ 393.87 to adopt certain provisions of
those guidelines.
Commercial motor vehicles
transporting loads which extend beyond
the sides by more than 102 mm (4
inches) or more than 1,219 mm (4 feet)
beyond the rear must have the
extremities of the load marked with red
or orange fluorescent warning flags.
Each warning flag must be at least 457
mm (18 inches) square as opposed to the
current requirement of 305 mm (12
inches) square.
With regard to the number of flags
and their positions, a single flag at the
extreme rear is required if the projecting
load is 610 mm (2 feet) wide or less.
Two warning flags are required if the
projecting load is wider than 610 mm.
Flags are required to be positioned to
indicate maximum width of loads
which extend beyond the sides and/or
rear of the vehicle.
Section 393.94—Vehicle Interior Noise
Level
FMCSA simplifies its regulation
concerning the applicability of the
interior noise levels in commercial
motor vehicles. Section 393.94(a) and
(d) make reference to certain vehicles
manufactured before October 1, 1974,
and grant motor carriers until April 1,
1975, to comply with the regulation. For
vehicles operated wholly within
Hawaii, carriers were given until April
1, 1976, to comply. Because these
deadlines have passed, FMCSA is
deleting the references from § 393.94. In
addition, FMCSA is updating the
reference to the American National
Standards Institute (ANSI)
specifications for sound level meters.
Currently, § 393.94 references the 1971
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version of ANSI S1.4, Specification for
Sound Level Meters. FMCSA
incorporates by reference the 1983
version and removing the footnote to
paragraph (c). Information on the
availability of the ANSI document is
covered under § 393.7.
Section 393.95—Emergency Equipment
on All Power Units
FMCSA eliminates the reference to
lightweight vehicles in paragraph (a).
The term became obsolete when the
agency implemented the requirements
of the Motor Carrier Safety Act of 1984
(49 U.S.C. 31131 et. seq.) and limited
the applicability of part 393 to
‘‘commercial motor vehicles’’ as defined
in that statute (53 FR 18042, May 19,
1988). Sections 393.95(a)(2)(i) and
(a)(2)(ii) are being amended to remove
obsolete references to vehicles equipped
with fire extinguishers prior to July 1,
1971, and January 1, 1973, respectively.
While some of these vehicles are still in
operation, it is unlikely that the motor
carriers are still using fire extinguishers
that are more than 30 years old.
FMCSA revises § 393.95 to remove the
specifications for bidirectional warning
triangles manufactured prior to January
1, 1974. Such triangles are already
prohibited on any vehicle manufactured
on or after January 1, 1974. Therefore,
only those carriers operating
commercial motor vehicles
manufactured before January 1, 1974,
and equipped with warning triangles
manufactured before that date, are
affected.
FMCSA revises the requirements on
the mounting of fire extinguishers to
provide more specific guidance. Fire
extinguishers are required to be securely
mounted to prevent sliding, rolling, or
vertical movement relative to the motor
vehicle. Currently, § 393.95(a)(1) states
only that the extinguisher be securely
mounted.
With regard to extinguishing agents,
FMCSA replaces the reference to the
Underwriters Laboratories’ (UL)
Classification of Comparative Life
Hazard of Gases and Vapors. The UL
study was conducted in the 1950’s and
is considered obsolete information. UL
has recommended that the FMCSA
consider referencing the Environmental
Protection Agency’s regulations under
Subpart G of 40 CFR part 82, Protection
of Stratospheric Ozone. Subpart G
implements section 612 of the Clean Air
Act (42 U.S.C. 7401 et seq.) by
determining safe alternatives to ozonedepleting compounds. It is usually
referred to as the ‘‘Significant New
Alternatives Policy’’ (SNAP) program.
The SNAP regulations take into
consideration the toxicity of substitutes
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48023
for ozone-depleting compounds, but
they also address potential impacts on
atmospheric ozone, global warming and
other issues related to human exposure
and the environment. FMCSA is
therefore requiring that fire
extinguishers comply with the toxicity
provisions of the SNAP regulations.
While the other issues (ozone depletion,
global warming, etc.) are important,
there is no practical reason to address
these issues in § 393.95.
Section 393.201—Frames
In its final rule published on
December 7, 1988 (53 FR 49380), FHWA
prohibited cracked, loose, sagging or
broken frames. However, the agency
inadvertently failed to include trailer
frames. FMCSA amends § 393.201 to
remedy this oversight by replacing ‘‘bus,
truck and truck-tractor’’ with the term
‘‘commercial motor vehicles’’ in
paragraph (a).
FMCSA revises § 393.201(d) to make
the regulation more practical. Paragraph
(d) was intended to prohibit welding on
vehicle frames constructed of certain
types of steel which is weakened by the
welding process. However, the current
wording is overly restrictive. To address
this issue, paragraph (d) is being revised
to allow welding which is performed in
accordance with the vehicle
manufacturer’s recommendations.
In addition, FMCSA removes
paragraph (f). Paragraph (f) states that
field repairs are allowed. There is no
practical reason for retaining this
provision since there was never a
requirement that the motor carrier repair
its vehicle only at certain locations.
Section 393.207—Suspension Systems
In response to a petition from the
Truck Trailer Manufacturers
Association (TTMA), FMCSA is
amending § 393.207 to prohibit any
device which is capable of dumping air
individually from either of the two axle
suspension systems on a semitrailer
equipped with air-suspended ‘‘spread’’
or ‘‘split’’ tandem axles. TTMA
indicated that the petition was not
intended to prohibit: (1) Devices that
could exhaust air from both axle
systems simultaneously, or (2) lift axles
on multi-axle units. The petition is
available for review in the docket.
According to the TTMA, about 30,000
semitrailers are manufactured each year
with split tandem axles and air
suspensions. These axles are not
genuine tandems, but rather two single
axles spaced at least 3,048 mm (10 feet)
apart, the minimum separation required
by the bridge formula [23 U.S.C. 127(a)]
before each of them can carry the full
9,072 kg (20,000 pounds) allowed by
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Federal law. The TTMA estimates that
5,000 of these trailers are also equipped
with valves to depressurize the
suspension system of one of the trailer
axles, and sometimes of either axle.
These valves are installed to
compensate for problems created by the
split tandem configuration. Normal
tandems experience moderate tire
scrubbing in turns because the trailer
pivots around a point that lies between
the two axles. Tire scrubbing is more
severe in split tandems because the
pivot point is much farther from either
axle. Dumping air pressure from the
suspension system of the rear (or less
often the leading) trailer axle reduces its
load and allows the trailer to pivot
around the other axle with less
resistance and tire scrubbing. The
TTMA’s own tests showed that if each
axle in a split tandem is loaded to 8,845
kg (19,500 pounds) and pressure in the
rear axle is dumped, the resulting
weight shift will make the front axle
3,175 to 5,443 kg (7,000 to 12,000
pounds) heavier than the rear.
Dump valves were originally designed
to aid maneuvering at 8 km/hour (5
mph) or less, mainly at terminals or
other loading points. According to the
TTMA, however, many drivers now
activate them at higher speeds on streets
and highways to turn corners more
easily and to reduce tire wear. The
TTMA also believes that suspension
pressure is sometimes vented
accidentally because of wiring problems
the moment the tractor hooks up to the
trailer. In both cases, the inevitable
weight shift often produces a load on
the pressurized axle that exceeds the
manufacturers’ ratings for that axle and
its wheels, tires and brakes. In addition,
the loaded axle frequently exceeds the
single-axle weight limit.
FMCSA continues to believe the
petition has merit, and the agency is
amending § 393.207 to prohibit controls
of this type. Although § 393.3, which
allows the use of equipment and
accessories that do not decrease
operational safety, could be interpreted
as prohibiting the use of equipment to
disable the air suspension of one axle on
a two-axle trailer, addressing this issue
through rulemaking is the most
appropriate course of action.
FMCSA has modified the language
included in the 1997 NPRM in response
to comments from the ATA. ATA agreed
with the proposal, but expressed
concern that motor carriers need the
flexibility to exhaust air from the
suspension during low-speed turns.
ATA believes this is necessary because
there is significant resistance or tire
scrubbing when drivers make low-speed
turning maneuvers with a spread
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tandem trailer. FMCSA agrees and has
revised the language to allow the
exhausting of air if the controls are
either located on the trailer, or the
power unit and trailer combination are
not capable of traveling at a speed
greater than 10 miles per hour while the
air is exhausted from the suspension
system.
Section 393.209—Steering Wheel
Systems
FMCSA amends § 393.209(b) to
correct an error in the maximum
steering wheel lash for 406 mm (16
inch) steering wheels and to add
steering wheel lash limits for 483 mm
(19 inch) and 533 mm (21 inch)
diameter steering wheels. The table
specifying steering wheel lash limits
currently allows 114 mm (41⁄2 inches)
lash for steering wheel diameters of 406
mm (16 inches) or less if the vehicle has
a power steering system. This
corresponds to an angle of
approximately 32 degrees which is
about 2 degrees more than the steering
wheel lash limits for power steering
systems using larger diameter steering
wheels. Because there is no apparent
technical basis for having a less
stringent standard for 406 mm (16 inch)
diameter steering wheel systems,
FMCSA is changing the steering wheel
lash limit to 108 mm (41⁄4 inches).
FMCSA adds steering wheel lash
limits for 483 mm (19 inch) and 533 mm
(21 inch) diameter steering wheels
because these are relatively common
steering wheel sizes. The limits being
adopted for these steering wheel
diameters is consistent with the 14
degree and 30 degree limits currently
used for manual and power steering
systems respectively.
Section 393.209 is amended to
include the term ball-and-socket joints.
Some steering system designs include
ball-and-socket joints instead of
universal joints. While the basic
function of the two types of joints is
similar, only universal joints are
covered by § 393.209(d). Defects or
unsafe conditions of ball-and-socket
joints are currently implicitly covered
under § 396.3(a)(1). The agency believes
that such important items should be
explicitly covered whenever possible.
Regulatory Analyses and Notices
Executive Order 12866 (Regulatory
Planning and Review) and DOT
Regulatory Policies and Procedures
FMCSA has determined that this
action is not a significant regulatory
action within the meaning of Executive
Order 12866 or within the meaning of
Department of Transportation regulatory
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policies and procedures. This document
is not required to be reviewed by the
Office of Management and Budget.
Because the rulemaking is focused on
improving the clarity of the safety
requirements in general, and improving
the cross-references between the
FMCSRs and FMVSSs, the final rule
will not result in costs to the industry.
A regulatory evaluation has been
prepared by the Agency and is available
in the docket.
Regulatory Flexibility Act
In compliance with the Regulatory
Flexibility Act (5 U.S.C. 601–612),
FMCSA has considered the effects of
this regulatory action on small entities
and determined that this rule will not
have a significant impact on a
substantial number of small entities, as
defined by the U.S. Small Business
Administration’s Office of Size
Standards. This final rule makes
amendments and revisions to parts 390,
392, and 393 of the FMCSRs to remove
obsolete and redundant regulations;
respond to several petitions for
rulemaking; provide improved
definitions of vehicle types, systems,
and components; resolve
inconsistencies between part 393 and
NHTSA’s FMVSSs under 49 CFR part
571; and codify certain FMCSA
regulatory guidance concerning the
requirements of part 393. Generally, the
amendments do not involve the
establishment of new or more stringent
requirements, but a clarification of
existing requirements. This action is
intended to make many sections more
concise, easier to understand and more
performance oriented. Accordingly,
FMCSA has considered the economic
impacts of the rulemaking on small
entities and certifies that this rule will
not have a significant economic impact
on a substantial number of small
entities. A regulatory flexibility analysis
has been prepared by the Agency and is
available in the docket.
Unfunded Mandates Reform Act of 1995
This rulemaking will not impose an
unfunded Federal mandate, as defined
by the Unfunded Mandates Reform Act
of 1995 (2 U.S.C. § 1532 et seq.), that
will result in the expenditure by State,
local, and tribal governments, in the
aggregate, or by the private sector, of
$120.7 million or more in any 1 year.
Executive Order 12988 (Civil Justice
Reform)
This action will meet applicable
standards in sections 3(a) and 3(b)(2) of
Executive Order 12988, Civil Justice
Reform, to minimize litigation,
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the agency has prepared a finding of no
significant impact (FONSI). A copy of
the FONSI is included in the docket at
the beginning of this notice.
eliminate ambiguity, and reduce
burden.
Executive Order 13045 (Protection of
Children)
FMCSA has analyzed this action
under Executive Order 13045,
Protection of Children from
Environmental Health Risks and Safety
Risks. This rulemaking will not concern
an environmental risk to health or safety
that may disproportionately affect
children.
Executive Order 12630 (Taking of
Private Property)
This rulemaking will not effect a
taking of private property or otherwise
have taking implications under
Executive Order 12630, Governmental
Actions and Interference with
Constitutionally Protected Property
Rights.
Executive Order 13132 (Federalism)
This action has been analyzed in
accordance with the principles and
criteria contained in Executive Order
13132. It has been determined that this
rulemaking will not have a substantial
direct effect on States, nor will it limit
the policy-making discretion of the
States. Nothing in this document will
preempt any State law or regulation.
Executive Order 12372
(Intergovernmental Review)
Executive Order 13211 (Energy Effects)
We have analyzed this action under
Executive Order 13211, Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use. We have
determined that it will not be a
‘‘significant energy action’’ under that
order because it will not be
economically significant and would not
be likely to have a significant adverse
effect on the supply, distribution, or use
of energy.
List of Subjects
49 CFR Part 390
Highway safety, Highways and roads,
Intermodal transportation, Motor
carriers, Motor vehicle identification,
Motor vehicle safety, Reporting and
recordkeeping requirements.
49 CFR Part 392
Highway safety, Highways and roads,
Motor carriers—driving practices, Motor
vehicle safety.
49 CFR Part 393
Highways and roads, Incorporation by
reference, Motor carriers, Motor vehicle
equipment, Motor vehicle safety.
48025
(3) Between a dealership, or other
entity selling or leasing the vehicle, and
a purchaser or lessee;
(4) To a motor carrier’s terminal or
repair facility for the repair of disabling
damage (as defined in § 390.5) following
a crash; or
(5) To a motor carrier’s terminal or
repair facility for repairs associated with
the failure of a vehicle component or
system; or
(6) By means of a saddle-mount or
tow-bar.
*
*
*
*
*
PART 392—[AMENDED]
3. The authority citation for part 392
continues to read as follows:
I
Authority: 49 U.S.C. 13902, 31136, 31502;
and 49 CFR 1.73.
4. Section 392.33 is revised to read as
follows:
I
§ 392.33 Obscured lamps or reflective
devices/material.
(a) No commercial motor vehicle shall
be driven when any of the lamps or
reflective devices/material required by
subpart B of part 393 of this title are
obscured by the tailboard, or by any part
of the load or its covering, by dirt, or
other added vehicle or work equipment
or otherwise.
(b) Exception. The conspicuity
treatments on the front end protection
devices of the trailer may be obscured
by part of the load being transported.
Catalog of Federal Domestic
Assistance Program Number 20.217,
Motor Carrier Safety. The regulations
implementing Executive Order 12372
regarding intergovernmental
consultation on Federal programs and
activities do not apply to this program.
Issued on: July 13, 2005.
Annette M. Sandberg,
Administrator.
Paperwork Reduction Act
PART 390—[AMENDED]
This final rule does not contain a
collection of information requirement
for the purposes of the Paperwork
Reduction Act of 1995, 44 U.S.C. 3501
et seq.
I
1. The authority citation for part 390
continues to read as follows:
I
Authority: 49 U.S.C. 508, 13301, 13902,
31133, 31136, 31502, 31504, and sec. 204,
Pub. L. 104–88, 109 Stat. 803, 941 (49 U.S.C.
701 note); sec. 114, Pub. L. 103–311, 108 Stat.
1673, 1677; sec. 217, Pub. L. 106–159, 113
Stat. 1748, 1767; and 49 CFR 1.73.
§ 393.1
National Environmental Policy Act
We have analyzed this action for
purposes of the National Environmental
Policy Act of 1969 (42 U.S.C. 4321 et
seq.) and have determined that this
action will not have an effect on the
quality of the environment. However, an
environmental assessment (EA) is
required because the rulemaking is not
among those covered by a categorical
exclusion. A copy of the EA is included
in the docket referenced at the
beginning of this notice.
In accordance with the National
Environmental Policy Act and the
Council of Environmental Quality
Regulations (40 CFR parts 1500–1508),
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Jkt 205001
PART 393—[AMENDED]
In consideration of the foregoing,
FMCSA amends title 49, Code of Federal I 5. The authority citation for part 393
Regulations, subchapter B, chapter III, as continues to read as follows:
follows:
Authority: 49 U.S.C. 322, 31136, and
I
31502; Section 1041(b) of Pub. L. 102–240,
105 Stat. 1914, 1993 (1991); and 49 CFR 1.73.
2. Section 390.5 is amended by
revising the definition of driveawaytowaway operation to read as follows:
I
§ 390.5
Definitions.
*
*
*
*
*
Driveaway-towaway operation means
an operation in which an empty or
unladen motor vehicle with one or more
sets of wheels on the surface of the
roadway is being transported:
(1) Between vehicle manufacturer’s
facilities;
(2) Between a vehicle manufacturer
and a dealership or purchaser;
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6. Section 393.1 is revised to read as
follows:
Scope of the rules in this part.
(a) The rules in this part establish
minimum standards for commercial
motor vehicles as defined in § 390.5 of
this title. Only motor vehicles (as
defined in § 390.5) and combinations of
motor vehicles which meet the
definition of a commercial motor
vehicle are subject to the requirements
of this part. All requirements that refer
to motor vehicles with a GVWR below
4,536 kg (10,001 pounds) are applicable
only when the motor vehicle or
combination of motor vehicles meets the
definition of a commercial motor
vehicle.
(b) Every employer and employee
shall comply and be conversant with the
requirements and specifications of this
part. No employer shall operate a
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commercial motor vehicle, or cause or
permit it to be operated, unless it is
equipped in accordance with the
requirements and specifications of this
part.
I 7. Section 393.5 is amended by
removing the definitions of ‘‘bus’’ and
‘‘container chassis’’; and by adding in
alphabetical order definitions for ‘‘air
brake system,’’ ‘‘air-over-hydraulic brake
system,’’ ‘‘auxiliary driving lamp,’’ ‘‘boat
trailer,’’ ‘‘brake power assist unit,’’
‘‘brake power unit,’’ ‘‘container chassis
trailer,’’ ‘‘electric brake system,’’
‘‘emergency brake,’’ ‘‘front fog lamp,’’
‘‘hydraulic brake system,’’ ‘‘multi-piece
windshield,’’ ‘‘split service brake
system,’’ ‘‘tow bar,’’ ‘‘trailer kingpin,’’
‘‘vacuum brake system,’’ ‘‘windshield’’;
and by revising the definitions of
‘‘chassis,’’ ‘‘clearance lamp,’’ ‘‘heater,’’
‘‘heavy hauler trailer,’’ ‘‘parking brake
system,’’ ‘‘side marker lamp
(intermediate),’’ and ‘‘side marker
lamps’’ to read as follows:
§ 393.5
Definitions.
*
*
*
*
*
Air brake system. A system, including
an air-over-hydraulic brake subsystem,
that uses air as a medium for
transmitting pressure or force from the
driver control to the service brake, but
does not include a system that uses
compressed air or vacuum only to assist
the driver in applying muscular force to
hydraulic or mechanical components.
Air-over-hydraulic brake subsystem.
A subsystem of the air brake system that
uses compressed air to transmit a force
from the driver control to a hydraulic
brake system to actuate the service
brakes.
*
*
*
*
*
Auxiliary driving lamp. A lighting
device mounted to provide illumination
forward of the vehicle which
supplements the upper beam of a
standard headlighting system. It is not
intended for use alone or with the lower
beam of a standard headlamp system.
*
*
*
*
*
Boat trailer. A trailer designed with
cradle-type mountings to transport a
boat and configured to permit launching
of the boat from the rear of the trailer.
*
*
*
*
*
Brake power assist unit. A device
installed in a hydraulic brake system
that reduces the operator effort required
to actuate the system, but which if
inoperative does not prevent the
operator from braking the vehicle by a
continued application of muscular force
on the service brake control.
Brake power unit. A device installed
in a brake system that provides the
energy required to actuate the brakes,
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either directly or indirectly through an
auxiliary device, with the operator
action consisting only of modulating the
energy application level.
*
*
*
*
*
Chassis. The load-supporting frame of
a commercial motor vehicle, exclusive
of any appurtenances which might be
added to accommodate cargo.
Clearance Lamps. Lamps that provide
light to the front or rear, mounted on the
permanent structure of the vehicle, such
that they indicate the overall width of
the vehicle.
Container chassis trailer. A
semitrailer of skeleton construction
limited to a bottom frame, one or more
axles, specially built and fitted with
locking devices for the transport of
intermodal cargo containers, so that
when the chassis and container are
assembled, the units serve the same
function as an over the road trailer.
*
*
*
*
*
Electric brake system. A system that
uses electric current to actuate the
service brake.
Emergency brake. A mechanism
designed to stop a motor vehicle after a
failure of the service brake system.
*
*
*
*
*
Front fog lamp. A lighting device
whose beam provides downward
illumination forward of the vehicle and
close to the ground, and is to be used
only under conditions of rain, snow,
dust, smoke or fog. A pair of fog lamps
may be used alone, with parking, tail,
side, marker, clearance and
identification lamps, or with a lower
beam headlamp at the driver’s
discretion in accordance with state and
local use law.
*
*
*
*
*
Heater. Any device or assembly of
devices or appliances used to heat the
interior of any motor vehicle. This
includes a catalytic heater which must
meet the requirements of § 177.834(l)(2)
of this title when Class 3 (flammable
liquid) or Division 2.1 (flammable gas)
is transported.
Heavy hauler trailer. A trailer which
has one or more of the following
characteristics, but which is not a
container chassis trailer:
(1) Its brake lines are designed to
adapt to separation or extension of the
vehicle frame; or
(2) Its body consists only of a platform
whose primary cargo-carrying surface is
not more than 1,016 mm (40 inches)
above the ground in an unloaded
condition, except that it may include
sides that are designed to be easily
removable and a permanent ‘‘front-end
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structure’’ as that term is used in
§ 393.106 of this title.
*
*
*
*
*
Hydraulic brake system. A system that
uses hydraulic fluid as a medium for
transmitting force from a service brake
control to the service brake, and that
may incorporate a brake power assist
unit, or a brake power unit.
*
*
*
*
*
Multi-piece windshield. A windshield
consisting of two or more windshield
glazing surface areas.
Parking brake system. A mechanism
designed to prevent the movement of a
stationary motor vehicle.
*
*
*
*
*
Side marker lamp (Intermediate). A
lamp mounted on the side, on the
permanent structure of the motor
vehicle that provides light to the side to
indicate the approximate middle of the
vehicle, when the motor vehicle is 9.14
meters (30 feet) or more in length.
Side Marker Lamps. Lamps mounted
on the side, on the permanent structure
of the motor vehicle as near as
practicable to the front and rear of the
vehicle, that provide light to the side to
indicate the overall length of the motor
vehicle.
*
*
*
*
*
Split service brake system. A brake
system consisting of two or more
subsystems actuated by a single control
designed so that a leakage-type failure of
a pressure component in a single
subsystem (except structural failure of a
housing that is common to two or more
subsystems) shall not impair the
operation of any other subsystem.
*
*
*
*
*
Tow bar. A strut or column-like
device temporarily attached between the
rear of a towing vehicle and the front of
the vehicle being towed.
*
*
*
*
*
Trailer kingpin. A pin (with a flange
on its lower end) which extends
vertically from the front of the
underside of a semitrailer and which
locks into a fifth wheel.
*
*
*
*
*
Vacuum brake system. A system that
uses a vacuum and atmospheric
pressure for transmitting a force from
the driver control to the service brake,
not including a system that uses
vacuum only to assist the driver in
applying muscular force to hydraulic or
mechanical components.
*
*
*
*
*
Windshield. The principal forward
facing glazed surface provided for
forward vision in operating a motor
vehicle.
*
*
*
*
*
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8. Section 393.7 is amended by
redesignating paragraphs (b)(1) through
(b)(6) as (b)(17) through (b)(23), adding
new paragraphs (b)(1) through (b)(16),
revising newly redesignated (b)(17) and
adding paragraphs (c)(7) and (c)(8) to
read as follows:
I
§ 393.7
Matters incorporated by reference.
*
*
*
*
*
(b)(1) Auxiliary Upper Beam Lamps,
Society of Automotive Engineers (SAE)
J581, July 2004, incorporation by
reference approved for § 393.24(b).
(2) Front Fog Lamp, SAE J583, August
2004, incorporation by reference
approved for § 393.24(b).
(3) Stop Lamps for Use on Motor
Vehicles Less Than 2032 mm in Overall
Width, SAE J586, March 2000,
incorporation by reference approved for
§ 393.25(c).
(4) Stop Lamps and Front- and RearTurn Signal Lamps for Use on Motor
Vehicles 2032 mm or more in Overall
Width, SAE J2261, January 2002,
incorporated by reference approved for
§ 393.25 (c).
(5) Tail Lamps (Rear Position Lamps)
for Use on Motor Vehicles Less Than
2032 mm in Overall Width, SAE J585,
March 2000, incorporation by reference
approved for § 393.25(c).
(6) Tail Lamps (Rear Position Lamps)
for Use on Vehicles 2032 mm or More
in Overall Width, SAE J2040, March
2002, incorporation by reference
approved for § 393.25(c).
(7) Turn Signal Lamps for Use on
Motor Vehicles Less Than 2032 mm in
Overall Width, SAE J588, March 2000,
incorporation by reference approved for
§ 393.25(c).
(8) Sidemarker Lamps for Use on
Road Vehicles Less Than 2032 mm in
Overall Width, SAE J592, August 2000,
incorporation by reference approved for
§ 393.25(c).
(9) Directional Flashing Optical
Warning Devices for Authorized
Emergency, Maintenance, and Service
Vehicles, SAE J595, January 2005,
incorporation by reference approved for
§ 393.25(e).
(10) Optical Warning Devices for
Authorized Emergency, Maintenance,
and Service Vehicles, SAE J845, May
1997, incorporation by reference
approved for § 393.25(e).
(11) Gaseous Discharge Warning
Lamp for Authorized Emergency,
Maintenance, and Service Vehicles, SAE
J1318, May 1998, incorporation by
reference approved for § 393.25(e).
(12) Reflex Reflectors, SAE J594,
December 2003, incorporation by
reference approved for § 393.26(c).
(13) Standard Specification for
Retroreflective Sheeting for Traffic
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Control, American Society of Testing
and Materials, ASTM D 4956–04, 2004,
incorporation by reference approved for
§ 393.26(c).
(14) Automobile, Truck, TruckTractor, Trailer, and Motor Coach
Wiring, SAE J1292, October 1981,
incorporated by reference approved for
§ 393.28.
(15) Long Stroke Air Brake Actuator
Marking, SAE J1817, July 2001,
incorporation by reference approved for
§ 393.47(e).
(16) American National Standard for
Safety Glazing Materials for Glazing
Motor Vehicles and Motor Vehicle
Equipment Operating on Land
Highways-Safety Standard, SAE Z26.1–
1996, August 1997, incorporation by
reference approved for § 393.62(d).
(17) Specification for Sound Level
Meters, American National Standards
Institute, S1.4–1983, incorporation by
reference approved for § 393.94(c).
*
*
*
*
*
(c) Availability. The materials
incorporated by reference are available
as follows:
*
*
*
*
*
(7) Standards of the Society of
Automotive Engineers (SAE).
Information and copies may be obtained
by writing to: Society of Automotive
Engineers, Inc., 400 Commonwealth
Drive, Warrendale, Pennsylvania 15096.
(8) Standards of the American
National Standards Institute (ANSI).
Information and copies may be obtained
by writing to: American National
Standards Institute, 25 West 43rd Street,
New York, New York 10036.
*
*
*
*
*
I 9. The title of subpart B is revised to
read as follows:
Subpart B—Lamps, Reflective Devices,
and Electrical Wiring
10. Section 393.9 is revised to read as
follows:
I
§ 393.9 Lamps operable, prohibition of
obstructions of lamps and reflectors.
(a) All lamps required by this subpart
shall be capable of being operated at all
times. This paragraph shall not be
construed to require that any auxiliary
or additional lamp be capable of
operating at all times.
(b) Lamps and reflective devices/
material required by this subpart must
not be obscured by the tailboard, or by
any part of the load, or its covering by
dirt, or other added vehicle or work
equipment, or otherwise. Exception:
The conspicuity treatments on the front
end protection devices may be obscured
by part of the load being transported.
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11. Section 393.11 is revised to read as
follows:
I
§ 393.11
Lamps and reflective devices.
(a)(1) Lamps and reflex reflectors.
Table 1 specifies the requirements for
lamps, reflective devices and associated
equipment by the type of commercial
motor vehicle. The diagrams in this
section illustrate the position of the
lamps, reflective devices and associated
equipment specified in Table 1. All
commercial motor vehicles
manufactured on or after December 25,
1968, must, at a minimum, meet the
applicable requirements of 49 CFR
571.108 (FMVSS No. 108) in effect at
the time of manufacture of the vehicle.
Commercial motor vehicles
manufactured before December 25,
1968, must, at a minimum, meet the
requirements of subpart B of part 393 in
effect at the time of manufacture.
(2) Exceptions: Pole trailers and trailer
converter dollies must meet the part 393
requirements for lamps, reflective
devices and electrical equipment in
effect at the time of manufacture.
Trailers which are equipped with
conspicuity material which meets the
requirements of § 393.11(b) are not
required to be equipped with the reflex
reflectors listed in Table 1 if—
(i) The conspicuity material is placed
at the locations where reflex reflectors
are required by Table 1; and
(ii) The conspicuity material when
installed on the motor vehicle meets the
visibility requirements for the reflex
reflectors.
(b) Conspicuity Systems. Each trailer
of 2,032 mm (80 inches) or more overall
width, and with a GVWR over 4,536 kg
(10,000 pounds), manufactured on or
after December 1, 1993, except pole
trailers and trailers designed exclusively
for living or office use, shall be
equipped with either retroreflective
sheeting that meets the requirements of
FMVSS No. 108 (S5.7.1), reflex
reflectors that meet the requirements
FMVSS No. 108 (S5.7.2), or a
combination of retroreflective sheeting
and reflex reflectors that meet the
requirements of FMVSS No. 108
(S5.7.3). The conspicuity system shall
be installed and located as specified in
FMVSS No. 108 [S5.7.1.4 (for
retroreflective sheeting), S5.7.2.2 (for
reflex reflectors), S5.7.3 (for a
combination of sheeting and reflectors)]
and have certification and markings as
required by S5.7.1.5 (for retroreflective
tape) and S5.7.2.3 (for reflex reflectors).
(c) Prohibition on the use of amber
stop lamps and tail lamps. No
commercial motor vehicle may be
equipped with an amber stop lamp, a
tail lamp, or other lamp which is
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optically combined with an amber stop
lamp or tail lamp.
(d) Prohibition on the use of auxiliary
lamps that supplement the
identification lamps. No commercial
motor vehicle may be equipped with
lamps that are in a horizontal line with
the required identification lamps unless
those lamps are required by this
regulation.
TABLE 1.—REQUIRED LAMPS AND REFLECTORS ON COMMERCIAL MOTOR VEHICLES
Item on the vehicle
Quantity
Color
Location
Position
On the front at the
same height,
with an equal
number at each
side of the
vertical center
line as far apart
as practicable.
One on each side
of the vertical
centerline at the
same height
and as far apart
as practicable.
As close as practicable to the
top of the vehicle, at the same
height, and as
close as practicable to the
vertical centerline of the vehicle (or the
vertical centerline of the cab
where different
from the centerline of the vehicle) with lamp
centers spaced
not less than
152 mm (6
inches) or more
than 305 mm
(12 inches)
apart. Alternatively, the
front lamps may
be located as
close as practicable to the
top of the cab.
One lamp on
each side of the
vertical centerline at the same
height and as
far apart as
practicable.
Headlamps ..........................
2
White .....................
Front ........
Turn signal (front). See
footnotes #2 and 12.
2
Amber ...................
At or near
the front.
Identification lamps (front).
See footnote #1.
3
Amber ...................
Front ........
Tail lamps. See footnotes
#5 and 11.
2
Red .......................
Rear .........
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Height above the
road surface in
millimeters (mm)
(with English units
in parenthesis)
measured from
the center of the
lamp at curb
weight
Vehicles for which the devices are required
Not less than 559
mm (22 inches)
nor more than
1,372 mm (54
inches).
A, B, C
Not less than 381
mm (15 inches)
nor more than
2,108 mm (83
inches).
A, B, C
All three on the
same level as
close as practicable to the
top of the motor
vehicle.
B, C
Both on the same
level between
381 mm (15
inches) and
1,829 mm (72
inches).
A, B, C, D, E, F, G, H
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48029
TABLE 1.—REQUIRED LAMPS AND REFLECTORS ON COMMERCIAL MOTOR VEHICLES
Item on the vehicle
Quantity
Location
Position
One lamp on
each side of the
vertical centerline at the same
height and as
far apart as
practicable.
One on each side
of the vertical
centerline to indicate overall
width.
Both on the same
level between
381 mm (15
inches) and
1,829 mm (72
inches).
A, B, C, D, E, F, G
Both on the same
level as high as
practicable.
B, C, D, G, H
One on each side
of the vertical
centerline to indicate overall
width.
Both on the same
level as high as
practicable.
B, D, G, H
At or near the
midpoint between the front
and rear side
marker lamps, if
the length of
the vehicle is
more than
9,144 mm (30
feet).
One on each side
of the vertical
centerline, as
far apart as
practicable and
at the same
height.
As far to the rear
as practicable.
Between 381 mm
(15inches) and
1,524 (60
inches).
A, B, D, F, G
Both on the same
level, between
381 mm (15
inches) and
1,524 mm (60
inches).
A, B, C, D, E, F, G
Both on the same
level, between
381 mm (15
inches) and
1,524 mm (60
inches).
Between 381 mm
(15 inches) and
1,524 mm (60
inches).
No requirements
A, B, D, F, G
Not less than 381
mm (15 inches).
A, B, C, D, F
2
Red .......................
Rear .........
Clearance lamps. See footnotes #8, 9, 10, 15 & 17.
2
Amber ...................
2
Red .......................
Reflex reflector, intermediate (side).
2
Amber ...................
One on
each
side of
the front
of the
vehicle.
One on
each
side of
the rear
of the
vehicle.
One on
each
side.
Reflex reflector (rear). See
footnotes #5, 6, and 8.
2
Red .......................
Rear .........
Reflex reflector (rear side).
2
Red .......................
One on
each
side
(rear).
Reflex reflector (front side).
See footnote #16.
2
Amber ...................
License plate lamp (rear).
See footnote #11.
1
White .....................
Side marker lamp (front).
See footnote #16.
2
Amber ...................
One on
each
side
(front).
At rear license
plate to
illuminate
the plate
from the
top or
sides.
One on
each
side.
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Vehicles for which the devices are required
Color
Stop lamps. See footnotes
#5 and 13.
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road surface in
millimeters (mm)
(with English units
in parenthesis)
measured from
the center of the
lamp at curb
weight
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As far to the front
as practicable.
As far to the front
as practicable.
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TABLE 1.—REQUIRED LAMPS AND REFLECTORS ON COMMERCIAL MOTOR VEHICLES—Continued
Item on the vehicle
Quantity
Side marker lamp intermediate.
2
Amber ...................
One on
each
side.
Side marker lamp (rear).
See footnotes #4 and 8.
2
Red .......................
One on
each
side.
Turn signal (rear). See footnotes #5 and 12.
2
Amber or red .........
Rear .........
One lamp on
each side of the
vertical centerline as far apart
as practicable.
Identification lamp (rear).
See footnotes #3, 7, and
15.
3
Red .......................
Rear .........
Vehicular hazard warning
signal flasher lamps. See
footnotes #5 and 12.
2
Amber ...................
Front ........
2
Amber or red .........
Rear .........
1 or 2
White .....................
Rear .........
One as close as
practicable to
the vertical centerline. One on
each side with
lamp centers
spaced not less
than 152 mm (6
inches) or more
than 305 mm
(12 inches)
apart.
One lamp on
each side of the
vertical centerline, as far
apart as practicable.
One lamp on
each side of the
vertical centerline, as far
apart as practicable.
Rear ....................
2
Amber or white .....
Front ........
Backup lamp. See footnote
#14.
Parking lamp .......................
Color
Location
Position
At or near the
midpoint between the front
and rear side
marker lamps, if
the length of
the vehicle is
more than
9,144 mm (30
feet).
As far to the rear
as practicable.
One lamp on
each side of the
vertical centerline, as far
apart as practicable.
Height above the
road surface in
millimeters (mm)
(with English units
in parenthesis)
measured from
the center of the
lamp at curb
weight
Vehicles for which the devices are required
Not less tan 381
mm (15 inches).
A, B, D, F, G
Not less than 381
mm (15 inches),
and on the rear
of trailers not
more than
1,524 mm (60
inches).
Both on the same
level, between
381 mm (15
inches) and
2,108 mm (83
inches).
All three on the
same level as
close as practicable to the
top of the vehicle.
A, B, D, F, G
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B, D, G
Both on the same
level, between
381 mm (15
inches) and
2,108 mm (83
inches).
Both on the same
level, between
381 mm (15
inches) and
2,108 mm (83
inches).
No requirement ...
A, B, C
Both on the same
level, between
381 mm (15
inches) and
2,108 mm (83
inches).
A
Legend: Types of commercial motor vehicles shown in the last column of Table 1.
A. Buses and trucks less than 2,032 mm (80 inches) in overall width.
B. Buses and trucks 2,032 mm (80 inches) or more in overall width.
C. Truck tractors.
D. Semitrailers and full trailers 2,032 mm (80 inches) or more in overall width except converter dollies.
E. Converter dolly.
F. Semitrailers and full trailers less than 2,032 mm (80 inches) in overall width.
G. Pole trailers.
H. Projecting loads.
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48031
Note: Lamps and reflectors may be combined as permitted by § 393.22 and S5.4 of 49 CFR 571.108, Equipment combinations.
Footnote—1 Identification lamps may be mounted on the vertical centerline of the cab where different from the centerline of the vehicle, except where the cab is not more than 42 inches wide at the front roofline, then a single lamp at the center of the cab shall be deemed to comply
with the requirements for identification lamps. No part of the identification lamps or their mountings may extend below the top of the vehicle windshield.
Footnote—2 Unless the turn signals on the front are so constructed (double-faced) and located as to be visible to passing drivers, two turn
signals are required on the rear of the truck tractor, one at each side as far apart as practicable.
Footnote—3 The identification lamps need not be visible or lighted if obscured by a vehicle in the same combination.
Footnote—4 Any semitrailer or full trailer manufactured on or after March 1, 1979, shall be equipped with rear side-marker lamps at a height
of not less than 381 mm (15 inches), and on the rear of trailers not more than 1,524 mm (60 inches) above the road surface, as measured from
the center of the lamp on the vehicle at curb weight.
Footnote—5 Each converter dolly, when towed singly by another vehicle and not as part of a full trailer, shall be equipped with one stop
lamp, one tail lamp, and two reflectors (one on each side of the vertical centerline, as far apart as practicable) on the rear. Each converter dolly
shall be equipped with rear turn signals and vehicular hazard warning signal flasher lamps when towed singly by another vehicle and not as part
of a full trailer, if the converter dolly obscures the turn signals at the rear of the towing vehicle.
Footnote—6 Pole trailers shall be equipped with two reflex reflectors on the rear, one on each side of the vertical centerline as far apart as
practicable, to indicate the extreme width of the trailer.
Footnote—7 Pole trailers, when towed by motor vehicles with rear identification lamps meeting the requirements of § 393.11 and mounted at
a height greater than the load being transported on the pole trailer, are not required to have rear identification lamps.
Footnote—8 Pole trailers shall have on the rearmost support for the load: (1) two front clearance lamps, one on each side of the vehicle,
both on the same level and as high as practicable to indicate the overall width of the pole trailer; (2) two rear clearance lamps, one on each side
of the vehicle, both on the same level and as high as practicable to indicate the overall width of the pole trailer; (3) two rear side marker lamps,
one on each side of the vehicle, both on the same level, not less than 375 mm (15 inches) above the road surface; (4) two rear reflex reflectors,
one on each side, both on the same level, not less than 375 mm (15 inches) above the road surface to indicate maximum width of the pole trailer; and (5) one red reflector on each side of the rearmost support for the load. Lamps and reflectors may be combined as allowed in § 393.22.
Footnote—9 Any motor vehicle transporting a load which extends more than 102 mm (4 inches) beyond the overall width of the motor vehicle shall be equipped with the following lamps in addition to other required lamps when operated during the hours when headlamps are required
to be used.
(1) The foremost edge of that portion of the load which projects beyond the side of the vehicle shall be marked (at its outermost extremity) with
an amber lamp visible from the front and side.
(2) The rearmost edge of that portion of the load which projects beyond the side of the vehicle shall be marked (at its outermost extremity)
with a red lamp visible from the rear and side.
(3) If the projecting load does not measure more than 914 mm (3 feet) from front to rear, it shall be marked with an amber lamp visible from
the front, both sides, and rear, except that if the projection is located at or near the rear it shall be marked by a red lamp visible from front, side,
and rear.
Footnote—10 Projections beyond rear of motor vehicles. Motor vehicles transporting loads which extend more than 1,219 mm (4 feet) beyond the rear of the motor vehicle, or which have tailboards or tailgates extending more than 1,219 mm (4 feet) beyond the body, shall have
these projections marked as follows when the vehicle is operated during the hours when headlamps are required to be used:
(1) On each side of the projecting load, one red side marker lamp, visible from the side, located so as to indicate maximum overhang.
(2) On the rear of the projecting load, two red lamps, visible from the rear, one at each side; and two red reflectors visible from the rear, one at
each side, located so as to indicate maximum width.
Footnote—11 To be illuminated when tractor headlamps are illuminated.
Footnote—12 Every bus, truck, and truck tractor shall be equipped with a signaling system that, in addition to signaling turning movements,
shall have a switch or combination of switches that will cause the two front turn signals and the two rear signals to flash simultaneously as a vehicular traffic signal warning, required by § 392–22(a). The system shall be capable of flashing simultaneously with the ignition of the vehicle on
or off.
Footnote—13 To be actuated upon application of service brakes.
Footnote—14 Backup lamp required to operate when bus, truck, or truck tractor is in reverse.
Footnote—15
(1) For the purposes of Section 393.11, the term ‘‘overall width’’ refers to the nominal design dimension of the widest part of the vehicle, exclusive of the signal lamps, marker lamps, outside rearview mirrors, flexible fender extensions, and mud flaps.
(2) Clearance lamps may be mounted at a location other than on the front and rear if necessary to indicate the overall width of a vehicle, or for
protection from damage during normal operation of the vehicle.
(3) On a trailer, the front clearance lamps may be mounted at a height below the extreme height if mounting at the extreme height results in
the lamps failing to mark the overall width of the trailer.
(4) On a truck tractor, clearance lamps mounted on the cab may be located to indicate the width of the cab, rather than the width of the vehicle.
(5) When the rear identification lamps are mounted at the extreme height of a vehicle, rear clearance lamps are not required to be located as
close as practicable to the top of the vehicle.
Footnote—16 A trailer subject to this part that is less than 1829 mm (6 feet) in overall length, including the trailer tongue, need not be
equipped with front side marker lamps and front side reflex reflectors.
Footnote—17 A boat trailer subject to this part whose overall width is 2032 mm (80 inches) or more need not be equipped with both front
and rear clearance lamps provided an amber (front) and red (rear) clearance lamp is located at or near the midpoint on each side so as to indicate its extreme width.
BILLING CODE 4910–EX–P
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§ 393.17 Lamp and reflectors—
12. Section 393.17 is amended by
revising the illustrations at the end of the combinations in driveway-towaway
operation.
section to read as follows:
*
*
*
*
*
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I
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48046
BILLING CODE 4910–EX–C
§ 393.23
13. Section 393.19 is revised to read as
follows:
All required lamps must be powered
by the electrical system of the motor
vehicle with the exception of battery
powered lamps used on projecting
loads.
I 16. Section 393.24 is revised to read as
follows:
I
§ 393.19
Hazard warning signals.
The hazard warning signal operating
unit on each commercial motor vehicle
shall operate independently of the
ignition or equivalent switch, and when
activated, cause all turn signals required
by § 393.11 to flash simultaneously.
§ 393.20
[Removed]
14. Section 393.20 is removed and
reserved.
I
15. Section 393.23 is revised to read as
follows:
I
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Power supply for lamps.
§ 393.24 Requirements for head lamps,
auxiliary driving lamps and front fog lamps.
(a) Headlamps. Every bus, truck and
truck tractor shall be equipped with
headlamps as required by § 393.11(a).
The headlamps shall provide an upper
and lower beam distribution of light,
selectable at the driver’s will and be
steady-burning. The headlamps shall be
marked in accordance with FMVSS No.
108. Auxiliary driving lamps and/or
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front fog lamps may not be used to
satisfy the requirements of this
paragraph.
(b) Auxiliary driving lamps and front
fog lamps. Commercial motor vehicles
may be equipped with auxiliary driving
lamps and/or front fog lamps for use in
conjunction with, but not in lieu of the
required headlamps. Auxiliary driving
lamps shall meet SAE Standard J581
Auxiliary Upper Beam Lamps, July
2004, and front fog lamps shall meet
SAE Standard J583 Front Fog Lamp,
August 2004. (See § 393.7 for
information on the incorporation by
reference and availability of these
documents.)
(c) Mounting. Headlamps shall be
mounted and aimable in accordance
with FMVSS No. 108. Auxiliary driving
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lamps and front fog lamps shall be
mounted so that the beams are aimable
and the mounting shall prevent the aim
of the lighting device from being
disturbed while the vehicle is operating
on public roads.
(d) Aiming. Headlamps, auxiliary
driving lamps and front fog lamps shall
be aimed to meet the aiming
specifications in FMVSS No. 108 (49
CFR 571.108), SAE J581, and SAE J583,
respectively.
I 17. Section 393.25 is revised to read as
follows:
§ 393.25 Requirements for lamps other
than head lamps.
(a) Mounting. All lamps shall be
securely mounted on a rigid part of the
vehicle. Temporary lamps must be
securely mounted to the load and are
not required to be mounted to a
permanent part of the vehicle.
(b) Visibility. Each lamp shall be
located so that it meets the visibility
requirements specified by FMVSS No.
108 in effect at the time of manufacture
of the vehicle. Vehicles which were not
subject to FMVSS No. 108 at the time of
manufacture shall have each lamp
located so that it meets the visibility
requirements specified in the SAE
standards listed in paragraph (c) of this
section. If motor vehicle equipment
(e.g., mirrors, snow plows, wrecker
booms, backhoes, and winches)
prevents compliance with this
paragraph by any required lamp, an
auxiliary lamp or device meeting the
requirements of this paragraph shall be
provided. This shall not be construed to
apply to lamps on one unit which are
obscured by another unit of a
combination of vehicles.
(c) Specifications. All required lamps
(except marker lamps on projecting
loads, lamps which are temporarily
attached to vehicles transported in
driveaway-towaway operations, and
lamps on converter dollies and pole
trailers) on vehicles manufactured on or
after December 25, 1968, shall, at a
minimum, meet the applicable
requirements of FMVSS No. 108 in
effect on the date of manufacture of the
vehicle. Marker lamps on projecting
loads, all lamps which are temporarily
attached to vehicles transported in
driveaway-towaway operations, and all
lamps on converter dollies and pole
trailers must meet the following
applicable SAE standards: J586—Stop
Lamps for Use on Motor Vehicles Less
Than 2032 mm in Overall Width, March
2000; J2261 Stop Lamps and Front- and
Rear-Turn Signal Lamps for Use on
Motor Vehicles 2032 mm or More in
Overall Width, January 2002; J585—Tail
Lamps (Rear Position Lamps) for Use on
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Motor Vehicles Less Than 2032 mm in
Overall Width, March 2000; J588—Turn
Signal Lamps for Use on Motor Vehicles
Less Than 2032 mm in Overall Width,
March 2000; J2040—Tail Lamps (Rear
Position Lamps) for Use on Vehicles
2032 mm or More in Overall Width,
March 2002; J592—Sidemarker Lamps
for Use on Road Vehicles Less Than
2032 mm in Overall Width, August
2000. (See § 393.7 for information on the
incorporation by reference and
availability of these documents.)
(d) (Reserved)
(e) Lamps to be steady-burning. All
exterior lamps (both required lamps and
any additional lamps) shall be steadyburning with the exception of turn
signal lamps; hazard warning signal
lamps; school bus warning lamps;
amber warning lamps or flashing
warning lamps on tow trucks and
commercial motor vehicles transporting
oversized loads; and warning lamps on
emergency and service vehicles
authorized by State or local authorities.
Lamps combined into the same shell or
housing with a turn signal are not
required to be steady burning while the
turn signal is in use. Amber warning
lamps must meet SAE J845—Optical
Warning Devices for Authorized
Emergency, Maintenance and Service
Vehicles, May 1997. Amber flashing
warning lamps must meet SAE J595—
Directional Flashing Optical Warning
Devices for Authorized Emergency,
Maintenance and Service Vehicles,
January 2005. Amber gaseous discharge
warning lamps must meet SAE J1318
Gaseous Discharge Warning Lamp for
Authorized Emergency, Maintenance,
and Service Vehicles, May 1998. (See
§ 393.7(b) for information on the
incorporation by reference and
availability of these documents.)
(f) Stop lamp operation. The stop
lamps on each vehicle shall be activated
upon application of the service brakes.
The stop lamps are not required to be
activated when the emergency feature of
the trailer brakes is used or when the
stop lamp is optically combined with
the turn signal and the turn signal is in
use.
I 18. Section 393.26 is amended by
revising paragraphs (a), (b), (c), and (d)
introductory text to read as follows:
§ 393.26 Requirements for reflex
reflectors.
(a) Mounting. Reflex reflectors shall
be mounted at the locations required by
§ 393.11. In the case of motor vehicles
so constructed that requirement for a
381 mm (15-inch) minimum height
above the road surface is not practical,
the reflectors shall be mounted as close
as practicable to the required mounting
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height range. All permanent reflex
reflectors shall be securely mounted on
a rigid part of the vehicle. Temporary
reflectors on projecting loads must be
securely mounted to the load and are
not required to be permanently mounted
to a part of the vehicle. Temporary
reflex reflectors on vehicles transported
in driveaway-towaway operations must
be firmly attached.
(b) Specifications. All required reflex
reflectors (except reflex reflectors on
projecting loads, vehicles transported in
a driveaway-towaway operation,
converter dollies and pole trailers) on
vehicles manufactured on or after
December 25, 1968, shall meet the
applicable requirements of FMVSS No.
108 in effect on the date of manufacture
of the vehicle. Reflex reflectors on
projecting loads, vehicles transported in
a driveaway-towaway operation, and all
reflex reflectors on converter dollies and
pole trailers must conform to SAE
J594—Reflex Reflectors, December 2003.
(c) Substitute material for side reflex
reflectors. Reflective material
conforming to ASTM D 4956–04,
Standard Specification for
Retroreflective Sheeting for Traffic
Control, may be used in lieu of reflex
reflectors if the material as used on the
vehicle, meets the performance
standards in either Table I of SAE J594
or Table IA of SAE J594—Reflex
Reflectors, December 2003. (See
§ 393.7(b) for information on the
incorporation by reference and
availability of these documents.)
(d) Use of additional retroreflective
surfaces. Additional retroreflective
surfaces may be used in conjunction
with, but not in lieu of the reflex
reflectors required in subpart B of part
393, and the substitute material for side
reflex reflectors allowed by paragraph
(c) of this section, provided:
*
*
*
*
*
§ 393.27
[Removed]
18a. Section 393.27 is removed and
reserved.
I 19. Section 393.28 is revised to read as
follows:
I
§ 393.28
Wiring systems.
Electrical wiring shall be installed
and maintained to conform to SAE
J1292—Automobile, Truck, TruckTractor, Trailer, and Motor Coach
Wiring, October 1981, except the jumper
cable plug and receptacle need not
conform to SAE J560. The reference to
SAE J1292 shall not be construed to
require circuit protection on trailers.
(See § 393.7(b) for information on the
incorporation by reference and
availability of this document.)
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§ 393.29
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[Removed]
19a. Section 393.29 is removed and
reserved.
I 20. Sections 393.31, 393.32, and
393.33 are removed and reserved.
I 21. Section 393.40 is revised to read as
follows:
I
§ 393.40
Required brake systems.
(a) Each commercial motor vehicle
must have brakes adequate to stop and
hold the vehicle or combination of
motor vehicles. Each commercial motor
vehicle must meet the applicable
service, parking, and emergency brake
system requirements provided in this
section.
(b) Service brakes. (1) Hydraulic brake
systems. Motor vehicles equipped with
hydraulic brake systems and
manufactured on or after September 2,
1983, must, at a minimum, have a
service brake system that meets the
requirements of FMVSS No. 105 in
effect on the date of manufacture. Motor
vehicles which were not subject to
FMVSS No. 105 on the date of
manufacture must have a service brake
system that meets the applicable
requirements of §§ 393.42, 393.48,
393.49, 393.51, and 393.52 of this
subpart.
(2) Air brake systems. Buses, trucks
and truck-tractors equipped with air
brake systems and manufactured on or
after March 1, 1975, and trailers
manufactured on or after January 1,
1975, must, at a minimum, have a
service brake system that meets the
requirements of FMVSS No. 121 in
effect on the date of manufacture. Motor
vehicles which were not subject to
FMVSS No. 121 on the date of
manufacture must have a service brake
system that meets the applicable
requirements of §§ 393.42, 393.48,
393.49, 393.51, and 393.52 of this
subpart.
(3) Vacuum brake systems. Motor
vehicles equipped with vacuum brake
systems must have a service brake
system that meets the applicable
requirements of §§ 393.42, 393.48,
393.49, 393.51, and 393.52 of this
subpart.
(4) Electric brake systems. Motor
vehicles equipped with electric brake
systems must have a service brake
system that meets the applicable
requirements of §§ 393.42, 393.48,
393.49 and 393.52 of this subpart.
(c) Parking brakes. Each commercial
motor vehicle must be equipped with a
parking brake system that meets the
applicable requirements of § 393.41.
(d) Emergency brakes—partial failure
of service brakes.
(1) Hydraulic brake systems. Motor
vehicles manufactured on or after
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September 2, 1983, and equipped with
a split service brake system must, at a
minimum, meet the partial failure
requirements of FMVSS No. 105 in
effect on the date of manufacture.
(2) Air brake systems. Buses, trucks
and truck tractors manufactured on or
after March 1, 1975, and trailers
manufactured on or after January 1,
1975, must be equipped with an
emergency brake system which, at a
minumum, meets the requirements of
FMVSS No. 121 in effect on the date of
manufacture.
(3) Vehicles not subject to FMVSS
Nos. 105 and 121 on the date of
manufacture. Buses, trucks and truck
tractors not subject to FMVSS Nos. 105
or 121 on the date of manufacture must
meet the requirements of § 393.40(e).
Trailers not subject to FMVSS No. 121
at the time of manufacture must meet
the requirements of § 393.43.
(e) Emergency brakes, vehicles
manufactured on or after July 1, 1973.
(1) A bus, truck, truck tractor, or a
combination of motor vehicles
manufactured on or after July 1, 1973,
and not covered under paragraphs (d)(1)
or (d)(2) of this section, must have an
emergency brake system which consists
of emergency features of the service
brake system or an emergency system
separate from the service brake system.
The emergency brake system must meet
the applicable requirements of §§ 393.43
and 393.52.
(2) A control by which the driver
applies the emergency brake system
must be located so that the driver can
operate it from the normal seating
position while restrained by any seat
belts with which the vehicle is
equipped. The emergency brake control
may be combined with either the service
brake control or the parking brake
control. However, all three controls may
not be combined.
(f) Interconnected systems. (1) If the
brake systems required by § 393.40(a)
are interconnected in any way, they
must be designed, constructed, and
maintained so that in the event of a
failure of any part of the operating
mechanism of one or more of the
systems (except the service brake
actuation pedal or valve), the motor
vehicle will have operative brakes and,
for vehicles manufactured on or after
July 1, 1973, be capable of meeting the
requirements of § 393.52(b).
(2) A motor vehicle to which the
requirements of FMVSS No. 105
(S5.1.2), dealing with partial failure of
the service brake, applied at the time of
manufacture meets the requirements of
§ 393.40(f)(1) if the motor vehicle is
maintained in conformity with FMVSS
No. 105 and the motor vehicle is
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capable of meeting the requirements of
§ 393.52(b), except in the case of a
structural failure of the brake master
cylinder body.
(3) A bus is considered to meet the
requirements of § 393.40(f)(1) if it meets
the requirements of § 393.44 and
§ 393.52(b).
I 22. Section 393.41 is revised to read as
follows:
§ 393.41
Parking brake system.
(a) Hydraulic-braked vehicles
manufactured on or after September 2,
1983. Each truck and bus (other than a
school bus) with a GVWR of 4,536 kg
(10,000 pounds) or less which is subject
to this part and school buses with a
GVWR greater than 4,536 kg (10,000
pounds) shall be equipped with a
parking brake system as required by
FMVSS No. 571.105 (S5.2) in effect at
the time of manufacture. The parking
brake shall be capable of holding the
vehicle or combination of vehicles
stationary under any condition of
loading in which it is found on a public
road (free of ice and snow). Hydraulicbraked vehicles which were not subject
to the parking brake requirements of
FMVSS No. 571.105 (S5.2) must be
equipped with a parking brake system
that meets the requirements of
paragraph (c) of this section.
(b) Air-braked power units
manufactured on or after March 1, 1975,
and air-braked trailers manufactured on
or after January 1, 1975.
Each air-braked bus, truck and truck
tractor manufactured on and after March
1, 1975, and each air-braked trailer
except an agricultural commodity
trailer, converter dolly, heavy hauler
trailer or pulpwood trailer, shall be
equipped with a parking brake system
as required by FMVSS No. 121 (S5.6) in
effect at the time of manufacture. The
parking brake shall be capable of
holding the vehicle or combination of
vehicles stationary under any condition
of loading in which it is found on a
public road (free of ice and snow). An
agricultural commodity trailer, heavy
hauler or pulpwood trailer shall carry
sufficient chocking blocks to prevent
movement when parked.
(c) Vehicles not subject to FMVSS
Nos. 105 and 121 on the date of
manufacture. (1) Each singly driven
motor vehicle not subject to parking
brake requirements of FMVSS Nos. 105
or 121 at the time of manufacturer, and
every combination of motor vehicles
must be equipped with a parking brake
system adequate to hold the vehicle or
combination on any grade on which it
is operated, under any condition of
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loading in which it is found on a public
road (free of ice and snow).
(2) The parking brake system shall, at
all times, be capable of being applied by
either the driver’s muscular effort or by
spring action. If other energy is used to
apply the parking brake, there must be
an accumulation of that energy isolated
from any common source and used
exclusively for the operation of the
parking brake.
Exception: This paragraph shall not
be applicable to air-applied,
mechanically-held parking brake
systems which meet the parking brake
requirements of FMVSS No. 121 (S5.6).
(3) The parking brake system shall be
held in the applied position by energy
other than fluid pressure, air pressure,
or electric energy. The parking brake
system shall not be capable of being
released unless adequate energy is
available to immediately reapply the
parking brake with the required
effectiveness.
I 23. Section 393.42 is amended by
revising the figure and revising
paragraph (b) to read as follows:
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§ 393.42
Brakes required on all wheels.
*
*
*
*
*
(b) Exception. (1) Trucks or truck
tractors having three or more axles and
manufactured before July 25, 1980, are
not required to have brakes on the front
wheels. However, these vehicles must
meet the requirements of § 393.52.
(2) Motor vehicles being towed in a
driveaway-towaway operation are not
required to have operative brakes
provided the combination of vehicles
meets the requirements of § 393.52. This
exception is not applicable to:
(i) Any motor vehicle towed by means
of a tow-bar when another motor vehicle
is full-mounted on the towed vehicle;
and
(ii) Any combination of motor
vehicles utilizing three or more saddlemounts.
(3) Any semitrailer or pole trailer
(laden or unladen) with a gross weight
of 1,361 kg (3,000 pounds) or less which
is subject to this part is not required to
be equipped with brakes if the axle
weight of the towed vehicle does not
exceed 40 percent of the sum of the axle
weights of the towing vehicle.
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48049
(4) Any full trailer or four-wheel pole
trailer (laden or unladen) with a gross
weight of 1,361 kg (3,000 pounds) or
less which is subject to this part is not
required to be equipped with brakes if
the sum of the axle weights of the towed
vehicle does not exceed 40 percent of
the sum of the axle weights of the
towing vehicle.
(5) Brakes are not required on the
steering axle of a three-axle dolly which
is steered by a co-driver.
(6) Loaded housemoving dollies,
specialized trailers and dollies used to
transport industrial furnaces, reactors,
and similar motor vehicles are not
required to be equipped with brakes,
provided the speed at which the
combination of vehicles will be
operated does not exceed 32 km/hour
(20 mph) and brakes on the combination
of vehicles are capable of stopping the
combination within 12.2 meters (40 feet)
from the speed at which the vehicle is
being operated or 32 km/hour (20 mph),
whichever is less.
BILLING CODE 4910–EX–P
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BILLING CODE 4910–EX–C
the towing vehicle is between 138 kPa
and 310 kPa (20 psi and 45 psi).
24. Section 393.43 is amended by
revising paragraphs (a), (d) and (f) and by
(b) Emergency brake requirements, air
brakes. * * *
adding headings to paragraphs (b), (c),
and (e) to read as follows:
(c) Emergency brake requirements,
vacuum brakes. * * *
§ 393.43 Breakaway and emergency
(d) Breakaway braking requirements
braking.
for trailers. Every trailer required to be
(a) Towing vehicle protection system.
equipped with brakes shall have brakes
Every motor vehicle, if used to tow a
which apply automatically and
trailer equipped with brakes, shall be
immediately upon breakaway from the
equipped with a means for providing
towing vehicle. With the exception of
that in the case of a breakaway of the
trailers having three or more axles, all
trailer, the service brakes on the towing
brakes with which the trailer is required
vehicle will be capable of stopping the
to be equipped must be applied upon
towing vehicle. For air braked towing
breakaway from the towing vehicle. The
units, the tractor protection valve or
brakes must remain in the applied
position for at least 15 minutes.
similar device shall operate
automatically when the air pressure on
(e) Emergency valves. * * *
I
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(f) Exception. The requirements of
paragraphs (b), (c) and (d) of this section
shall not be applicable to commercial
motor vehicles being transported in
driveaway-towaway operations.
25. Section 393.45 is revised to read as
follows:
I
§ 393.45 Brake tubing and hoses; hose
assemblies and end fittings.
(a) General construction requirements
for tubing and hoses, assemblies, and
end fittings. All brake tubing and hoses,
brake hose assemblies, and brake hose
end fittings must meet the applicable
requirements of FMVSS No. 106 (49
CFR 571.106).
(b) Brake tubing and hose installation.
Brake tubing and hose must—
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(1) Be long and flexible enough to
accommodate without damage all
normal motions of the parts to which it
is attached;
(2) Be secured against chaffing,
kinking, or other mechanical damage;
and
(3) Be installed in a manner that
prevents it from contacting the vehicle’s
exhaust system or any other source of
high temperatures.
(c) Nonmetallic brake tubing. Coiled
nonmetallic brake tubing may be used
for connections between towed and
towing motor vehicles or between the
frame of a towed vehicle and the
unsprung subframe of an adjustable axle
of the motor vehicle if—
(1) The coiled tubing has a straight
segment (pigtail) at each end that is at
least 51 mm (2 inches) in length and is
encased in a spring guard or similar
device which prevents the tubing from
kinking at the fitting at which it is
attached to the vehicle; and
(2) The spring guard or similar device
has at least 51 mm (2 inches) of closed
coils or similar surface at its interface
with the fitting and extends at least 38
mm (11⁄2 inches) into the coiled segment
of the tubing from its straight segment.
(d) Brake tubing and hose
connections. All connections for air,
vacuum, or hydraulic braking systems
shall be installed so as to ensure an
attachment free of leaks, constrictions or
other conditions which would adversely
affect the performance of the brake
system.
§ 393.46
[Removed]
26. Section 393.46 is removed and
reserved.
I 27. Section 393.47 is revised to read as
follows:
I
§ 393.47 Brake actuators, slack adjusters,
linings/pads and drums/rotors.
(a) General requirements. Brake
components must be constructed,
installed and maintained to prevent
excessive fading and grabbing. The
means of attachment and physical
characteristics must provide for safe and
reliable stopping of the commercial
motor vehicle.
(b) Brake chambers. The service brake
chambers and spring brake chambers on
each end of an axle must be the same
size.
(c) Slack adjusters. The effective
length of the slack adjuster on each end
of an axle must be the same.
(d) Linings and pads. The thickness of
the brake linings or pads shall meet the
applicable requirements of this
paragraph—
(1) Steering axle brakes. The brake
lining/pad thickness on the steering axle
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of a truck, truck-tractor or bus shall not
be less than 4.8 mm (3⁄16 inch) at the
shoe center for a shoe with a continuous
strip of lining; less than 6.4 mm
(1⁄4 inch) at the shoe center for a shoe
with two pads; or worn to the wear
indicator if the lining is so marked, for
air drum brakes. The steering axle brake
lining/pad thickness shall not be less
than 3.2 mm (1⁄8 inch) for air disc brakes,
or 1.6 mm (1⁄16 inch) or less for
hydraulic disc, drum and electric
brakes.
(2) Non-steering axle brakes. An air
braked commercial motor vehicle shall
not be operated with brake lining/pad
thickness less than 6.4 mm (1⁄4 inch) or
to the wear indicator if the lining is so
marked (measured at the shoe center for
drum brakes); or less than 3.2 mm
(1⁄8 inch) for disc brakes. Hydraulic or
electric braked commercial motor
vehicles shall not be operated with a
lining/pad thickness less than 1.6 mm
(1⁄16 inch) (measured at the shoe center)
for disc or drum brakes.
(e) Clamp and Roto-Chamber Brake
Actuator Readjustment limits. The
pushrod travel for clamp and rotochamber type actuators must be less
than 80 percent of the rated strokes
listed in SAE J1817—Long Stroke Air
Brake Actuator Marking, July 2001 (See
§ 393.7 (b) for information on
incorporation by reference and
availability of this document), or 80
percent of the rated stroke marked on
the brake chamber by the chamber
manufacturer, or the readjustment limit
marked on the brake chamber by the
chamber manufacturer. The pushrod
travel for Type 16 and 20 long stroke
clamp type brake actuators must be less
than 51 mm (2 inches) or 80 percent of
the rated stroke marked on the brake
chamber by the chamber manufacturer,
or the readjustment limit marked on the
brake chamber by the chamber
manufacturer.
(f) Wedge Brake Adjustment. The
movement of the scribe mark on the
lining shall not exceed 1.6 mm (1⁄16
inch).
(g) Drums and rotors. The thickness of
the drums or rotors shall not be less
than the limits established by the brake
drum or rotor manufacturer.
I 28. Section 393.48 is revised to read as
follows:
§ 393.48
Brakes to be operative.
(a) General rule. Except as provided in
paragraphs (b) and (c) of this section, all
brakes with which a commercial motor
vehicle is equipped must be operable at
all times.
(b) Devices to reduce or remove frontwheel braking effort. A commercial
motor vehicle may be equipped with a
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48051
device to reduce the front wheel braking
effort (or in the case of a three-axle truck
or truck tractor manufactured before
March 1, 1975, a device to remove the
front-wheel braking effort) if that device
meets the applicable requirements of
paragraphs (b)(1) and (2) of this section.
(1) Manually operated devices.
Manually operated devices to reduce or
remove front-wheel braking effort may
only be used on buses, trucks, and truck
tractors manufactured before March 1,
1975. Such devices must not be used
unless the vehicle is being operated
under adverse conditions such as wet,
snowy, or icy roads.
(2) Automatic devices. Automatic
devices must not reduce the front-wheel
braking force by more than 50 percent
of the braking force available when the
automatic device is disconnected
(regardless of whether or not an antilock
system failure has occurred on any
axle). The device must not be operable
by the driver except upon application of
the control that activates the braking
system. The device must not be operable
when the brake control application
pressure exceeds 85 psig (for vehicles
equipped with air brakes) or 85 percent
of the maximum system pressure (for
vehicles which are not equipped with
air brakes).
(c) Exception. Paragraph (a) of this
section does not apply to—
(1) A towed vehicle with disabling
damage as defined in § 390.5;
(2) A vehicle which is towed in a
driveaway-towaway operation and is
included in the exemption to the
requirement for brakes on all wheels,
§ 393.42(b);
(3) Unladen converter dollies with a
gross weight of 1,361 kg (3,000 lbs) or
less, and manufactured prior to March
1, 1998;
(4) The steering axle of a three-axle
dolly which is steered by a co-driver;
(5) Loaded house moving dollies,
specialized trailers and dollies used to
transport industrial furnaces, reactors,
and similar motor vehicles provided the
speed at which the combination of
vehicles will be operated does not
exceed 32 km/hour (20 mph) and brakes
on the combination of vehicles are
capable of stopping the combination
within 12.2 meters (40 feet) from the
speed at which the vehicle is being
operated or 32 km/hour (20 mph),
whichever is less.
(6) Raised lift axles. Brakes on lift
axles need not be capable of being
operated while the lift axle is raised.
However, brakes on lift axles must be
capable of being applied whenever the
lift axle is lowered and the tires contact
the roadway.
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29. Section 393.50 is revised to read as
follows:
I
§ 393.50
Reservoirs required.
(a) Reservoir capacity for air-braked
power units manufactured on or after
March 1, 1975, and air-braked trailers
manufactured on or after January 1,
1975. Buses, trucks, and truck-tractors
manufactured on or after March 1, 1975,
and air-braked trailers manufactured on
or after January 1, 1975, must meet the
reservoir requirements of FMVSS No.
121, S5.1.2, in effect on the date of
manufacture.
(b) Reservoir capacity for air-braked
vehicles not subject to FMVSS No. 121
on the date of manufacture and all
vacuum braked vehicles. Each motor
vehicle using air or vacuum braking
must have either reserve capacity, or a
reservoir, that would enable the driver
to make a full service brake application
with the engine stopped without
depleting the air pressure or vacuum
below 70 percent of that indicated by
the air or vacuum gauge immediately
before the brake application is made.
For the purposes of this paragraph, a
full service brake application means
depressing the brake pedal or treadle
valve to the limit of its travel.
(c) Safeguarding of air and vacuum.
Each service reservoir system on a
motor vehicle shall be protected against
a loss of air pressure or vacuum due to
a failure or leakage in the system
between the service reservoir and the
source of air pressure or vacuum, by
check valves or equivalent devices
whose proper functioning can be
checked without disconnecting any air
or vacuum line, or fitting.
(d) Drain valves for air braked
vehicles. Each reservoir must have a
condensate drain valve that can be
manually operated. Automatic
condensate drain valves may be used
provided (1) they may be operated
manually, or (2) a manual means of
draining the reservoirs is retained.
I 30. Section 393.51 is revised to read as
follows:
§ 393.51 Warning signals, air pressure and
vacuum gauges.
(a) General Rule. Every bus, truck and
truck tractor, except as provided in
paragraph (f), must be equipped with a
signal that provides a warning to the
driver when a failure occurs in the
vehicle’s service brake system. The
warning signal must meet the applicable
requirements of paragraphs (b), (c), (d)
or (e) of this section.
(b) Hydraulic brakes. Vehicles
manufactured on or after September 1,
1975, must meet the brake system
indicator lamp requirements of FMVSS
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No. 571.105 (S5.3) applicable to the
vehicle on the date of manufacture.
Vehicles manufactured on or after July
1, 1973 but before September 1, 1975, or
to which FMVSS No. 571.105 was not
applicable on the date of manufacture,
must have a warning signal which
operates before or upon application of
the brakes in the event of a hydraulictype complete failure of a partial
system. The signal must be either visible
within the driver’s forward field of view
or audible. The signal must be
continuous. (NOTE: FMVSS No. 105
was applicable to trucks and buses from
September 1, 1975 to October 12, 1976,
and from September 1, 1983, to the
present. FMVSS No. 105 was not
applicable to trucks and buses
manufactured between October 12,
1976, and September 1, 1983. Motor
carriers have the option of equipping
those vehicles to meet either the
indicator lamp requirements of FMVSS
No. 105, or the indicator lamp
requirements specified in this paragraph
for vehicles which were not subject to
FMVSS No. 105 on the date of
manufacture.)
(c) Air brakes. A commercial motor
vehicle (regardless of the date of
manufacture) equipped with service
brakes activated by compressed air (air
brakes) or a commercial motor vehicle
towing a vehicle with service brakes
activated by compressed air (air brakes)
must be equipped with a pressure gauge
and a warning signal. Trucks, truck
tractors, and buses manufactured on or
after March 1, 1975, must, at a
minimum, have a pressure gauge and a
warning signal which meets the
requirements of FMVSS No. 121 (S5.1.4
for the pressure gauge and S5.1.5 for the
warning signal) applicable to the vehicle
on the date of manufacture of the
vehicle. Power units to which FMVSS
No. 571.121 was not applicable on the
date of manufacture of the vehicle must
be equipped with—
(1) A pressure gauge, visible to a
person seated in the normal driving
position, which indicates the air
pressure (in kilopascals (kPa) or pounds
per square inch (psi)) available for
braking; and
(2) A warning signal that is audible or
visible to a person in the normal driving
position and provides a continuous
warning to the driver whenever the air
pressure in the service reservoir system
is at 379 kPa (55 psi) and below, or onehalf of the compressor governor cutout
pressure, whichever is less.
(d) Vacuum brakes. A commercial
motor vehicle (regardless of the date it
was manufactured) having service
brakes activated by vacuum or a vehicle
towing a vehicle having service brakes
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activated by vacuum must be equipped
with—
(1) A vacuum gauge, visible to a
person seated in the normal driving
position, which indicates the vacuum
(in millimeters or inches of mercury)
available for braking; and
(2) A warning signal that is audible or
visible to a person in the normal driving
position and provides a continuous
warning to the driver whenever the
vacuum in the vehicle’s supply
reservoir is less than 203 mm (8 inches)
of mercury.
(e) Hydraulic brakes applied or
assisted by air or vacuum. Each vehicle
equipped with hydraulically activated
service brakes which are applied or
assisted by compressed air or vacuum,
and to which FMVSS No. 105 was not
applicable on the date of manufacture,
must be equipped with a warning signal
that conforms to paragraph (b) of this
section for the hydraulic portion of the
system; paragraph (c) of this section for
the air assist/air applied portion; or
paragraph (d) of this section for the
vacuum assist/vacuum applied portion.
This paragraph shall not be construed as
requiring air pressure gauges or vacuum
gauges, only warning signals.
(f) Exceptions. The rules in
paragraphs (c), (d) and (e) of this section
do not apply to property carrying
commercial motor vehicles which have
less than three axles and (1) were
manufactured before July 1, 1973, and
(2) have a manufacturer’s gross vehicle
weight rating less than 4,536 kg (10,001
pounds).
I 31. Section 393.61 is revised to read as
follows:
§ 393.61 Truck and truck tractor window
construction.
Each truck and truck tractor (except
trucks engaged in armored car service)
shall have at least one window on each
side of the driver’s compartment. Each
window must have a minimum area of
1,290 cm2 (200 in2) formed by a
rectangle 33 cm by 45 cm (13 inches by
173⁄4 inches). The maximum radius of
the corner arcs shall not exceed 152 mm
(6 inches). The long axis of the rectangle
shall not make an angle of more than 45
degrees with the surface on which the
unladen vehicle stands. If the cab is
designed with a folding door or doors or
with clear openings where doors or
windows are customarily located, no
windows shall be required in those
locations.
I 32. Section 393.62 is revised to read as
follows:
§ 393.62
Emergency exits for buses.
(a) Buses manufactured on or after
September 1, 1994. Each bus with a
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GVWR of 4,536 kg (10,000 pounds) or
less must meet the emergency exit
requirements of FMVSS No. 217
(S5.2.2.3) in effect on the date of
manufacture. Each bus with a GVWR of
more than 4,536 kg (10,000 pounds)
must have emergency exits which meet
the applicable emergency exit
requirements of FMVSS No. 217 (S5.2.2
or S5.2.3) in effect on the date of
manufacture.
(b) Buses manufactured on or after
September 1, 1973, but before
September 1, 1994. (1) Each bus
(including a school bus used in
interstate commerce for non-school bus
operations) with a GVWR of more than
4,536 kg (10,000 lbs) must meet the
requirements of FMVSS No. 217, S5.2.2
in effect on the date of manufacture.
(2) Each bus (including a school bus
used in interstate commerce for nonschool bus operations) with a GVWR of
4,536 kg (10,000 lbs) or less must meet
the requirements of FMVSS No. 217,
S5.2.2.3 in effect on the date of
manufacture.
(c) Buses manufactured before
September 1, 1973. For each seated
passenger space provided, inclusive of
the driver there shall be at least 432 cm2
(67 square inches) of glazing if such
glazing is not contained in a push-out
window; or, at least 432 cm2 (67 square
inches) of free opening resulting from
opening of a push-out type window. No
area shall be included in this minimum
prescribed area unless it will provide an
unobstructed opening of at least 1,290
cm2 (200 in2) formed by a rectangle 33
cm by 45 cm (13 inches by 173⁄4 inches).
The maximum radius of the corner arcs
shall not exceed 152 mm (6 inches). The
long axis of the rectangle shall not make
an angle of more than 45 degrees with
the surface on which the unladen
vehicle stands. The area shall be
measured either by removal of the
glazing if not of the push-out type, or of
the movable sash if of the push-out type.
The exit must comply with paragraph
(d) of this section. Each side of the bus
must have at least 40 percent of
emergency exit space required by this
paragraph.
(d) Laminated safety glass/push-out
window requirements for buses
manufactured before September 1, 1973.
Emergency exit space used to satisfy the
requirements of paragraph (c) of this
section must have laminated safety glass
or push-out windows designed and
maintained to yield outward to provide
a free opening.
(1) Safety glass. Laminated safety
glass must meet Test No. 25, Egress, of
American National Standard for Safety
Glazing Materials for Glazing Motor
Vehicles and Motor Vehicle Equipment
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Operating on Land Highways—Safety
Standards ANSI/SAE Z26.1/96, August
1997. (See § 393.7 (b) for information on
incorporation by reference and
availability of this document.)
(2) Push-out windows. Each push-out
window shall be releasable by operating
no more than two mechanisms and
allow manual release of the exit by a
single occupant. For mechanisms which
require rotary or straight (parallel to the
undisturbed exit surface) motions to
operate the exit, no more than 89
Newtons (20 pounds) of force shall be
required to release the exit. For exits
which require a straight motion
perpendicular to the undisturbed exit
surface, no more than 267 Newtons (60
pounds) shall be required to release the
exit.
(e) Emergency exit identification.
Each bus and each school bus used in
interstate commerce for non-school bus
operations, manufactured on or after
September 1, 1973, shall meet the
applicable emergency exit identification
or marking requirements of FMVSS No.
217, S5.5, in effect on the date of
manufacture. The emergency exits and
doors on all buses (including school
buses used in interstate commerce for
non-school bus operations) must be
marked ‘‘Emergency Exit’’ or
‘‘Emergency Door’’ followed by concise
operating instructions describing each
motion necessary to unlatch or open the
exit located within 152 mm (6 inches)
of the release mechanism.
(f) Exception for the transportation of
prisoners. The requirements of this
section do not apply to buses used
exclusively for the transportation of
prisoners.
§ 393.63
[Removed]
33. Section 393.63 is removed and
reserved.
I 34. Section 393.67 is amended by
removing the footnote to paragraphs (d)
and (e); by revising the introductory text
of paragraphs (a), (d), and (e); and by
revising paragraph (f)(2) to read as
follows:
I
§ 393.67
Liquid fuel tanks.
(a) Application of the rules in this
section. The rules in this section apply
to tanks containing or supplying fuel for
the operation of commercial motor
vehicles or for the operation of auxiliary
equipment installed on, or used in
connection with commercial motor
vehicles.
*
*
*
*
*
(d) Liquid fuel tank tests. Each liquid
fuel tank must be capable of passing the
tests specified in paragraphs (d)(1) and
(2) of this section. The specified tests
are a measure of performance only.
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48053
Alternative procedures which assure
that equipment meets the required
performance standards may be used.
*
*
*
*
*
(e) Side-mounted liquid fuel tank
tests. Each side-mounted liquid fuel
tank must be capable of passing the tests
specified in paragraphs (e)(1) and (2) of
this section and the test specified in
paragraphs (d)(1) and (2) of this section.
The specified tests are a measure of
performance only. Alternative
procedures which assure that
equipment meets the required
performance criteria may be used.
*
*
*
*
*
(f) * * *
(2) The manufacturer’s name on tanks
manufactured on and after July 1, 1989,
and means of identifying the facility at
which the tank was manufactured, and
*
*
*
*
*
I 35. Section 393.68 is added to part 393
and reads as follows:
§ 393.68 Compressed natural gas fuel
containers.
(a) Applicability. The rules in this
section apply to compressed natural gas
(CNG) fuel containers used for
supplying fuel for the operation of
commercial motor vehicles or for the
operation of auxiliary equipment
installed on, or used in connection with
commercial motor vehicles.
(b) CNG containers manufactured on
or after March 26, 1995. Any motor
vehicle manufactured on or after March
26, 1995, and equipped with a CNG fuel
tank must meet the CNG container
requirements of FMVSS No. 304 (49
CFR 571.304) in effect at the time of
manufacture of the vehicle.
(c) Labeling. Each CNG fuel container
shall be permanently labeled in
accordance with the requirements of
FMVSS No. 304, S7.4.
I 36. Section 393.70 is amended by
revising paragraph (d)(8) to read as
follows:
§ 393.70 Coupling devices and towing
methods, except for driveaway-towaway
operation.
(d) * * *
(8)(i) When two safety devices,
including two safety chains or cables,
are used and are attached to the towing
vehicle at separate points, the points of
attachment on the towing vehicle shall
be located equally distant from, and on
opposite sides of, the longitudinal
centerline of the towing vehicle.
(ii) Where two chains or cables are
attached to the same point on the
towing vehicle, and where a bridle or a
single chain or cable is used, the point
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of attachment must be on the
longitudinal centerline or within 152
mm (6 inches) to the right of the
longitudinal centerline of the towing
vehicle.
(iii) A single safety device, other than
a chain or cable, must also be attached
to the towing vehicle at a point on the
longitudinal centerline or within 152
mm (6 inches) to the right of the
longitudinal centerline of the towing
vehicle.
I 37. Section 393.71 is amended by
revising paragraphs (a)(2) and (g) and by
adding paragraph (b)(3):
§ 393.71 Coupling devices and towing
methods, driveaway-towaway operations.
(a) * * *
(2) No more than one tow-bar or balland-socket type coupling device may be
used in any combination.
*
*
*
*
*
(b) Carrying vehicles on towing
vehicles, and multiple saddle-mounts.
*
*
*
*
*
(3) Saddle-mounted vehicles must be
arranged such that the gross weight of
the vehicles is properly distributed to
prevent undue interference with the
steering, braking, or maneuvering of the
combination of vehicles.
*
*
*
*
*
(g) Means required for towing. No
motor vehicles or combination of motor
vehicles shall be towed in driveawaytowaway operations by means other
than a tow-bar, ball-and-socket type
coupling device, saddle-mount
connections which meet the
requirements of this section, or in the
case of a semi-trailer equipped with an
upper coupler assembly, a fifth-wheel
meeting the requirements of § 393.70.
*
*
*
*
*
I 38. Section 393.75 is amended by
revising paragraph (e) to read as follows:
§ 393.75
Tires.
*
*
*
*
*
(e) A regrooved tire with a loadcarrying capacity equal to or greater
than 2,232 kg (4,920 pounds) shall not
be used on the front wheels of any truck
or truck tractor.
*
*
*
*
*
I 39. Section 393.78 is revised to read as
follows:
§ 393.78 Windshield wiping and washing
systems.
(a) Vehicles manufactured on or after
December 25, 1968. Each bus, truck, and
truck-tractor manufactured on or after
December 25, 1968, must have a
windshield wiping system that meets
the requirements of FMVSS No. 104
(S4.1) in effect on the date of
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17:12 Aug 12, 2005
Jkt 205001
manufacture. Each of these vehicles
must have a windshield washing system
that meets the requirements of FMVSS
No. 104 (S4.2.2) in effect on the date of
manufacture.
(b) Vehicles manufactured between
June 30, 1953, and December 24, 1968.
Each truck, truck-tractor, and bus
manufactured between June 30, 1953,
and December 24, 1968, shall be
equipped with a power-driven
windshield wiping system with at least
two wiper blades, one on each side of
the centerline of the windshield. Motor
vehicles which depend upon vacuum to
operate the windshield wipers, shall
have the wiper system constructed and
maintained such that the performance of
the wipers will not be adversely affected
by a change in the intake manifold
pressure.
(c) Driveaway-towaway operations.
Windshield wiping and washing
systems need not be in working
condition while a commercial motor
vehicle is being towed in a driveawaytowaway operation.
I 40. Section 393.79 is revised to read as
follows:
§ 393.79 Windshield defrosting and
defogging systems.
(a) Vehicles manufactured on or after
December 25, 1968. Each bus, truck, and
truck-tractor manufactured on or after
December 25, 1968, must have a
windshield defrosting and defogging
system that meets the requirements of
FMVSS No. 103 in effect on the date of
manufacture.
(b) Vehicles manufactured before
December 25, 1968. Each bus, truck, and
truck-tractor shall be equipped with a
means for preventing the accumulation
of ice, snow, frost, or condensation that
could obstruct the driver’s view through
the windshield while the vehicle is
being driven.
I 41. Section 393.82 is revised to read as
follows:
§ 393.82
Speedometer.
Each bus, truck, and truck-tractor
must be equipped with a speedometer
indicating vehicle speed in miles per
hour and/or kilometers per hour. The
speedometer must be accurate to within
plus or minus 8 km/hr (5 mph) at a
speed of 80 km/hr (50 mph).
I 42. Section 393.87 is revised to read as
follows:
§ 393.87
loads.
Warning flags on projecting
(a) Any commercial motor vehicle
transporting a load which extends
beyond the sides by more than 102 mm
(4 inches) or more than 1,219 mm (4
feet) beyond the rear must have the
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extremities of the load marked with red
or orange fluorescent warning flags.
Each warning flag must be at least 457
mm (18 inches) square.
(b) Position of flags. There must be a
single flag at the extreme rear if the
projecting load is two feet wide or less.
Two warning flags are required if the
projecting load is wider than two feet.
Flags must be located to indicate
maximum width of loads which extend
beyond the sides and/or rear of the
vehicle.
§ 393.92
[Removed]
43. Section 393.92 is removed and
reserved.
I 44. Section 393.94 is amended revising
the section heading, by removing
paragraph (d) and the footnote to
paragraph (c), and by revising paragraphs
(a) and (c)(4) to read as follows:
I
§ 393.94
units.
Interior noise levels in power
(a) Applicability of this section. The
interior noise level requirements apply
to all trucks, truck-tractors, and buses.
*
*
*
*
*
(c)(4) The sound level meters used to
determine compliance with the
requirements of this section must meet
the American National Standards
Institute ‘‘Specification for Sound Level
Meters,’’ ANSI S1.4—1983. (See
§ 393.7(b) for information on the
incorporation by reference and
availability of this document.)
*
*
*
*
*
I 45. Section 393.95 is amended by
revising the introductory text; by
removing and reserving paragraphs (c),
(h) and (i); and by revising paragraphs
(a), (b) and (f) to read as follows:
§ 393.95 Emergency equipment on all
power units.
Each truck, truck tractor, and bus
(except those towed in driveawaytowaway operations) must be equipped
as follows:
(a) Fire Extinguishers.
(1) Minimum ratings: (i) A power unit
that is used to transport hazardous
materials in a quantity that requires
placarding (See § 177.823 of this title)
must be equipped with a fire
extinguisher having an Underwriters’
Laboratories rating of 10 B:C or more.
(ii) A power unit that is not used to
transport hazardous materials must be
equipped with either:
(A) A fire extinguisher having an
Underwriters’ Laboratories rating of 5
B:C or more; or
(B) Two fire extinguishers, each of
which has an Underwriters’
Laboratories rating of 4 B:C or more.
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(2) Labeling and marking. Each fire
extinguisher required by this section
must be labeled or marked by the
manufacturer with its Underwriters’
Laboratories rating.
(3) Visual Indicators. The fire
extinguisher must be designed,
constructed, and maintained to permit
visual determination of whether it is
fully charged.
(4) Condition, location, and mounting.
The fire extinguisher(s) must be filled
and located so that it is readily
accessible for use. The extinguisher(s)
must be securely mounted to prevent
sliding, rolling, or vertical movement
relative to the motor vehicle.
(5) Extinguishing agents. The fire
extinguisher must use an extinguishing
agent that does not need protection from
freezing. Extinguishing agents must
comply with the toxicity provisions of
the Environmental Protection Agency’s
Significant New Alternatives Policy
(SNAP) regulations under 40 CFR Part
82, Subpart G.
(b) Spare fuses. Power units for which
fuses are needed to operate any required
parts and accessories must have at least
one spare fuse for each type/size of fuse
needed for those parts and accessories.
*
*
*
*
*
(f) Warning devices for stopped
vehicles. Except as provided in
paragraph (g) of this section, one of the
following options must be used:
(1) Three bidirectional emergency
reflective triangles that conform to the
requirements of Federal Motor Vehicle
Safety Standard No. 125, § 571.125 of
this title; or
(2) At least 6 fusees or 3 liquidburning flares. The vehicle must have as
many additional fusees or liquidburning flares as are necessary to satisfy
the requirements of § 392.22.
(3) Other warning devices may be
used in addition to, but not in lieu of,
the required warning devices, provided
those warning devices do not decrease
the effectiveness of the required
warning devices.
*
*
*
*
*
I 46. Section 393.201 is amended by
removing paragraph (f) and by revising
paragraphs (a) and (d) to read as follows:
§ 393.201
Frames.
(a) The frame or chassis of each
commercial motor vehicle shall not be
cracked, loose, sagging or broken.
*
*
*
*
*
(d) Parts and accessories shall not be
welded to the frame or chassis of a
commercial motor vehicle except in
accordance with the vehicle
manufacturer’s recommendations. Any
welded repair of the frame must also be
Steering wheel diameter
406
457
483
508
533
559
mm
mm
mm
mm
mm
mm
(2) For steering wheel diameters not
listed in paragraph (b)(1) of this section
the steering wheel lash shall not exceed
14 degrees angular rotation for manual
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in accordance with the vehicle
manufacturer’s recommendations.
*
*
*
*
*
I 47. Section 393.207 is amended by
adding paragraph (g) to read as follows:
§ 393.207
51
57
60
64
67
70
mm
mm
mm
mm
mm
mm
(2 inches) .............................................
(21⁄4 inches) .........................................
(23⁄8 inches) .........................................
(21⁄2 inches) .........................................
(25⁄8 inches) .........................................
(23⁄4 inches) .........................................
steering systems, and 30 degrees angular
rotation for power steering systems.
*
*
*
*
*
(d) Steering system. Universal joints
and ball-and-socket joints shall not be
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Suspension systems.
*
*
*
*
*
(g) Air suspension exhaust controls.
The air suspension exhaust controls
must not have the capability to exhaust
air from the suspension system of one
axle of a two-axle air suspension trailer
unless the controls are either located on
the trailer, or the power unit and trailer
combination are not capable of traveling
at a speed greater than 10 miles per hour
while the air is exhausted from the
suspension system. This paragraph shall
not be construed to prohibit—
(1) Devices that could exhaust air
from both axle systems simultaneously;
or
(2) Lift axles on multi-axle units.
I 48. Section 393.209 is amended by
revising paragraph (b) and the first
sentence of paragraph (d) to read as
follows:
§ 393.209
Steering wheel systems.
*
*
*
*
*
(b) Steering wheel lash. (1) The
steering wheel lash shall not exceed the
following parameters:
Manual steering system
or less (16 inches or less) ...................
(18 inches) ...........................................
(19 inches) ...........................................
(20 inches) ...........................................
(21 inches) ...........................................
(22 inches) ...........................................
48055
Power steering system
108
121
127
133
140
146
mm
mm
mm
mm
mm
mm
(41⁄4 inches).
(43⁄4 inches).
(5 inches).
(51⁄4 inches).
(51⁄2 inches).
(53⁄4 inches).
worn, faulty or repaired by welding.
* * *
*
*
*
*
*
[FR Doc. 05–14259 Filed 8–12–05; 8:45 am]
BILLING CODE 4910–EX–P
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Agencies
[Federal Register Volume 70, Number 156 (Monday, August 15, 2005)]
[Rules and Regulations]
[Pages 48008-48055]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-14259]
[[Page 48007]]
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Part III
Department of Transportation
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Federal Motor Carrier Safety Administration
-----------------------------------------------------------------------
49 CFR Parts 390, 392, and 393
Parts and Accessories Necessary for Safe Operation; General Amendments;
Final Rule
Federal Register / Vol. 70, No. 156 / Monday, August 15, 2005 / Rules
and Regulations
[[Page 48008]]
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DEPARTMENT OF TRANSPORTATION
Federal Motor Carrier Safety Administration
49 CFR Parts 390, 392 and 393
[Docket No. FMCSA-1997-2364]
RIN 2126-AA61
Parts and Accessories Necessary for Safe Operation; General
Amendments
AGENCY: Federal Motor Carrier Safety Administration (FMCSA), DOT.
ACTION: Final rule.
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SUMMARY: FMCSA amends part 393 of the Federal Motor Carrier Safety
Regulations (FMCSRs), Parts and Accessories Necessary for Safe
Operation. The amendments are intended to remove obsolete and redundant
regulations; respond to several petitions for rulemaking; provide
improved definitions of vehicle types, systems, and components; resolve
inconsistencies between part 393 and the National Highway Traffic
Safety Administration's Federal Motor Vehicle Safety Standards (49 CFR
part 571); and codify certain FMCSA regulatory guidance concerning the
requirements of part 393. Generally, the amendments do not involve the
establishment of new or more stringent requirements, but a
clarification of existing requirements. This action is intended to make
many sections more concise, easier to understand and more performance
oriented.
DATES: The rule is effective September 14, 2005. The publications
incorporated by reference in this final rule are approved by the
Director of the Office of the Federal Register as of September 14,
2005.
FOR FURTHER INFORMATION CONTACT: Mr. Jeffrey J. Van Ness, Vehicle and
Roadside Operations Division, Federal Motor Carrier Safety
Administration, 202-366-0676, 400 Seventh Street, SW., Washington, DC
20590.
SUPPLEMENTARY INFORMATION:
Legal Basis for the Relemaking
This rulemaking is based on the authority of the Motor Carrier Act
of 1935 and the Motor Carrier Safety Act of 1984 (49 U.S.C. 31131 et
seq.).
The Motor Carrier Act of 1935, as amended, provides that ``[t]he
Secretary of Transportation (Secretary) may prescribe requirements for:
(1) Qualifications and maximum hours-of-service of employees of, and
safety of operation and equipment of, a motor carrier; and (2)
qualifications and maximum hours-of-service of employees of, and
standards of equipment of, a private motor carrier, when needed to
promote safety of operation.'' (49 U.S.C. 31502(b)).
This final rule amends the Federal Motor Carrier Safety Regulations
(FMCSRs) to remove obsolete and redundant regulations; respond to
several petitions for rulemaking; provide improved definitions of
vehicle types, systems, and components; resolve inconsistencies between
part 393 and the National Highway Traffic Safety Administration's
Federal Motor Vehicle Safety Standards (49 CFR part 571); and codify
certain FMCSA regulatory guidance concerning the requirements of part
393. Generally, the amendments do not involve the establishment of new
or more stringent requirements, but a clarification of existing
requirements. This action is intended to make many sections more
concise, easier to understand and more performance oriented. The
adoption and enforcement of such rules is specifically authorized by
the Motor Carrier Act of 1935. This final rule rests squarely on that
authority.
The Motor Carrier Safety Act of 1984 provides concurrent authority
to regulate drivers, motor carriers, and vehicle equipment. It requires
the Secretary to ``prescribe regulations on commercial motor vehicle
safety.'' The regulations shall prescribe minimum safety standards for
commercial motor vehicles. At a minimum, the regulations shall ensure
that: (1) Commercial motor vehicles are maintained, equipped, loaded,
and operated safely; (2) the responsibilities imposed on operators of
commercial motor vehicles do not impair their ability to operate the
vehicles safely; (3) the physical condition of operators of commercial
motor vehicles is adequate to enable them to operate vehicles safely;
and (4) the operation of commercial motor vehicles does not have a
deleterious effect on the physical condition of the operators' (49
U.S.C. 31136(a)).
This final rule concerns parts and accessories necessary for the
safe operation of commercial motor vehicles. It is based primarily on
section 31136(a)(1) and (2), and secondarily on section 31136(a)(4).
This rulemaking would ensure CMVs are maintained, equipped, loaded, and
operated safely by requiring certain vehicle components, systems and
equipment to meet minimum standards such that the mechanical condition
of the vehicle is not likely to cause a crash or breakdown.
The final rule provides improved guidance concerning parts and
accessories to CMV drivers who are responsible for ensuring vehicles
are in safe and proper operating condition before each trip, and
reporting to their employers any defects or deficiencies observed by,
or reported to, the driver during the work day. By ensuring commercial
motor vehicles are in safe and proper working order, it is less likely
that the mechanical condition of the vehicle would cause a crash or
breakdown. Therefore, drivers' responsibilities for the operation of
their commercial motor vehicles do not, if fulfilled in accordance with
the regulations, impair their ability to operate vehicles safely.
Finally, the rulemaking would ensure the operation of CMVs does not
have a deleterious effect on the physical condition of the operators of
vehicles by requiring vehicle components and systems meet specific
performance requirements. Compliance with these requirements would help
to ensure that the mechanical condition of the vehicle is not likely to
cause a crash or breakdown.
Therefore, FMCSA considers the requirements of 49 U.S.C. 31136
(a)(1), (2) and (4) to be applicable to this rulemaking action. The
rulemaking would amend regulations concerning commercial vehicle
equipment, prescribe regulations applicable to the responsibilities
frequently imposed upon drivers to ensure their ability to operate
safely is not impaired, and help to prevent serious injuries to CMV
drivers that could result from improperly secured loads.
With regard to 49 U.S.C. 31136(a)(3), FMCSA does not believe this
provision concerning the physical condition of drivers is applicable to
this rulemaking because this rulemaking does not concern the
establishment of driver qualifications standards. This final rule
addresses safety requirements applicable to commercial motor vehicle
parts and accessories necessary for safe operation and does not include
issues related to the physical qualifications or physical capabilities
of drivers who must operate such vehicles.
However, before prescribing any such regulations, FMCSA must
consider the ``costs and benefits'' of any proposal (49 U.S.C.
31136(c)(2)(A)).
This final rule requires commercial motor vehicles to be
maintained, equipped and operated safely. It removes obsolete and
redundant regulations; responds to several petitions for rulemaking;
provides improved definitions of vehicle types, systems, and
components; resolves inconsistencies between part 393 and the National
Highway Traffic Safety Administration's Federal Motor Vehicle
[[Page 48009]]
Safety Standards (49 CFR part 571); and codifies certain FMCSA
regulatory guidance concerning the requirements of part 393. The
fundamental purpose of 49 CFR part 393 Parts and Accessories Necessary
for Safe Operation is to ensure that no employer shall operate a
commercial motor vehicle or cause or permit it to be operated, unless
it is equipped in accordance with the requirements and specifications
of this part. However, nothing contained in part 393 shall be construed
to prohibit the use of additional equipment and accessories, not
inconsistent with or prohibited by part 393, provided such equipment
and accessories do not decrease the safety of operation of the motor
vehicles on which they are used. Compliance with the rules concerning
parts and accessories is necessary to ensure vehicles are equipped with
the specified safety devices and equipment.
Background
On April 7, 1997, the Federal Highway Administration (FHWA)
published a notice of proposed rulemaking (NPRM) to amend part 393 (62
FR 18170). FHWA received numerous petitions for rulemaking and requests
for interpretation of the requirements of part 393 which raised the
need for amendments to clarify several provisions of the safety
regulations. In addition, the National Highway Traffic Safety
Administration (NHTSA), the Federal agency responsible for establishing
safety standards for the manufacture of motor vehicles and certain
motor vehicle equipment, made several amendments to its Federal Motor
Vehicle Safety Standards (FMVSSs) that necessitate amendments to the
FMCSRs in order to eliminate inconsistencies between part 393 and the
FMVSSs. Comments were requested by June 13, 1997.
Extension of Comment Period
On June 12, 1997, FHWA published a notice in the Federal Register
to extend the comment period until July 28, 1997 (69 FR 32066). The
extension was in response to a request from the Motor Equipment
Manufacturers Association (MEMA) (62 FR 32066). MEMA requested the
extension in order to develop what it described as ``meaningful and
responsive comments'' to the proposed revisions of Sec. 393.25,
Requirements for lamps other than head lamps, Sec. 393.45, Brake
tubing and hose adequacy, and Sec. 393.46, Brake tubing and hose
connections. A copy of the MEMA request is included in the docket.
Publication of Final Rule on Sec. 393.60, Glazing in Specified
Openings
On January 9, 1998, FHWA revised its requirements concerning
glazing materials, windshield condition, coloring and tinting of
windshields and windows, and obstruction to the driver's field of view
for commercial motor vehicles operated in interstate commerce (63 FR
1383). The revision was intended to remove obsolete regulatory
language, establish requirements that were more performance-based than
the previous rules, and respond to requests for waivers to allow the
use of windshield-mounted transponders. The agency had proposed
revising Sec. 393.60 as part of the April 14, 1997, NPRM. Upon review
of the docket comments and requests for waivers, the agency decided to
issue a final rule on glazing materials, windshields and windows and to
publish, at a later date, a final rule on the remaining issues covered
in the NPRM.
Public Meeting About the Proposed Changes to the Brake Hose Regulations
On March 24, 1998, FHWA held a public meeting to discuss
requirements for brake hoses used on commercial motor vehicles. An
announcement of the meeting was published in the Federal Register on
February 20, 1998 (63 FR 8606). Several brake hose manufacturers
submitted comments in response to the 1997 notice of proposed
rulemaking expressing opposition to the proposed changes to Sec. Sec.
393.45 and 393.46. They believe the proposed removal of references to
the Society of Automotive Engineers' (SAE) standards would have an
adverse impact on safety. Some of the brake hose manufacturers
contacted members of Congress to voice their concerns. As a result, the
agency received numerous calls from congressional staff and letters
from members of the House and Senate.
At the request of congressional staff, FHWA met with
representatives from several congressional offices on October 24, 1997,
to explain the proposed rulemaking and the roles of the FHWA and the
NHTSA. During this meeting FHWA offered to hold a public meeting
concerning brake hoses. The meeting was intended to initiate dialogue
between FHWA, NHTSA, manufacturers of brake hoses, brake hose
assemblies, and brake hose end fittings for use on commercial motor
vehicles, and interested parties concerning the adequacy of Federal
requirements for brake hoses and related components. Copies of
presentations made by the participants are included in the docket.
On October 30, 1998, three brake manufacturers, Elf Atochem North
America, Inc., Mark IV Industrial/Dayco Eastman, and Parker Hannifin
Corporation \1\ filed a joint petition for rulemaking with NHTSA. The
petitioners requested that certain requirements relating to brake
hoses, brake hose tubing, and brake hose end fittings that are
administered by FHWA be incorporated into FMVSS No. 106 (49 CFR
571.106). Specifically, the petitioners requested incorporation of the
requirements of 49 CFR 393.45 (Brake tubing and hose, adequacy) and 49
CFR 393.46 (Brake tubing and hose connections) into FMVSS No. 106. On
May 15, 2003, NHTSA published an NPRM proposing amendments to FMVSS No.
106 (68 FR 26384). On December 20, 2004 NHTSA published its final rule
amending FMVSS No. 106 (69 FR 76298).
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\1\ Since the petition was filed with NHTSA, Mark IV Industrial/
Dayco Eastman has been acquired by Parker Hannifin Corporation. Elf
Atochem North America, Inc. was integrated into Atofina Chemical,
Inc. The successor petitioning companies are referred to as Parker/
Atofina.
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In consideration of NHTSA's revision of FMVSS No. 106, FMCSA
believes the issues raised by commenters responding to the proposed
revisions to 49 CFR 393.45 and 393.46 have been resolved through
NHTSA's rulemaking.
Discussion of Comments Received in Response to the April 14, 1997, NPRM
The agency received 36 comments in response to the NPRM. The
commenters were: Air Ride Control, Inc.; Amerex Corporation; the
American Trucking Associations (ATA) (two submissions to the docket);
Burns Consulting Associates; Colorado Department of Public Safety;
Commercial Vehicle Safety Alliance (CVSA) (two submissions to the
docket); Robert J. Crail, a transportation engineering consultant; W.
E. Currie, a consulting engineer; Dana Corporation, Boston Weatherhead
Division; Electronic Controls Company; Elf Atochem North America, Inc.;
Georgia Public Service Commission; Grote Industries, Inc.; H[uuml]ls
America, Inc.; Lufkin Trailers; Mark IV Industrial--Dayco Eastman; The
Commonwealth of Massachusetts, Department of Public Utilities; National
Association of State Fire Marshals; National Association of Trailer
Manufacturers; National Automobile Dealers Association; National
Automobile Transporters Association; National Propane Gas Association;
Oklahoma Highway Patrol; Parker Hannifin Corporation (two submissions
to the docket); Rockwell International Corporation (the automotive
division of
[[Page 48010]]
Rockwell is now Meritor Automotive); Star Headlight and Lantern
Company, Inc.; Transportation Safety Equipment Institute; Truck
Manufacturers Association; Truck Trailer Manufacturers Association; UBE
Industries (America), Inc.; Donald H. Verhoff; and, Wells Cargo, Inc.
Of the comments received, 10 focused on the issue of the agency's
proposal to remove references to certain SAE brake hose standards and
recommended practices. Because this issue is being addressed through a
separate rulemaking by NHTSA, FMCSA will not provide a discussion of
brake hose manufacturing standards.
With regard to the remaining comments, the majority of the
commenters supported the proposed amendments. Several, however,
suggested minor enhancements or modifications to the specific wording
proposed by the agency, or changes in terminology. For example, a
transportation engineering consultant suggested we use ``upper beam''
and ``lower beam'' when describing headlight terminology. Along similar
lines, AMERIX Corporation, a fire extinguisher manufacturer, advised us
that the type 4B:C extinguisher referenced in the proposed amendments
to Sec. 393.95 is no longer manufactured.
The National Association of State Fire Marshals (NASFM) argued that
this rulemaking does nothing to address their 1995 petition to amend
the FMCSRs to require fire extinguishers on all lightweight vehicles
(under 10,000 pounds gross vehicle weight rating (GVWR)), operated in
interstate commerce. A copy of the petition was attached. The Agency
previously explained to NASFM that generally, the FMCSRs are not
applicable to lightweight vehicles and that the reference to
lightweight vehicles under 49 CFR 393.95 was an error. The term was
supposed to have been removed when the agency incorporated the
statutory definition of CMV from the Motor Carrier Act of 1984. Fire
extinguishers are required on all power units subject to the FMCSRs,
including vehicles designed or used to transport 9 to 15 passengers
(including the driver), for direct compensation, if the vehicle is
driven more than 75 air miles beyond the driver's normal work reporting
location. This rulemaking was never intended to address this issue.
Amendments to 49 CFR Parts 390, 392 and 393: Section-by-Section
Discussion of the Amendments
Part 390, Subpart A--General Applicability and Definitions
Section 390.5--Definition of Driveaway-Towaway Operation
Parts 393 and 396 of the FMCSRs include several exceptions for
driveaway-towaway operations. Currently, a driveaway-towaway operation
is defined as one in which a motor vehicle constitutes the commodity
being transported and one or more set of wheels of the vehicle being
transported are on the surface of the roadway during transportation.
The driveaway-towaway exceptions are intended to address situations in
which compliance with some of the vehicle regulations is not
practicable because of the circumstances surrounding the delivery or
transportation of the vehicle. Examples of driveaway-towaway operations
include the delivery of a newly manufactured commercial motor vehicle
from a manufacturer to a dealership, the delivery of a new or used
motor vehicle from the dealership to the purchaser, or certain
movements of vehicles to a repair or maintenance facility. Among the
provisions of parts 393 and 396 which do not apply to driveaway-towaway
operations are the requirements for lamps and reflectors, brakes,
driver vehicle inspection reports, maintenance records, and periodic
inspection.
The concept of providing exceptions for such operations dates back
to the former Interstate Commerce Commission's (ICC) May 27, 1939,
Order under Ex-Parte No. MC-2 (14 M.C.C. 669, at 679). A driveaway-
towaway operation was originally defined by the ICC as ``any operation
in which a single motor vehicle or combination of motor vehicles, new
or used, constitutes the commodity being transported and in which the
motive power of any such motor vehicles is utilized.'' In 1952, the ICC
revised the definition to read ``any operation in which any motor
vehicle or motor vehicles, new or used, constitute the commodity being
transported, when one or more set of wheels of any such motor vehicle
or motor vehicles are on the roadway during the course of
transportation; whether or not any such motor vehicle furnishes the
motive power.'' (17 FR 4422, 4423, May 15, 1952).
The current definition of a driveaway-towaway operation was
published on May 19, 1988 (53 FR 18052). FMCSA continues to believe the
definition does not provide sufficient guidance in identifying the
specific types of vehicle operations covered. Therefore, FMCSA revises
the definition of driveaway-towaway operation to limit the use of the
various exceptions to situations in which motor vehicles are being
transported: (1) Between vehicle manufacturer's facilities, (2) between
a vehicle manufacturer and a dealership or a purchaser, (3) between a
dealership, or other entity selling or leasing the vehicle, and a
purchaser or lessee, (4) to a motor carrier's terminal or repair
facility for the repair of disabling damage (as defined in Sec. 390.5)
following a crash, (5) to a motor carrier's terminal or repair facility
for repairs associated with the failure of a vehicle component or
system, or (6) by means of a saddle-mount or tow-bar. In addition, the
driveaway-towaway exceptions are applicable only in those cases where
the motor vehicles are not transporting cargo or passengers. The
revision is intended to reduce confusion and it is responsive to
commenters who requested that the definition include movements of
vehicles between manufacturers' facilities, and the towing of vehicles
after a breakdown.
Part 392, Subpart D--Use of Lighted Lamps and Reflectors
Section 392.33--Obscured Lamps or Reflector
FMCSA amends Sec. 392.33 to include an exception for the
obstruction of trailer conspicuity treatments on the front end
protection device. The NHTSA requires trailer manufacturers to apply
retroreflective sheeting to the front end protection devices or
headerboards of trailers manufactured on or after December 1, 1993 (49
CFR 571.108, S5.7.1.4, entitled location). Because the headerboard is
located at the front of flatbed trailers, the cargo may, depending upon
its height, obstruct the conspicuity material located on the
headerboard. FMCSA recognizes that this temporary obstruction of the
reflective material cannot be avoided in many cases and does not
believe that it is appropriate to penalize motor carriers if this
occurs.
Part 393, Subpart A--General
Section 393.1--Scope of the Rules of This Part
FMCSA is revising Sec. 393.1 to clarify the applicability of the
requirements of part 393. Although Sec. 390.3 explains the
applicability of the FMCSRs, and Sec. 390.5 defines the term
``commercial motor vehicle,'' many private motor carriers of property
and private motor carriers of passengers do not understand
[[Page 48011]]
the applicability of the provisions in part 393 when a lightweight
vehicle is used to tow a trailer in interstate commerce. With the
exception of vehicles designed or used to transport 9 to 15 passengers
(including the driver), for direct compensation, more than 75 air miles
beyond the driver's normal work reporting location, and vehicles
transporting certain quantities of hazardous materials, vehicles with a
GVWR below 4,536 kg (10,001 pounds) or designed to transport less than
16 passengers are not subject to the FMCSRs when operated singly in
interstate commerce. However, when a small vehicle is coupled to a
trailer, the gross combination weight rating (GCWR) often exceeds 4,536
kg (10,001 pounds), making the combination subject to the FMCSRs.
Part 393 cross-references several Federal Motor Vehicle Safety
Standards which distinguish between vehicles above and below 4,536 kg
(10,001 pounds) and passenger vehicles designed to transport fewer than
16 passengers. This rulemaking includes numerous proposals to clarify
the cross-references to the FMVSS so that carriers and inspectors can
readily locate the applicable paragraphs within the FMVSSs. The
amendment to Sec. 393.1 is consistent with that goal.
Section 393.5--Definitions
FMCSA is amending Sec. 393.5 by adding definitions of air brake
system, air-over-hydraulic brake subsystem, auxiliary driving lamp,
boat trailer, brake power assist unit, brake power unit, electric brake
system, emergency brake, front fog lamp, hydraulic brake system,
intermodal shipping (cargo) containers, multi-piece windshield, split
service brake system, tow bar, trailer kingpin, vacuum brake system,
and windshield. In addition, the definitions for chassis, clearance
lamp, container chassis, heater, heavy hauler trailer, parking brake
system, side marker lamps (intermediate), and side marker lamps are
revised. The definition of bus is being removed from Sec. 393.5 in
favor of the definition found in Sec. 390.5.
The definitions of brake systems and components make the brake
requirements under subpart C of part 393 easier to understand and
enforce.
The definitions of an air brake system and an air-over-hydraulic
brake subsystem are based upon NHTSA's July 18, 1995, final rule on
FMVSS No. 121 (60 FR 36741). The NHTSA amended FMVSS No. 121 to include
a definition of an air-over-hydraulic brake subsystem and to make it
clear that vehicles equipped with such systems are classified as air
braked vehicles. In initially issuing FMVSS No. 121, NHTSA stated that
``it should be noted that the term `air brake system' as defined in the
standard applies to the brake configuration commonly referred to as
`air-over-hydraulic,' in which failure of either medium can result in
complete loss of braking ability.'' (36 FR 3817, February 27, 1971).
Because NHTSA has considered air-over-hydraulic brake systems subject
to FMVSS No. 121 for more than 20 years, FMCSA's adoption of NHTSA's
definitions are not likely to affect the applicability of the brake
requirements under part 393.
The amended definition of a boat trailer is the same as that
contained in 49 CFR Sec. 571.3. The NHTSA defines boat trailer as ``a
trailer designed with cradle-type mountings to transport a boat and
configured to permit launching of the boat from the rear of the
trailer.'' FMCSA includes this definition because Sec. 393.11 includes
requirements for lamps and reflectors on boat trailers.
FMCSA is replacing its definition of ``emergency brake system''
with NHTSA's definition for ``emergency brake.'' This change ensures
consistency between FMCSA's brake regulations covering motor carriers
and NHTSA's regulations covering manufacturers.
The agency is adopting NHTSA's FMVSS No. 105 definition of a split
service brake system and includes it under Sec. 393.5 to improve the
clarity of the hydraulic brake system requirements under subpart C of
part 393.
Definitions of an electric brake system and a vacuum brake system
are added to Sec. 393.5 to support other revisions to the brake system
requirements of part 393. Because there are no FMVSSs which cover
electric and vacuum brake systems, many of the brake requirements under
part 393 are de facto manufacturing standards. To better identify the
applicable requirements, however, the revisions to subpart C
specifically reference electric and vacuum brakes. These definitions
prevent confusion or misunderstandings on the part of motor carriers
and enforcement officials.
With regard to the definition of a chassis, the agency is deleting
the current reference to a ``truck or trailer'' in favor of the term
``commercial motor vehicle,'' which includes trucks, truck tractors,
trailers, buses and converter dollies. This is especially necessary
since the definition of a truck in Sec. 390.5 explicitly excludes
truck tractors.
The definition of a clearance lamp is being replaced with one that
appeared in the Society of Automotive Engineers' definition (Glossary
of Automotive Terms, SP-750, February 1988). Although the SAE
publication is now out-of-print, the Agency continues to believe the
SAE definition provides a better description of the location and
function of the clearance lamps than the current definition in Sec.
393.5.
As for the definition of a heater, FMCSA is amending the reference
to paragraph (1) [the number ``one''] of Sec. 177.834 with a reference
to paragraph (l) [the letter ``l']. The reference to paragraph (1) [the
number ``1''] was a typographical error.
A definition of a trailer kingpin is being added to cover non-
driveaway-towaway operations. Currently, the definition of a saddle-
mount includes a description of a ``king-pin.'' However, this
definition does not appear to be appropriate for the trailer kingpin
nor is the definition the same as that in the SAE's Truck & Bus
Industry Glossary, SP-732, February 1988. Although the SAE publication
is now out-of-print, FMCSA continues to believe the SAE's definition
will ensure that definitions in part 393 are consistent with industry
definitions.
To clarify the applicability of parking brake requirements, the
agency is amending the definition of a parking brake system in Sec.
393.5 to replace the term ``vehicle'' with ``motor vehicle,'' which is
defined in Sec. 390.5.
The agency is amending the definitions of ``side marker lamp
(intermediate)'' and ``side marker lamp'' to include motor vehicles
other than trailers. Currently, both terms are defined only in the
context of trailers. However, side marker lamps are required on almost
all motor vehicles and intermediate side marker lamps are required on
almost all motor vehicles more than 914.4 centimeters (cm) (30 feet) in
length. Therefore, FMCSA is revising the definitions to include trucks,
truck-tractors, and buses and to make both definitions consistent with
the requirements under Sec. 393.11 relating to side marker lamps and
FMVSS No. 108, NHTSA's requirements for lamps and reflective devices.
On November 23, 1990, NHTSA amended its definition of a heavy
hauler trailer to specifically exclude container chassis trailers (55
FR 48850). To maintain consistency between the definitions used by the
FMCSA and NHTSA, FMCSA is amending its definition of a heavy hauler
trailer to exclude container chassis trailers as well.
[[Page 48012]]
Subpart B--Lighting Devices, Reflectors, and Electrical Equipment
FMCSA revises the title of subpart B to read ``Lamps, Reflective
Devices, and Electrical Wiring.'' The new title is more consistent with
the title of FMVSS No. 108, entitled ``Lamps, reflective devices, and
associated equipment.'' The new title would reference electrical wiring
instead of associated equipment because subpart B includes electrical
wiring requirements for several vehicle systems in addition to the
lamps required by FMVSS No. 108.
Section 393.9--Lamps Operable
FMCSA amends Sec. 393.9 to codify regulatory guidance concerning
the use of lamps which are not required by Sec. 393.11 and FMVSS No.
108, and to address obstruction of lamps. Section 393.9 requires that
lamps be capable of being operated at all times. FMCSA has issued
regulatory guidance indicating that Sec. 393.9 is only applicable to
those lamps which are required by the FMCSRs. Therefore, if a motor
carrier installs additional lamps which are found to be inoperable, for
whatever reason, the carrier should not be considered in violation of
Sec. 393.9. FMCSA amends Sec. 393.9 to codify this regulatory
guidance.
Section 393.11--Lighting Devices and Reflectors
FMCSA revises the title of Sec. 393.11 to read ``Lamps and
reflective devices'' to maintain consistency between the title for
subpart B and Sec. 393.11. The FMCSA is also amending Sec. 393.11 to
require that commercial motor vehicles manufactured on or after
December 25, 1968, meet the requirements of FMVSS No. 108 in effect at
the time of manufacture, or any subsequent requirements under FMVSS No.
108. Currently, Sec. 393.11 only requires that vehicles manufactured
on or after March 7, 1989, meet the requirements of FMVSS No. 108.
Vehicles manufactured prior to March 7 may meet either FMVSS No. 108 or
the requirements of part 393 in effect on the date of manufacture.
Because NHTSA's FMVSS No. 108 became effective on December 25,
1968, manufacturers have been required to meet these requirements since
that date. FMCSA's reference to March 7, 1989, under Sec. 393.11 is
therefore inappropriate. Vehicles manufactured between December 25,
1968, and March 7, 1989, were originally manufactured to meet FMVSS No.
108, and motor carriers who have maintained lamps and reflectors in the
required locations for these older vehicles would not be affected by
the revision.
In addition, FMCSA revises Sec. 393.11 to provide better guidance
on the requirements for trailers, and to correct several omissions in
Table 1 of that section. The paragraph preceding Table 1 does not
present a clear statement of the requirements for lamps and reflectors.
On December 10, 1992, NHTSA published a final rule requiring that
trailers manufactured on or after December 1, 1993, which have an
overall width of 2,032 mm (80 inches) or more and a GVWR of more than
4,536 kg (10,000 pounds), be equipped on the sides and rear with a
means for making them more visible on the road (57 FR 238). Trailers
manufactured exclusively for use as offices or dwellings are exempt.
NHTSA's rule allows trailer manufacturers to install either red and
white retroreflective sheeting or reflex reflectors. Manufacturers of
retroreflective sheeting or reflectors are required to certify
compliance of their product with FMVSS No. 108 (49 CFR 571.108) whether
the product is for use as original or replacement equipment.
Currently, Sec. 393.11 requires that all lamps and reflective
devices on motor vehicles placed in operation after March 7, 1989, meet
the requirements of FMVSS No. 108 in effect on the date of manufacture.
Therefore, trailers manufactured on or after December 1, 1993, must
have reflective devices of the type and in the locations specified by
FMVSS No. 108. To make certain that all motor carriers operating
trailers subject to the FMCSRs are aware of their responsibility to
maintain the conspicuity treatment, FMCSA is adding detailed language
under Sec. 393.11. FMCSA cross-references the specific paragraphs of
FMVSS No. 108 related to the applicability of NHTSA's trailer
conspicuity standards, the required locations for the conspicuity
material, and the certification and marking requirements.
FMCSA notes that during NHTSA's rulemaking, the issue of requiring
conspicuity material on the rear underride device generated industry
concerns about the maintainability of the retroreflective sheeting in
that location. As stated in the preamble to NHTSA's December 10, 1992,
final rule:
Objections were based on the potential for frequent damage that
would cause trailers in use to fail inspections by [FMCSA]. NHTSA
has observed that the horizontal bar of the underride device is less
subject to docking impacts than the vertical bars because it is
below most dock surfaces (and under a NHTSA proposal [a reference to
the NHTSA's supplemental notice of rulemaking concerning rear impact
guards (57 FR 252, January 3, 1992)] is even lower). Therefore, the
final rule requires retroreflective material to be applied to the
horizontal device, instead of the vertical ones. NHTSA believes that
the original conspicuity material should have a long useful life on
a large number of trailers, especially if it is applied to a
recessed surface. However, NHTSA recognizes that routine damage, as
a practical matter, may be unavoidable for some trailers as a
consequence of their particular use. Therefore, [FMCSA] will
consider the exclusion of conspicuity treatment from the rear
underride device in any future rulemaking concerning trailer
conspicuity requirements for vehicles subject to 49 CFR 393 Parts
and Accessories Necessary for Safe Operation, and 49 CFR 396
Inspection [,Repair,] and Maintenance.
The cross-reference to NHTSA's conspicuity requirements includes a
reference to the specific paragraphs within FMVSS No. 108 concerning
the locations for the conspicuity treatments. This does not, however,
include an exemption to the requirement that motor carriers maintain
the conspicuity material on the rear underride device.
In addition to providing explicit guidance on trailer conspicuity,
FMCSA amends Sec. 393.11 to codify certain regulatory guidance
concerning the use of amber stop lamps, amber tail lamps, and optical
combinations which would involve the use of amber tail lamps or amber
stop lamps. Motor vehicles are required to be equipped with at least
two red stop lamps and two red tail lamps. However, some motor carriers
have expressed an interest in using additional stop lamps and/or tail
lamps that are amber in color.
Federal Motor Vehicle Safety Standard No. 108 does not allow amber
as an alternate color for a tail lamp. In an August 23, 1990,
interpretation to a manufacturer of lamps and reflectors, NHTSA stated
that ``We have no intention of allowing amber as an alternate color for
a tail lamp.'' In a December 10, 1991, interpretation to FHWA, NHTSA
indicated that a combination amber turn signal and tail lamp is
implicitly prohibited by FMVSS No. 108. NHTSA stated:
When combined with an amber turn signal lamp, the intensity of
an amber tail lamp might mask the turn signal operation. Because
motorists are not used to seeing steady burning amber lamps on the
rear of vehicles, amber taillamps could lead to momentary confusion
of a driver following the trailer when the stop lamps are activated,
thereby impairing the effectiveness of the stop signal. The presence
of simultaneously burning amber and red taillamps could also create
some confusion of a following driver approaching the trailer from
around a corner to its rear. Thus we have concluded that a
[[Page 48013]]
combination amber turn signal and taillamp is implicitly prohibited
by Standard No. 108.
FMCSA agrees that motorists are not use to seeing amber lamps used in
conjunction with red lamps to signal that the vehicle is stopping and
believes the FMCSRs should be amended explicitly to prohibit the use of
amber tail lamps.
To ensure the prohibition does not conflict with FMVSS No. 108,
FMCSA reviewed NHTSA requirements. Section S5.1.3 of FMVSS No. 108
prohibits the installation of supplementary lighting equipment that
``impairs the effectiveness of lighting equipment required by this
standard.'' Although the determination of impairment is initially that
of the vehicle's manufacturer in certifying that the vehicle meets all
applicable FMVSSs, NHTSA may review that determination and, if clearly
erroneous, inform the manufacturer of its views.
Because Sec. 393.11 cross-references FMVSS No. 108, FMCSA's
regulatory guidance on the use of amber stop lamps and tail lamps is
generally contingent upon a NHTSA determination as to whether or not
the lamp impairs the effectiveness of other rear lamps. While
certification by the vehicle manufacturer and subsequent review by
NHTSA address the vehicle manufacturer's role in the safe operation of
the CMV, a less complicated approach is needed to ensure that the
FMCSRs are easy to understand, use, and enforce.
Explicit guidance is provided to ensure that once a vehicle
manufacturer certifies that a vehicle meets all applicable FMVSSs, the
motor carrier does not modify it in a manner inconsistent with FMVSS
No. 108. FMCSA is not aware of any vehicle manufacturers that use amber
stop lamps or tail lamps as standard equipment. Consequently, the
restriction would: (1) Discourage motor carriers from asking vehicle
manufacturers to install amber tail lamps and/or stop lamps on vehicles
as optional equipment, and (2) prohibit the motor carrier from
installing or using such devices on its commercial motor vehicles.
With regard to omissions in Table 1 in Sec. 393.11, FMCSA amends
footnotes 4 through 10 to address inconsistencies with other sections
of subpart B to part 393. In addition, the agency is correcting the
listing for clearance lamps and reflex reflectors and to include metric
units in describing the location of the required lamps and reflectors.
The current listing for clearance lamps omits reference to footnote
8 concerning pole trailers and does not include reference to the
provision in FMVSS No. 108 (S5.1.1.9) for clearance lamps on boat
trailers. Under FMVSS No. 108, a boat trailer with an overall width of
2,032 mm (80 inches) or more is not required to be equipped with both
front and rear clearance lamps provided an amber (to the front) and red
(to the rear) clearance lamp is located at or near the midpoint on each
side to indicate the extreme width of the trailer. This provision for
clearance lamps on boat trailers is covered under a new footnote 17.
The listings for reflex reflectors (front side) and side marker
lamps (front) are revised to address an inconsistency between Sec.
393.11 and FMVSS No. 108 (S5.1.1.15). Under FMVSS No. 108, a trailer
that is less than 1,829 mm (6 feet) in length (including the trailer
tongue) need not be equipped with front side marker lamps and front
side reflex reflectors. This exception is covered under a new footnote
16.
FMCSA removes the last sentence in footnote 4, which requires that
the rear side marker lamps be visible in the rearview mirror. This
requirement is impractical and is inconsistent with FMVSS No. 108.
Section 571.108 (S5.1.1.8) incorporates by reference the Society of
Automotive Engineers recommended practice Clearance, Side Marker, and
Identification Lamps, (SAE J592e, July 1972) which provides photometric
standards. These standards cover visibility angles of 45 degrees left
to 45 degrees right and 10 degrees up to 10 degrees down. In order for
the rear side marker lamps to be visible in the rearview mirrors, the
left to right angles would each have to be approximately 85 degrees.
Because side marker lamps which meet the minimum standards contained in
SAE J592e generally are not visible in the rearview mirror, the agency
amends footnote 4.
FMCSA makes editorial changes to footnotes 5 through 8 to improve
the manner in which the requirements are presented. For instance, in
footnote 5, the change makes it clear that converter dollies are only
required to have one stop lamp and one tail lamp. The current wording,
when combined with the legend at the end of Sec. 393.11, could be
construed as requiring two stop lamps and two tail lamps.
Amendments to footnotes 9 and 10 remove the requirements that
projecting loads be equipped with lamps and reflectors during daylight
hours. There is no apparent safety benefit for requiring lamps and
reflectors on projecting loads during times when lamps are not required
to be used.
Footnote 15 is revised to incorporate language consistent with
certain FMVSS No. 108 options--covered under S5.3.1.1.1, S5.3.1.4,
S5.3.1.6--on the locations for clearance lamps.
Section 393.17--Lamps and Reflectors, Driveaway-Towaway Operations
FMCSA amends the wording of the diagrams which illustrate the
requirements of Sec. 393.17. The diagrams incorrectly reference
Sec. Sec. 393.25(e) and 393.26(d); therefore, the sections are amended
to reference Sec. 393.11, which covers the color of exterior lamps and
reflective devices.
Section 393.19--Requirements for Turn Signaling Systems
FMCSA revises Sec. 393.19 to make it more consistent with FMVSS
No. 108 (S5.5.5). Paragraph S5.5.5 provides a concise standard that
vehicle manufacturers must meet. To ensure consistency between FMVSS
No. 108 and the FMCSRs, FMCSA adopts the NHTSA standard.
Section 393.20--Clearance Lamps to Indicate Extreme Width and Height
FMCSA removes Sec. 393.20 because the requirements for the
location and color of clearance lamps are provided in Table 1 of Sec.
393.11. The exceptions concerning the mounting of clearance lamps
currently contained in Sec. 393.20 is included under footnote 15 to
Table 1. Illustrations comparable to those provided in Sec. 393.20 are
already contained in Sec. 393.11.
Section 393.23--Lighting Devices to be Electric
FMCSA amends Sec. 393.23 to incorporate terminology which is more
consistent with current industry standards and practices. With the
exception of temporary lamps used on projecting loads, lamps are
required to be powered through the electrical system of the commercial
motor vehicle. The title of Sec. 393.23 is revised to read ``Power
supply for lamps'' and the reference to red liquid-burning lanterns is
removed as obsolete.
Section 393.24--Requirements for Headlamps and Auxiliary Road Lighting
Lamps
FMCSA amends Sec. 393.24 to provide a more straightforward
presentation of the requirements for the mounting of headlamps and
auxiliary lamps, and to incorporate by reference SAE standards
applicable to these lamps. Currently, Sec. 393.24 allows auxiliary and
fog lamps to be used provided they meet ``the appropriate SAE standard
for such lamps.'' FMCSA incorporates by
[[Page 48014]]
reference SAE standards J581 Auxiliary Upper Beam Lamps, July 2004, and
J583 Front Fog Lamps, August 2004, for the purpose of establishing more
specific performance requirements for such lamps. While auxiliary
driving lamps and fog lamps are not required to be used, performance
standards are being specified to ensure that the use of such devices
does not decrease safety.
A new paragraph is being added to address marking of headlamps.
Paragraph S7.2 of FMVSS No. 108 requires the lens of each headlamp and
beam contributor manufactured on or after December 1, 1989, to be
marked. FMCSA amends the FMCSRs to include this requirement under Sec.
393.24 to ensure that commercial motor vehicles are equipped with
original or replacement headlamps which meet the requirements of FMVSS
No. 108.
Paragraph (d) of Sec. 393.24, Aiming and intensity, is being
revised to reference FMVSS No. 108, and SAE standards J581 and J583.
One of the SAE standards currently referenced in Sec. 393.24(d)--
Electric Headlamps for Motor Vehicles--was canceled by the SAE. The
other SAE standard, J579 Sealed Beam Headlamp Units for Motor Vehicles,
is not necessary given the cross-reference to FMVSS No. 108 and the
incorporation by reference of SAE J581 and J583.
Section 393.25--Requirements for Lamps Other Than Headlamps
To improve the clarity with which the requirements are presented,
FMCSA revises Sec. 393.25 in its entirety. Section 393.25(a) provides
a concise description of the mounting requirements for lamps. Paragraph
(b), entitled ``Visibility,'' provides technically sound performance
standards for all required lamps. Currently, Sec. 393.25(b) requires
lamps to be mounted such that they are capable of being seen at
distances up to 152.4 meters (500 feet) under clear atmospheric
conditions during the period when lamps must be used as provided by
Sec. 392.30. FMCSA determined that Sec. 392.30 duplicated State and
local regulations and removed that requirement on November 23, 1994 (59
FR 60319). Also, FMCSA believes the performance criteria for lamps are
effectively addressed by Sec. 393.11 which cross-references FMVSS No.
108. Lamps must, at a minimum, meet the requirements of FMVSS No. 108
in effect on the date of manufacture of the vehicle. FMVSS No. 108
specifies the minimum and maximum photometric output values for
required lamps. Vehicles not subject to FMVSS No. 108 on the date of
manufacture are required to meet the visibility requirements specified
in the SAE standards for incorporation by reference under Sec.
393.25(c).
FMCSA deletes Sec. 393.25(d), entitled ``Certification and
markings,'' to make the FMCSRs consistent with FMVSS No. 108. With the
exception of headlamps and beam contributors, FMVSS No. 108 does not
require lamps to be marked. Manufacturers are responsible for ensuring
that their products meet the applicable requirements of FMVSS No. 108,
but the lamps do not need to be marked by the manufacturer to indicate
that the device meets the standards. In this case, Sec. 393.25(d) sets
in-service requirements for lamps which are more stringent than the
manufacturing standards set by the NHTSA. The removal of Sec.
393.25(d) corrects this inconsistency.
FMCSA amends Sec. 393.25(e), entitled ``Lighting devices to be
steady-burning,'' and Sec. 393.25(f), entitled ``Stop lamp
operation,'' to provide more concise statements of the requirements of
each. The FMCSA is allowing exceptions for the use of amber warning
lamps which meet SAE J595, Directional Flashing Optical Warning Devices
for Authorized Emergency, Maintenance, and Service Vehicles, January
2005, SAE J845, Optical Warning Devices for Authorized Emergency,
Maintenance, and Service Vehicles, May 1997, or SAE J1318 Gaseous
Discharge Warning Lamp for Authorized Emergency, Maintenance, and
Service Vehicles, May 1998. All of these SAE recommended practices are
incorporated by reference. Although the notice of proposed rulemaking
preceding this final rule would have prohibited the use of certain
Class 1 warning devices, FMCSA no longer believes such a prohibition is
necessary. Several commenters indicated amber colored Class 1 warning
devices are commonly used on certain commercial motor vehicles and
there has been no adverse impact on safety. Adding these devices to the
list of exceptions prevents confusion about the applicability of Sec.
393.25(e).
FMCSA revises Sec. 393.25(f) to eliminate a regulatory
inconsistency between Sec. Sec. 393.25(f) and 393.49 and to simplify
the wording of the requirements. Currently, Sec. 393.25(f) states that
stop lamps on a towing vehicle need not be actuated when service brakes
are applied to the towed vehicle(s) only. This provision is
inconsistent with Sec. 393.49, entitled ``Single valve to operate all
brakes.'' When a combination vehicle includes a trailer that is
required to be equipped with brakes, the braking system must be
arranged so that a single valve controls the brakes on the towing unit
and the towed unit. Because the FMCSRs do not allow the towing unit to
operate without service brakes, and a single valve is required to
operate all the brakes on the combination, the current wording of Sec.
393.25(f) is inconsistent with Sec. 393.49. The revision to Sec.
393.25(f) includes language from FMVSS No. 108, S5.5.4, concerning stop
lamp operation, to ensure consistency between the FMCSRs and the
FMVSSs.
Section 393.26--Requirements for Reflectors
Consistent with the amendments to Sec. 393.25, FMCSA is revising
Sec. 393.26 in its entirety. FMCSA amends Sec. 393.26(a) concerning
the mounting of reflectors, to provide guidelines comparable to those
for Sec. 393.25(a). Paragraph (b) is revised to include a requirement
that reflex reflectors on projecting loads, vehicles transported in
driveaway-towaway operations, converter dollies, and pole trailers meet
SAE J594--Reflex Reflectors, December 2003. The SAE recommended
practice is incorporated by reference.
The current requirement for certification and marking under Sec.
393.26(c) is being removed to make the FMCSRs consistent with FMVSS No.
108. FMVSS No. 108 does not require that reflectors be marked by the
manufacturer to indicate that the device meets the standards. Paragraph
(c) would then be used to incorporate American Society for Testing and
Materials (ASTM) D4956-04, Standard Specification for Retroreflective
Sheeting for Traffic Control, as the minimum standard for reflective
tape used in lieu of reflex reflectors. Retroreflective sheeting that
conforms to the ASTM standard would generally meet the requirements of
FMVSS No. 108, S5.1.1.4, concerning the use of reflective tape in lieu
of reflex reflectors. The performance of the reflective sheeting as
installed on the vehicle must meet the visibility requirements under
SAE J594, Reflex Reflectors, December 2003.
Paragraph (d) is being revised to more clearly state that
reflective surfaces or materials other than those required by Sec.
393.11 may be used in addition to, but not in lieu of, the required
reflective devices.
Sections 393.27, 393.28, 393.29, 393.31, 393.32, 393.33--Regulations on
Electrical Wiring
FMCSA incorporates by reference in Sec. 393.28, SAE J1292--
Automobile, Truck, Truck-Tractor, Trailer, and Motor Coach Wiring,
October 1981, which covers basic aspects of performance, operating
integrity, and service. Section
[[Page 48015]]
393.28 is being renamed ``Wiring systems.'' The guidelines contained in
J1292 effectively cover the requirements currently addressed by Sec.
393.27, Wiring specifications; Sec. 393.28, Wiring to be protected;
Sec. 393.29, Grounds; Sec. 393.31, Overload protective devices; Sec.
393.32, Detachable electrical connections; and Sec. 393.33, Wiring,
installation. Among the specific topics addressed by the SAE standard
are insulated cables; conductor termination; conductor splicing;
conductor grouping; wire assembly construction; wire assembly
installation and protection; and wiring overload protective devices.
The SAE standard for incorporation provides a concise presentation of
those aspects of commercial vehicle electrical systems that should be
addressed by the FMCSRs. Sections 393.27, 393.29, 393.31, 393.32 and
393.33 are being removed.
The incorporation by reference removes certain design restrictive
language from Sec. 393.28(a)(5) concerning terminals or splices above
the fuel tank. FHWA received petitions from the Ford Motor Company,
Freightliner Corporation, and the Motor Vehicle Manufacturers
Association (now the American Motor Vehicle Manufacturers Association)
requesting an amendment to Sec. 393.28(a)(5), which was adopted in the
December 7, 1988, final rule (53 FR 49380). The petitions are available
for review in the docket. Each of the petitions pointed out that use of
the word ``terminal'' combined with ``above'' created ambiguity with
respect to the proximity of electrical wiring to the fuel tanks.
Electrical terminals performing various functions, from battery
terminals (Ford Motor Co.) to relays and switches (Freightliner
Corporation), are mounted above the fuel tanks. In some instances these
switches or relays with terminals are mounted 203 mm (8 inches) or more
above the fuel tank or on the frame rail (in the case of Freightliner
and Daimler-Benz power units). In the case of Ford power units, the
fuel tank is specifically designed for battery installation.
The notice of proposed rulemaking that preceded the final rule
would have prohibited wiring from being adjacent to any part of the
fuel system (52 FR 5892, February 26, 1987). The wording in the final
rule was less restrictive than the proposed language and focused
specifically on terminals and splices. FMCSA agrees with the
petitioners, however, that Sec. 393.28(a)(5) is still unnecessarily
restrictive. FMCSA's decision to incorporate by reference criteria that
effectively and safely address the issue of wiring around the fuel
system of commercial motor vehicles resolves the petitioners' concerns.
FMCSA includes an exception to the incorporation by reference for
jumper cable plugs and receptacles, and circuit protection requirements
for trailers. Jumper plugs and receptacles need not conform to SAE J560
Primary and Auxiliary Seven Conductor Electrical Connector for Truck-
Trailer Jumper Cable, which provides the minimum requirements for
primary and auxiliary jumper cable plugs and receptacles for the truck-
trailer and converter dolly jumper cable systems. TTMA indicated in its
comments most trailers are equipped with an SAE J560 receptacle, but
they may also have a modified International Standards Organization
(ISO) 3731 receptacle, while others may have a 13-conductor Cole-Hersee
receptacle. FMCSA agrees with TTMA and believes safety would not be
compromised by allowing flexibility.
Subpart C--Brakes
Section 393.40--Required Brake Systems
FMCSA revises Sec. 393.40 in its entirety to present more clearly
the requirements contained therein. Generally, vehicles that have been
maintained to continue compliance which meet the manufacturing
standards applicable at the time of the vehicle is built, will not be
affected by the revisions. Hydraulic braked and air braked vehicles are
required to meet the requirements of FMVSS Nos. 105 and 121,
respectively, in effect at the time of manufacture. The service,
parking, and emergency brake requirements for vehicles which were not
subject to either of the FMVSS brake regulations is provided by
references to other applicable sections in subpart C and by the
requirements currently found under Sec. 393.40(b)(2) and (c).
With regard to FMVSS No. 105, FMCSA notes that between September 1,
1975, and October 12, 1976, the standard was applicable to trucks and
buses. However, from October 12, 1976, to September 1, 1983, it covered
only passenger cars and school buses. From 1983 to the present, the
standard has applied to trucks and buses. For the purposes of Sec.
393.40, FMCSA will use September 2, 1983, as the date for determining
which hydraulic-braked vehicles must be maintained to meet certain
requirements under FMVSS No. 105.
There could be some benefit in requiring vehicles manufactured
between September 1975 and October 1976 to meet the requirements of
FMVSS No. 105 in effect on the date of manufacture. However, the number
of these older vehicles still in operation is relatively small, and the
brake requirements under part 393 to which these vehicles would
continue to be subject should ensure safety of operation.
Section 393.41--Parking Brake System
The December 7, 1988, final rule on part 393 was intended to make
the parking brake requirements of the FMCSRs consistent with the
parking brake requirements of FMVSS Nos. 105 and 121. FMCSA has since
determined that additional changes are necessary. The current language
only covers vehicles with air brakes manufactured on or after March 7,
1990, which are subject to FMVSS No. 121. The wording implies that all
non-air braked vehicles, irrespective of the date of manufacture, and
air braked motor vehicles manufactured prior to that date are not
required to be equipped with parking brakes.
Prior to the 1988 amendment, Sec. 393.41 required that every
singly driven motor vehicle and every combination of motor vehicles
shall at all times be equipped with a parking brake system adequate to
hold the vehicle or combination on any grade on which it is operated
under any condition of loading on a surface free from ice or snow.
FMCSA considers the parking brake requirements in effect prior to the
1988 amendment to provide a more straightforward standard that is
easier for the industry and State officials to understand.
FMCSA revises Sec. 393.41 to state clearly that every self-
propelled commercial motor vehicle (i.e., trucks, truck-tractors and
buses) and every combination of commercial motor vehicles must be
equipped with a parking brake system adequate to hold the vehicle or
combination on any grade on which it is to be parked and under any
condition of loading, on a surface free from ice or snow. Commercial
motor vehicles which were subject to the parking brake requirements of
FMVSS Nos. 105 or 121 at the time of manufacture are required to
maintain the parking brake systems to meet those standards. Motor
vehicles which were not subject to either of the FMVSS parking brake
requirements must meet the requirements currently found at Sec.
393.41(b) and (c).
The revisions to Sec. 393.41 also address a petition for
rulemaking from International Transquip Industries, Incorporated (ITI)
asking FMCSA to clarify the applicable requirements for air-applied,
mechanically-held, parking brakes. The petition is available for review
in the docket. The ITI
[[Page 48016]]
manufactures an air brake system which includes an air-applied,
mechanically-held parking brake. The parking brake application is
initiated by exhausting air off the supply line. When the control valve
senses the supply line pressure drop, it ports air from either the
primary or secondary reservoirs at a controlled pressure to the brake
chambers resulting in an application of the brakes. The same supply
line pressure signal activates a synchronizing device which engages the
mechanical pistons immediately after the brakes have been applied.
Section 393.41(b) requires that the parking brake be capable of
being applied at all times by either the driver's muscular effort, or
by spring action, or by other energy. In the case of ``other energy,''
the accumulation of such energy must be ``isolated from any common
source and used exclusively for the operation of the parking brake.''
This wording has been in effect since 1962 and could be construed as
requiring a separate reservoir for air-applied, mechanically-held
parking brakes. Such a requirement is inconsistent with FMVSS No. 121.
On August 9, 1979, NHTSA amended FMVSS No. 121 to allow the
application of the parking brakes by means of service brake air if: (1)
The application could be made when a failure exists in the service
brake system, and (2) the parking brake is held in the applied position
by mechanical means (44 FR 46850). Prior to this amendment, an air-
applied, mechanically-held parking brake was required to be applied by
a separate reservoir. The revision of Sec. 393.41(b) includes a cross-
reference to the parking brake requirements of FMVSS No. 121, thus
eliminating any inconsistencies.
For air braked vehicles which were not subject to FMVSS No. 121 at
the time of manufacture, Sec. 393.41 would continue to allow the use
of air-applied, mechanically-held parking brake systems applied by a
separate reservoir. The motor carrier would have the option of
modifying the brake system to meet FMVSS No. 121. Air-applied,
mechanically-held parking brakes which are designed to operate without
a separate reservoir could be used if the conditions specified in FMVSS
No. 121 are met.
Section 393.42--Brakes Required on All Wheels
The agency is revising Sec. 393.42(b)(3) to clarify the exceptions
for lightweight trailers and to address brake requirements on
housemoving dollies, three-axle dollies steered by a co-driver, and
similar dollies and trailers used for transporting extremely large and
heavy loads at low speeds.
As part of the January 27, 1987, final rule on front wheel brakes,
FMCSA amended the exemption for brakes on lightweight trailers (52 FR
2801). Prior to the amendment, full trailers, semi-trailers, or pole
trailers with a gross weight of less than 1,360 kg (3,000 pounds) were
not required to have brakes provided the weight of the trailer did not
exceed 40 percent of the weight of the towing unit. The 1987 amendment
replaced the term ``gross weight'' with ``GVWR'' or gross vehicle
weight rating.
While the change to GVWR has certain benefits in terms of applying
the regulation to situations in which it is not convenient to weigh the
trailer, the amendment did not adequately address concerns about
stability and control during braking for trailers that have a GVWR
greater than 1,361 kg (3,000 pounds), but an actual or gross weight
less than 1,361 kg when lightly loaded. Under certain circumstances,
trailers of this weight range may be overbraked resulting in wheel
lockup or skidding when the trailer is lightly loaded. FMCSA believes
Sec. 393.42 should be amended to make reference to the gross weight.
Trailers covered under the current reference to GVWR are covered under
the revised exemption provided the vehicle is not loaded beyond the
manufacturer's weight rating. Trailers with a GVWR in excess of 1,361
kg (3,000 pounds) would only be covered by the exemption on those
occasions when the gross weight of the trailer is 1,361 kg (3,000
pounds) or less. The language would help to provide a performance-based
criterion that is easier to understand and enforce.
Although the exemption concerning lightweight trailers never
specifically addressed converter dollies, the issue of overbraking on
unladen converter dollies has been the subject of several requests for
interpretation of Sec. 393.42(b). Converter dollies are generally
designed to carry loads of approximately 9,072 kg (20,000 pounds) with
a brake system sized for the fully loaded condition. While the GVWR is
greater than 1,360 kg (3,000 pounds) the unladen weight is usually
1,360 kg or less. When towed behind another motor vehicle, the unladen
converter dolly is overbraked, with the application of the service
brakes causing wheel lock-up or skidding.
In 1990, NHTSA's Vehicle Research and Test Center (VRTC) conducted
tests to evaluate the braking and stability of a bobtail truck tractor
towing an unladen converter dolly. Both the truck tractor and the
converter dolly were equipped with ABS that could be deactivated. The
truck tractor was also equipped with an automatic front-axle limiting
valve (ALV) and a bobtail proportioni