Airworthiness Directives; Rolls-Royce plc RB211 Series Turbofan Engines, 43659-43661 [05-14803]
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Federal Register / Vol. 70, No. 144 / Thursday, July 28, 2005 / Proposed Rules
For the Nuclear Regulatory Commission.
Annette Vietti-Cook,
Secretary of the Commission.
[FR Doc. 05–14919 Filed 7–27–05; 8:45 am]
BILLING CODE 7590–01–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2003–NE–12–AD]
RIN 2120–AA64
Airworthiness Directives; Rolls-Royce
plc RB211 Series Turbofan Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) for Rolls-Royce plc (RR)
RB211–22B series, RB211–524B,
–524C2, –524D4, –524G2, –524G3, and
–524H series, and RB211–535C and
–535E series turbofan engines with high
pressure compressor (HPC) stage 3 disc
assemblies, part numbers (P/Ns)
LK46210, LK58278, LK67634, LK76036,
UL11706, UL15358, UL22577, UL22578,
and UL24738 installed. That AD
requires removing from service certain
disc assemblies before they reach their
full life if not modified with
anticorrosion protection. This proposed
AD would require the same actions as
AD 2004–01–20, but would shorten the
compliance time for disks that entered
service before 1990. This proposed AD
results from the manufacturer’s
reassessment of the corrosion risk on
HPC stage 3 disc assemblies not
modified with sufficient application of
anticorrosion protection. We are issuing
this AD to prevent corrosion-induced
uncontained disc failure, resulting in
damage to the airplane.
DATES: We must receive comments on
this proposed AD by September 26,
2005.
ADDRESSES: Use one of the following
addresses to comment on this proposed
AD:
• By mail: Federal Aviation
Administration (FAA), New England
Region, Office of the Regional Counsel,
Attention: Rules Docket No. 2003–NE–
12–AD, 12 New England Executive Park,
Burlington, MA 01803–5299.
• By fax: (781) 238–7055.
• By e-mail: 9-aneadcomment@faa.gov.
You can get the service information
identified in this proposed AD from
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14:21 Jul 27, 2005
Jkt 205001
Rolls-Royce plc, PO Box 31, Derby,
England, DE248BJ; telephone: 011–44–
1332–242424; fax: 011–44–1332–245–
418.
You may examine the AD docket, by
appointment, at the FAA, New England
Region, Office of the Regional Counsel,
12 New England Executive Park,
Burlington, MA.
FOR FURTHER INFORMATION CONTACT: Ian
Dargin, Aerospace Engineer, Engine
Certification Office, FAA, Engine and
Propeller Directorate, 12 New England
Executive Park; Burlington, MA 01803–
5299; telephone (781) 238–7178; fax
(781) 238–7199.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments
regarding this proposal. Send your
comments to an address listed under
ADDRESSES. Include ‘‘AD Docket No.
2003–NE–12–AD’’ in the subject line of
your comments. If you want us to
acknowledge receipt of your mailed
comments, send us a self-addressed,
stamped postcard with the docket
number written on it; we will datestamp your postcard and mail it back to
you. We specifically invite comments
on the overall regulatory, economic,
environmental, and energy aspects of
the proposed AD. If a person contacts us
verbally, and that contact relates to a
substantive part of this proposed AD,
we will summarize the contact and
place the summary in the docket. We
will consider all comments received by
the closing date and may amend the
proposed AD in light of those
comments.
Examining the AD Docket
You may examine the AD Docket
(including any comments and service
information), by appointment, between
8 a.m. and 4:30 p.m., Monday through
Friday, except Federal holidays. See
ADDRESSES for the location.
Discussion
On January 8, 2004, we issued AD
2004–01–20, Amendment 39–13434 (69
FR 2661, January 20, 2004). That AD
allows certain disc assemblies to reach
their full life only after modifying the
disc assemblies with anticorrosion
protection. The Civil Aviation Authority
(CAA), which is the airworthiness
authority for the United Kingdom,
notified the FAA that an unsafe
condition may exist on RR RB211–22B
series, RB211–524B, –524C2, –524D4,
–524G2, –524G3, and –524H series, and
RB211–535C and –535E series turbofan
engines with HPC stage 3 disc
assemblies, P/Ns LK46210, LK58278,
PO 00000
Frm 00014
Fmt 4702
Sfmt 4702
43659
LK67634, LK76036, UL11706, UL15358,
UL22577, UL22578, and UL24738
installed. The CAA advises that
inspections at overhaul found many
disc assemblies with corrosion-induced
pitting. RR reassessed the risk of
corrosion-induced pitting of disc
assemblies that have not incorporated
any revision of RR service bulletin (SB)
No. RB.211–72–9434, or any revision of
RR SB No. RB.211–72–5420, which
rework the discs and apply
anticorrosion protection, lowered the
disc lives from those published in the
Time Limits Manuals. These SBs rework
the discs and apply anticorrosion
protection, and lower the disc lives
accordingly in the Time Limits
Manuals.
Actions Since AD 04–01–20 Was Issued
Since we issued that AD, we found
that we made an oversight in the rule
regarding the compliance time for disks
that entered into service before 1990.
We allowed operators to remove and
rework these disks within five years
after the effective date of that AD, but
we intended to set a fixed calendar date
based on inspection findings and
metallurgical results. This proposed AD
corrects that oversight. Also, we omitted
paragraph (f)(5) from the original rule.
We issued a correction to AD 04–01–20
on July 29, 2004, to include paragraph
(f)(5). This proposed rule includes that
paragraph.
Relevant Service Information
We have reviewed and approved the
technical contents of Rolls-Royce plc SB
No. RB.211–72–9434, Revision 4, dated
January 12, 2000, and SB No. RB.211–
72–5420, Revision 4, dated February 29,
1980, which describe procedures for
reworking of HPC stage 3 rotor disc
assemblies by machining, and
application of anticorrosion protection.
The CAA, which is the airworthiness
authority for the U.K., classified these
SBs as mandatory and issued
airworthiness directive 004–01–94,
dated January 4, 2002.
Bilateral Agreement Information
This engine model is manufactured in
the United Kingdom and is type
certificated for operation in the United
States under the provisions of Section
21.29 of the Federal Aviation
Regulations (14 CFR 21.29) and the
applicable bilateral airworthiness
agreement. In keeping with this bilateral
airworthiness agreement, the CAA has
kept the FAA informed of the situation
described above. We have examined the
findings of the CAA, reviewed all
available information, and determined
that AD action is necessary for products
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Federal Register / Vol. 70, No. 144 / Thursday, July 28, 2005 / Proposed Rules
of this type design that are certificated
for operation in the United States.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to exist or
develop on other products of this same
type design. We are proposing this AD,
which would require the following for
affected HPC stage 3 rotor disc
assemblies:
• Removing affected disc assemblies
from service.
• Re-machining, inspecting, and
applying anticorrosion protection.
• Re-marking, and returning disc
assemblies into service.
The proposed AD would require that
you do these actions using the service
information described previously.
Costs of Compliance
There are about 2,000 RR RB211–22B
series, RB211–524B, –524C2, –524D4,
–524G2, –524G3, and –524H series, and
RB211–535C and –535E series turbofan
engines of the affected design in the
worldwide fleet. We estimate that this
proposed AD would affect 1,000 engines
installed on airplanes of U.S. registry.
We also estimate that it would take
about 31 work hours per engine to
perform the proposed actions, and that
the average labor rate is $65 per work
hour. Required parts would cost about
$38,000 per engine. Based on these
figures, we estimate the total cost of the
proposed AD to U.S. operators to be
$40,015,000.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
VerDate jul<14>2003
14:21 Jul 27, 2005
Jkt 205001
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Would not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a summary of the costs
to comply with this proposal and placed
it in the AD Docket. You may get a copy
of this summary by sending a request to
us at the address listed under
ADDRESSES. Include ‘‘AD Docket No.
2003–NE–12–AD’’ in your request.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the Federal Aviation Administration
proposes to amend 14 CFR part 39 as
follows:
PO 00000
Frm 00015
Fmt 4702
Sfmt 4702
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by
removing Amendment 39–13434 (69 FR
2661, January 20, 2004) and by adding
a new airworthiness directive, to read as
follows:
Rolls-Royce plc: Docket No. 2003–NE–12–
AD.
Comments Due Date
(a) The Federal Aviation Administration
(FAA) must receive comments on this
airworthiness directive (AD) action by
September 26, 2005.
Affected ADs
(b) This AD supersedes AD 2004–01–20,
Amendment 39–13434.
Applicability
(c) This AD applies to Rolls-Royce plc (RR)
RB211–22B series, RB211–524B, –4C2,
–524D4, –524G2, –524G3, and –524H series,
and RB211–535C and –535E series turbofan
engines with high pressure compressor (HPC)
stage 3 disc assemblies, part numbers (P/Ns)
LK46210, LK58278, LK67634, LK76036,
UL11706, UL15358, UL22577, UL22578, and
UL24738 installed. These engines are
installed on, but not limited to, Boeing 747,
Boeing 757, Boeing 767, Lockheed L–1011,
and Tupolev Tu204 series airplanes.
Unsafe Condition
(d) This AD results from the
manufacturer’s reassessment of the corrosion
risk on HPC stage 3 disc assemblies that have
not yet been modified with sufficient
application of anticorrosion protection. The
actions specified in this AD are intended to
prevent corrosion-induced uncontained disc
failure, resulting in damage to the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified unless the
actions have already been done.
Removal of HPC Stage 3 Discs
(f) Remove from service affected HPC stage
3 disc assemblies identified in the following
Table 1, using one of the following criteria:
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Federal Register / Vol. 70, No. 144 / Thursday, July 28, 2005 / Proposed Rules
TABLE 1.—AFFECTED HPC STAGE 3 DISC ASSEMBLIES
Rework band for
cyclic life accumulated on disc
assemblies P/Ns
LK46210 and
LK58278
(Pre RR service
bulletin (SB) No.
RB.211–72–5420)
Engine model
Rework band for
cyclic life accumulated on disc
assembly P/N
LK67634
(Pre RR SB
No. RB.211–72–
5420)
Rework band for
cyclic life accumulated on P/Ns
LK76036, UL11706,
UL15358,
UL22577,
UL22578, and
UL24738 disc assemblies (Pre RR
SB No. RB.211–
72–9434)
4,000–6,200
N/A
4,000–6,000
4,000–6,000
4,000–6,000
4,000–6,000
4,000–6,000
4,000–6,000
7,000–10,000
N/A
7,000–9,000
7,000–9,000
7,000–9,000
7,000–9,000
7,000–9,000
7,000–9,000
11,500–14,000
9,000–15,000
11,500–14,000
11,500–14,000
8,500–11,000
11,500–14,000
8,500–11,000
8,500–11,000
–22B series ..........................................................................................................
–535E4 series ......................................................................................................
–524B–02, B–B–02, B3–02, and B4 series, Pre and SB No. 72–7730 .............
–524B2 and C2 series, Pre SB No. 72–7730 .....................................................
–524B2–B–19 and C2–B–19, SB No. 72–7730 ..................................................
–524D4 series, Pre SB No. 72–7730 ..................................................................
–524D4–B series, SB No. 72–7730 ....................................................................
–524G2, G3, H, and H2 series ............................................................................
(1) For discs that entered into service
before 1990, remove disc and rework as
specified in paragraph (g)(2) of this AD, on
or before January 4, 2007, but not to exceed
the upper cyclic limit in Table 1 of this AD
before rework. Discs reworked may not
exceed the manufacturer’s published cyclic
limit in the time limits section of the manual.
(2) For discs that entered into service in
1990 or later, remove disc within the cyclic
life rework bands in Table 1 of this AD, or
within 17 years after the date of the disc
assembly entering into service, whichever is
sooner, but not to exceed the upper cyclic
limit of Table 1 of this AD before rework.
Discs reworked may not exceed the
manufacturer’s published cyclic limit in the
time limits section of the manual.
(3) For disc assemblies that when new,
were modified with an application of
anticorrosion protection and re-marked to P/
N LK76036 (not previously machined) as
specified by Part 1 of the original issue of RR
service bulletin (SB) No. RB.211–72–5420,
dated April 20, 1979, remove RB211–22B
disc assemblies before accumulating 10,000
cycles-in-service (CIS), and remove RB211–
524 disc assemblies before accumulating
9,000 CIS.
(4) If the disc assembly date of entry into
service cannot be determined, the date of
disc manufacture may be obtained from RR
and used instead.
(5) Discs in RB211–535C operation are
unaffected by the interim rework cyclic band
limits in Table 1 of this AD, but must meet
the calendar life requirements of either
paragraph (f)(1) or (f)(2) of this AD, as
applicable.
Optional Rework of HPC Stage 3 Discs
(g) Rework HPC stage 3 disc assemblies
that were removed in paragraph (f) of this AD
as follows:
(1) For disc assemblies that when new,
were modified with an application of
anticorrosion protection and re-marked to P/
N LK76036 (not previously machined) as
specified by Part 1 of the original issue of RR
SB RB.211–72–5420, dated April 20, 1979,
rework disc assemblies and re-mark to either
LK76034 or LK78814 using paragraph 2.B. of
the Accomplishment Instructions of RR SB
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14:21 Jul 27, 2005
Jkt 205001
No. RB.211–72–5420, Revision 4, dated
February 29, 1980. This rework constitutes
terminating action to the removal
requirements in paragraph (f) of this AD.
(2) For all other disc assemblies, rework
using Paragraph 3.B. of the Accomplishment
Instructions of RR SB No. RB.211–72–9434,
Revision 4, dated January 12, 2000. This
rework constitutes terminating action to the
removal requirements in paragraph (f) of this
AD.
Note 1: If rework is done on disc
assemblies that are removed before the disc
assembly reaches the lower life of the cyclic
life rework band in Table 1 of this AD,
artificial aging of the disc to the lower life of
the rework band, at time of rework, is
required.
Alternative Methods of Compliance
(h) The Manager, Engine Certification
Office, has the authority to approve
alternative methods of compliance for this
AD if requested using the procedures found
in 14 CFR 39.19.
Related Information
(i) Civil Aviation Authority airworthiness
directive 004–01–94, dated January 4, 2002,
and RR Mandatory Service Bulletin No.
RB.211–72–9661, Revision 4, dated January
4, 2002, pertain to the subject of this AD.
Issued in Burlington, Massachusetts, on
July 21, 2005.
Francis A. Favara,
Acting Manager, Engine and Propeller
Directorate, Aircraft Certification Service.
[FR Doc. 05–14803 Filed 7–27–05; 8:45 am]
BILLING CODE 4910–13–P
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DEPARTMENT OF JUSTICE
Federal Bureau of Investigation
28 CFR Part 16
[AAG/A Order No. 006–2005]
Privacy Act of 1974: Implementation
Federal Bureau of
Investigation, DOJ.
ACTION: Proposed rule.
AGENCY:
SUMMARY: The Department of Justice
(DOJ), Federal Bureau of Investigation
(FBI), proposes to exempt a new system
of records entitled the Terrorist
Screening Records System (TSRS)
(JUSTICE/FBI—019) from subsections
(c)(3) and (4); (d)(1), (2), (3), and (4);
(e)(1), (2), (3), (5), and (8); and (g) of the
Privacy Act pursuant to 5 U.S.C. 552a(j)
and (k). As explained in the proposed
rule, the exemption is necessary to
avoid interference with the law
enforcement, intelligence, and
counterterrorism functions and
responsibilities of the FBI and its
Terrorist Screening Center (TSC). Public
comment is invited.
DATES: Comments must be received by
September 6, 2005.
ADDRESSES: Address all comments to
Mary E. Cahill, Management Analyst,
Management and Planning Staff, Justice
Management Division, Department of
Justice, Washington, DC 20530 (Room
1400, National Place Building),
Facsimile Number (202) 307–1853. To
ensure proper handling, please
reference the AAG/A Order No. on your
correspondence. You may review an
electronic version of this proposed rule
at https://www.regulations.gov. You may
also comment via the Internet to the
DOJ/Justice Management Division at the
following e-mail address: DOJ
E:\FR\FM\28JYP1.SGM
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Agencies
[Federal Register Volume 70, Number 144 (Thursday, July 28, 2005)]
[Proposed Rules]
[Pages 43659-43661]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-14803]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2003-NE-12-AD]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce plc RB211 Series Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to supersede an existing airworthiness
directive (AD) for Rolls-Royce plc (RR) RB211-22B series, RB211-524B, -
524C2, -524D4, -524G2, -524G3, and -524H series, and RB211-535C and -
535E series turbofan engines with high pressure compressor (HPC) stage
3 disc assemblies, part numbers (P/Ns) LK46210, LK58278, LK67634,
LK76036, UL11706, UL15358, UL22577, UL22578, and UL24738 installed.
That AD requires removing from service certain disc assemblies before
they reach their full life if not modified with anticorrosion
protection. This proposed AD would require the same actions as AD 2004-
01-20, but would shorten the compliance time for disks that entered
service before 1990. This proposed AD results from the manufacturer's
reassessment of the corrosion risk on HPC stage 3 disc assemblies not
modified with sufficient application of anticorrosion protection. We
are issuing this AD to prevent corrosion-induced uncontained disc
failure, resulting in damage to the airplane.
DATES: We must receive comments on this proposed AD by September 26,
2005.
ADDRESSES: Use one of the following addresses to comment on this
proposed AD:
By mail: Federal Aviation Administration (FAA), New
England Region, Office of the Regional Counsel, Attention: Rules Docket
No. 2003-NE-12-AD, 12 New England Executive Park, Burlington, MA 01803-
5299.
By fax: (781) 238-7055.
By e-mail: 9-ane-adcomment@faa.gov.
You can get the service information identified in this proposed AD
from Rolls-Royce plc, PO Box 31, Derby, England, DE248BJ; telephone:
011-44-1332-242424; fax: 011-44-1332-245-418.
You may examine the AD docket, by appointment, at the FAA, New
England Region, Office of the Regional Counsel, 12 New England
Executive Park, Burlington, MA.
FOR FURTHER INFORMATION CONTACT: Ian Dargin, Aerospace Engineer, Engine
Certification Office, FAA, Engine and Propeller Directorate, 12 New
England Executive Park; Burlington, MA 01803-5299; telephone (781) 238-
7178; fax (781) 238-7199.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments regarding this proposal. Send your comments to an address
listed under ADDRESSES. Include ``AD Docket No. 2003-NE-12-AD'' in the
subject line of your comments. If you want us to acknowledge receipt of
your mailed comments, send us a self-addressed, stamped postcard with
the docket number written on it; we will date-stamp your postcard and
mail it back to you. We specifically invite comments on the overall
regulatory, economic, environmental, and energy aspects of the proposed
AD. If a person contacts us verbally, and that contact relates to a
substantive part of this proposed AD, we will summarize the contact and
place the summary in the docket. We will consider all comments received
by the closing date and may amend the proposed AD in light of those
comments.
Examining the AD Docket
You may examine the AD Docket (including any comments and service
information), by appointment, between 8 a.m. and 4:30 p.m., Monday
through Friday, except Federal holidays. See ADDRESSES for the
location.
Discussion
On January 8, 2004, we issued AD 2004-01-20, Amendment 39-13434 (69
FR 2661, January 20, 2004). That AD allows certain disc assemblies to
reach their full life only after modifying the disc assemblies with
anticorrosion protection. The Civil Aviation Authority (CAA), which is
the airworthiness authority for the United Kingdom, notified the FAA
that an unsafe condition may exist on RR RB211-22B series, RB211-524B,
-524C2, -524D4, -524G2, -524G3, and -524H series, and RB211-535C and -
535E series turbofan engines with HPC stage 3 disc assemblies, P/Ns
LK46210, LK58278, LK67634, LK76036, UL11706, UL15358, UL22577, UL22578,
and UL24738 installed. The CAA advises that inspections at overhaul
found many disc assemblies with corrosion-induced pitting. RR
reassessed the risk of corrosion-induced pitting of disc assemblies
that have not incorporated any revision of RR service bulletin (SB) No.
RB.211-72-9434, or any revision of RR SB No. RB.211-72-5420, which
rework the discs and apply anticorrosion protection, lowered the disc
lives from those published in the Time Limits Manuals. These SBs rework
the discs and apply anticorrosion protection, and lower the disc lives
accordingly in the Time Limits Manuals.
Actions Since AD 04-01-20 Was Issued
Since we issued that AD, we found that we made an oversight in the
rule regarding the compliance time for disks that entered into service
before 1990. We allowed operators to remove and rework these disks
within five years after the effective date of that AD, but we intended
to set a fixed calendar date based on inspection findings and
metallurgical results. This proposed AD corrects that oversight. Also,
we omitted paragraph (f)(5) from the original rule. We issued a
correction to AD 04-01-20 on July 29, 2004, to include paragraph
(f)(5). This proposed rule includes that paragraph.
Relevant Service Information
We have reviewed and approved the technical contents of Rolls-Royce
plc SB No. RB.211-72-9434, Revision 4, dated January 12, 2000, and SB
No. RB.211-72-5420, Revision 4, dated February 29, 1980, which describe
procedures for reworking of HPC stage 3 rotor disc assemblies by
machining, and application of anticorrosion protection. The CAA, which
is the airworthiness authority for the U.K., classified these SBs as
mandatory and issued airworthiness directive 004-01-94, dated January
4, 2002.
Bilateral Agreement Information
This engine model is manufactured in the United Kingdom and is type
certificated for operation in the United States under the provisions of
Section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and
the applicable bilateral airworthiness agreement. In keeping with this
bilateral airworthiness agreement, the CAA has kept the FAA informed of
the situation described above. We have examined the findings of the
CAA, reviewed all available information, and determined that AD action
is necessary for products
[[Page 43660]]
of this type design that are certificated for operation in the United
States.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to exist or develop on other products
of this same type design. We are proposing this AD, which would require
the following for affected HPC stage 3 rotor disc assemblies:
Removing affected disc assemblies from service.
Re-machining, inspecting, and applying anticorrosion
protection.
Re-marking, and returning disc assemblies into service.
The proposed AD would require that you do these actions using the
service information described previously.
Costs of Compliance
There are about 2,000 RR RB211-22B series, RB211-524B, -524C2, -
524D4, -524G2, -524G3, and -524H series, and RB211-535C and -535E
series turbofan engines of the affected design in the worldwide fleet.
We estimate that this proposed AD would affect 1,000 engines installed
on airplanes of U.S. registry. We also estimate that it would take
about 31 work hours per engine to perform the proposed actions, and
that the average labor rate is $65 per work hour. Required parts would
cost about $38,000 per engine. Based on these figures, we estimate the
total cost of the proposed AD to U.S. operators to be $40,015,000.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a summary of the costs to comply with this proposal and
placed it in the AD Docket. You may get a copy of this summary by
sending a request to us at the address listed under ADDRESSES. Include
``AD Docket No. 2003-NE-12-AD'' in your request.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the Federal Aviation Administration proposes to amend 14
CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by removing Amendment 39-13434 (69 FR
2661, January 20, 2004) and by adding a new airworthiness directive, to
read as follows:
Rolls-Royce plc: Docket No. 2003-NE-12-AD.
Comments Due Date
(a) The Federal Aviation Administration (FAA) must receive
comments on this airworthiness directive (AD) action by September
26, 2005.
Affected ADs
(b) This AD supersedes AD 2004-01-20, Amendment 39-13434.
Applicability
(c) This AD applies to Rolls-Royce plc (RR) RB211-22B series,
RB211-524B, -4C2, -524D4, -524G2, -524G3, and -524H series, and
RB211-535C and -535E series turbofan engines with high pressure
compressor (HPC) stage 3 disc assemblies, part numbers (P/Ns)
LK46210, LK58278, LK67634, LK76036, UL11706, UL15358, UL22577,
UL22578, and UL24738 installed. These engines are installed on, but
not limited to, Boeing 747, Boeing 757, Boeing 767, Lockheed L-1011,
and Tupolev Tu204 series airplanes.
Unsafe Condition
(d) This AD results from the manufacturer's reassessment of the
corrosion risk on HPC stage 3 disc assemblies that have not yet been
modified with sufficient application of anticorrosion protection.
The actions specified in this AD are intended to prevent corrosion-
induced uncontained disc failure, resulting in damage to the
airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified unless the
actions have already been done.
Removal of HPC Stage 3 Discs
(f) Remove from service affected HPC stage 3 disc assemblies
identified in the following Table 1, using one of the following
criteria:
[[Page 43661]]
Table 1.--Affected HPC Stage 3 Disc Assemblies
----------------------------------------------------------------------------------------------------------------
Rework band for
Rework band for cyclic life
cyclic life Rework band for accumulated on P/
accumulated on cyclic life Ns LK76036,
disc assemblies P/ accumulated on UL11706, UL15358,
Engine model Ns LK46210 and disc assembly P/N UL22577, UL22578,
LK58278 (Pre RR LK67634 (Pre RR and UL24738 disc
service bulletin SB No. RB.211-72- assemblies (Pre RR
(SB) No. RB.211-72- 5420) SB No. RB.211-72-
5420) 9434)
----------------------------------------------------------------------------------------------------------------
-22B series......................................... 4,000-6,200 7,000-10,000 11,500-14,000
-535E4 series....................................... N/A N/A 9,000-15,000
-524B-02, B-B-02, B3-02, and B4 series, Pre and SB 4,000-6,000 7,000-9,000 11,500-14,000
No. 72-7730........................................
-524B2 and C2 series, Pre SB No. 72-7730............ 4,000-6,000 7,000-9,000 11,500-14,000
-524B2-B-19 and C2-B-19, SB No. 72-7730............. 4,000-6,000 7,000-9,000 8,500-11,000
-524D4 series, Pre SB No. 72-7730................... 4,000-6,000 7,000-9,000 11,500-14,000
-524D4-B series, SB No. 72-7730..................... 4,000-6,000 7,000-9,000 8,500-11,000
-524G2, G3, H, and H2 series........................ 4,000-6,000 7,000-9,000 8,500-11,000
----------------------------------------------------------------------------------------------------------------
(1) For discs that entered into service before 1990, remove disc
and rework as specified in paragraph (g)(2) of this AD, on or before
January 4, 2007, but not to exceed the upper cyclic limit in Table 1
of this AD before rework. Discs reworked may not exceed the
manufacturer's published cyclic limit in the time limits section of
the manual.
(2) For discs that entered into service in 1990 or later, remove
disc within the cyclic life rework bands in Table 1 of this AD, or
within 17 years after the date of the disc assembly entering into
service, whichever is sooner, but not to exceed the upper cyclic
limit of Table 1 of this AD before rework. Discs reworked may not
exceed the manufacturer's published cyclic limit in the time limits
section of the manual.
(3) For disc assemblies that when new, were modified with an
application of anticorrosion protection and re-marked to P/N LK76036
(not previously machined) as specified by Part 1 of the original
issue of RR service bulletin (SB) No. RB.211-72-5420, dated April
20, 1979, remove RB211-22B disc assemblies before accumulating
10,000 cycles-in-service (CIS), and remove RB211-524 disc assemblies
before accumulating 9,000 CIS.
(4) If the disc assembly date of entry into service cannot be
determined, the date of disc manufacture may be obtained from RR and
used instead.
(5) Discs in RB211-535C operation are unaffected by the interim
rework cyclic band limits in Table 1 of this AD, but must meet the
calendar life requirements of either paragraph (f)(1) or (f)(2) of
this AD, as applicable.
Optional Rework of HPC Stage 3 Discs
(g) Rework HPC stage 3 disc assemblies that were removed in
paragraph (f) of this AD as follows:
(1) For disc assemblies that when new, were modified with an
application of anticorrosion protection and re-marked to P/N LK76036
(not previously machined) as specified by Part 1 of the original
issue of RR SB RB.211-72-5420, dated April 20, 1979, rework disc
assemblies and re-mark to either LK76034 or LK78814 using paragraph
2.B. of the Accomplishment Instructions of RR SB No. RB.211-72-5420,
Revision 4, dated February 29, 1980. This rework constitutes
terminating action to the removal requirements in paragraph (f) of
this AD.
(2) For all other disc assemblies, rework using Paragraph 3.B.
of the Accomplishment Instructions of RR SB No. RB.211-72-9434,
Revision 4, dated January 12, 2000. This rework constitutes
terminating action to the removal requirements in paragraph (f) of
this AD.
Note 1: If rework is done on disc assemblies that are removed
before the disc assembly reaches the lower life of the cyclic life
rework band in Table 1 of this AD, artificial aging of the disc to
the lower life of the rework band, at time of rework, is required.
Alternative Methods of Compliance
(h) The Manager, Engine Certification Office, has the authority
to approve alternative methods of compliance for this AD if
requested using the procedures found in 14 CFR 39.19.
Related Information
(i) Civil Aviation Authority airworthiness directive 004-01-94,
dated January 4, 2002, and RR Mandatory Service Bulletin No. RB.211-
72-9661, Revision 4, dated January 4, 2002, pertain to the subject
of this AD.
Issued in Burlington, Massachusetts, on July 21, 2005.
Francis A. Favara,
Acting Manager, Engine and Propeller Directorate, Aircraft
Certification Service.
[FR Doc. 05-14803 Filed 7-27-05; 8:45 am]
BILLING CODE 4910-13-P