Fuel Tank Safety Compliance Extension (Final Rule) and Aging Airplane Program Update (Request for Comments), 40168-40177 [05-13669]
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40168
Federal Register / Vol. 70, No. 132 / Tuesday, July 12, 2005 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Parts 91, 121, 125, and 129
[Docket No. FAA–2004–17681; Amendment
No. 91–283, 121–305, 125–46, 129–39]
RIN 2120–AI20
Fuel Tank Safety Compliance
Extension (Final Rule) and Aging
Airplane Program Update (Request for
Comments)
Federal Aviation
Administration (FAA), DOT.
ACTION: Disposition of comments.
AGENCY:
SUMMARY: On July 30, 2004, the FAA
extended the date for operators to
comply with the special maintenance
program requirements for transport
airplane fuel tank systems from
December 6, 2004 to December 16, 2008.
That final rule also included an
overview of the findings of the FAA’s
review of our Aging Airplane Program
and the rulemaking actions we plan as
part of that program. As part of the final
rule, the FAA sought comments on both
the fuel tank safety compliance
extension and the Aging Airplane
Program update. This action is a
summary and disposition of those
comments received.
ADDRESSES: You can view the complete
document for the final rule by going to
https://dms.dot.gov. You can also go to
Room PL–401 on the plaza level of the
Nassif Building, 400 Seventh Street,
SW., Washington, DC, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: For
the Fuel Tank Safety Compliance
Extension: Mario L. Giordano, FAA,
Aircraft Maintenance Division, Flight
Standards Service, AFS–300, 800
Independence Avenue, SW.,
Washington DC 20591; telephone: (412)
262–9034 (x241); fax: (412) 264–9302, email: Mario.Giordano@faa.gov. All other
subjects: Dionne Krebs, FAA, Transport
Airplane Directorate, Aircraft
Certification Service, ANM–110, 1601
Lind Avenue SW., Renton, Washington,
98055–4056; telephone: (425) 227–2250;
fax: (425) 227–1320; e-mail:
Dionne.Krebs@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
General
The FAA developed the Aging
Airplane Program to address structural
and non-structural system safety issues
that may arise as airplanes age and in
response to:
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• Airplanes being operated beyond
their original design service goals;
• The 1988 Aloha B737 accident; and
• The Aging Airplane Safety Act of
1991.
For purposes of the FAA’s review of
the Aging Airplane Program, the term
‘‘Aging Airplane Program’’ consists of
the following rulemaking projects:
(1) The Enhanced Airworthiness
Program for Airplane Systems;
(2) The Aging Airplane Safety Rule;
(3) The Widespread Fatigue Damage
Program; and
(4) The Corrosion Prevention and
Control Program.
In addition, the FAA also reviewed
the operational rules of the Fuel Tank
System Safety Rule (Final Rule), which
was issued on April 19, 2001 in
response to certain fuel tank system
failures, including the 1996 TWA Flight
800 B747 accident. Since there are
interactions between the operational
rules of the Fuel Tank System Safety
Rule and those Aging Airplane
Programs being reviewed, we included
it in the overall review of the Aging
Airplane Program. Therefore, for
purposes of the FAA’s review of the
Aging Airplane Program, the term
‘‘Aging Airplane Program’’ includes the
Fuel Tank System Safety Rule.
Aging Airplane Program Update
The FAA recently performed a
comprehensive review of the Aging
Airplane Program. Based on this review,
we decided that:
(1) We need to realign certain
compliance dates in the existing rules
and pending proposals to be more
consistent; and
(2) We need to make certain
substantive changes to the focus and
direction of some of the individual
rulemaking projects to ensure that these
projects work together.
Therefore, the FAA has decided to
revise the Aging Airplane Program
accordingly and to align the compliance
schedules as nearly as possible. You can
find a detailed discussion about our
review of the Aging Airplane Program
and our conclusions for each of the
programs within the Aging Airplane
Program in that final rule entitled, ‘‘Fuel
Tank Safety Compliance Extension
(Final Rule) and Aging Airplane
Program Update (Request for
Comments)’’ (69 FR 45936, July 30,
2004).
Since the publication of Fuel Tank
Safety Compliance Extension and Aging
Airplane Program Update, the FAA has
completed the following actions with
regard to the Aging Airplane Program:
(1) On August 10, 2004, we issued a
withdrawal notice for the Corrosion
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Prevention and Control Program Notice
of Proposed Rulemaking;
(2) On October 6, 2004, we issued
Policy Statement ANM112–05–00 for
SFAR 88 (SFAR 88 Policy Statement);
and
(3) On January 25, 2005, we issued the
Aging Airplane Safety Rule (Final Rule).
Fuel Tank Safety Compliance Extension
During the Aging Airplane Program
review, the FAA recognized that the
Fuel Tank Safety Rule’s compliance
date of December 6, 2004 was a
problem. The operators needed to start
immediate action to meet the Fuel Tank
System Safety Rule’s requirements by
this date but could not do so for several
reasons (which we discuss in the Fuel
Tank Safety Compliance Extension and
Aging Airplane Program Update (Final
Rule)). We took action to correct this by
extending the compliance date from
December 6, 2004 to December 16, 2008
in the Final Rule.
Discussion of Comments
The docket received eleven comments
in response to the Final Rule. Air
Transport Association filed two separate
comments. In addition, Airbus filed one
comment and another comment is an
FAA summary of telephone
conversations between a representative
of Airbus and the FAA. Those
comments that address the compliance
date extension were unanimously
supportive. The FAA appreciates the
support for its decision to extend the
Fuel Tank Safety compliance date, and,
after considering the comments, we will
take no further rulemaking action with
respect to this part of the Final Rule.
As for those comments about the
Aging Airplane Program update, they
generally support the Aging Airplane
Program’s safety objectives and
alignment plan. They also request
clarification on the specifics of the
upcoming Aging Airplane Program
rulemakings because the Final Rule did
not contain details on these projects. For
the most part, these comments have
already been addressed in the SFAR 88
Policy Statement or will be addressed
by the FAA in the context of the specific
Aging Airplane Program rulemakings.
However, the FAA received several
lengthy comments about the proposed
Design Approval Holder (DAH)
requirements that merit independent
discussion.
In the discussion below, the following
applies:
(1) Acronyms:
(a) To identify the commenters, we
use the following acronyms or
abbreviated company names:
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• Aerospace Industries Association
and General Aviation. Manufacturers
Association (AIA/GAMA).
• Air Transport Association (ATA).
• The Boeing Company (Boeing).
´ ´
• Direction Generale de l’Aviation
Civile (DGAC) of France.
• General Electric (GE).
• National Air Carrier Association
(NACA).
• Transport Aircraft Technical
Services Company, Inc. (TATSCI).
(b) Besides the commenter acronyms,
we also use the following acronyms:
• Enhanced Airworthiness Program
for Airplane Systems (EAPAS).
• Design Approval Holder (DAH).
(2) Section References: When
addressing rule language, all section
references will refer to Title 14 of the
Code of the Federal Regulations, unless
otherwise noted.
(3) Definitions:
(a) When referring to the FAA’s
review of the Aging Airplane Program,
‘‘Aging Airplane Program’’ means those
rulemaking projects listed above in the
‘‘General’’ subsection of the
‘‘Background’’ section. When referring
to the FAA’s future plans for the Aging
Airplane Program, ‘‘Aging Airplane
Program’’ means the following
rulemaking projects (this difference is
based on the withdrawal of the
Corrosion Prevention and Control
Program on August 10, 2004):
• The Enhanced Airworthiness
Program for Airplane Systems (Notice of
Proposed Rulemaking in development);
• The Aging Airplane Safety Rule
(Final Rule issued on January 25, 2005
and Notice of Proposed Rulemaking in
development);
• The Widespread Fatigue Damage
Program (Notice of Proposed
Rulemaking in development); and
• The Fuel Tank System Safety Rule
(Final Rule issued on April 19, 2001).
(b) ‘‘Aging Airplane Program Update’’
means that final rule entitled, ‘‘Fuel
Tank Safety Compliance Extension
(Final Rule) and Aging Airplane
Program Update (Request for
Comments)’’ (69 FR 45936, July 30,
2004).
(c) ‘‘Design Approval Holders’’
(‘‘DAH’’) means holders of type and
supplemental type-certificates and other
FAA design approvals.
(d) ‘‘EAPAS’’ means the Enhanced
Airworthiness Program for Airplane
Systems.
(e) ‘‘Fuel Tank Safety Rule’’ means
that final rule entitled, ‘‘Transport
Airplane Fuel Tank System Design
Review, Flammability Reduction, and
Maintenance and Inspection
Requirements’’ (66 FR 23086, May 7,
2001).
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(f) ‘‘DAH Policy Statement’’ means
that policy statement entitled ‘‘FAA
Policy Statement on New Direction for
Addressing Airworthiness Issues for
Transport Airplanes’’ and published in
the same Federal Register as this
Disposition of Comments document.
(g) ‘‘SFAR 88’’ means that part of the
Fuel Tank Safety Rule entitled ‘‘Fuel
Tank System Fault Tolerance Evaluation
Requirements.’’
Response to Comments
Support for DAH Requirements
ATA and NACA support the intent of
the new approach to require DAHs to
develop data and documents to support
operator compliance with the related
operational rules.
ATA notes that, historically, rules
were adopted with compliance times
only applicable to operators. At the time
these rules were adopted, there were no
compliant data, documents or parts
available, and operators absorbed all the
schedule risks associated with DAH
activities. ATA terms these rules
‘‘DCPI’’ rules because the product must
be designed, certificated, produced and
installed within the compliance
deadline mandated for operators.
Operators can only perform installation
after they receive a compliant product.
ATA identified several examples of
DCPI rules: B727 freighter conversion
floor airworthiness directives (ADs),
metallized Mylar ADs, B737 Rudder
Power Control Unit ADs, and the
Reinforced Flight Deck Door rule. For
Reinforced Flight Deck Door rule, over
half of the intended installation period
had expired before the FAA approved
the first of 22 designs necessary for ATA
member airlines. This caused significant
airplane availability and economic
impacts. ATA believes the FAA’s plans
for the Aging Airplane Rules would be
an appropriate and logical first step to
avoid the pitfalls of DCPI rulemaking.
ATA states that it is important for the
FAA to ensure the compliance periods
applicable to operators are planned
realistically, effectively supported and
reserved solely for the actions of the
operators.
NACA also supports requiring DAHs
to develop necessary data and
continuing airworthiness documents
required by operators.
FAA Response: The FAA appreciates
the support for its proposed plans for
the DAH requirements.
Legal Authority—General
Airbus does not believe the DAH
requirements are necessary for safety in
air commerce; therefore, Airbus believes
the FAA does not have the legal
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authority to issue the proposed DAH
requirements. Boeing concurs and
believes the FAA must show that its
regulations are ‘‘necessary for safety’’ to
use the authority of 49 U.S.C.
44701(a)(5). Boeing believes there are
various methods available for operators
to meet their continued operational
safety requirements, such as the use of
third-party modifiers and engineering
centers. Therefore, Boeing states the
FAA must show that, in each case, the
DAH requirements are ‘‘necessary for
safety.’’ Boeing also questions if the
FAA has the statutory right to add a
requirement for DAHs to develop data
and documents related to future FAA
rulemakings as a condition of initial
design approval or the continued
holding of a design approval.
FAA Response: The FAA has full legal
authority to issue the DAH
requirements. This authority is derived
from:
(1) 49 U.S.C. 44701(a)(5), which
authorizes the Administrator to
prescribe ‘‘regulations and minimum
standards for other practices, methods,
and procedures the Administrator finds
necessary for safety in air commerce and
national security’’;
(2) 49 U.S.C. 44717, which prescribes
regulations that ensure the continuing
airworthiness of aging airplanes;
(3) 49 U.S.C. 40113(a), which
provides the Administrator with
authority to prescribe regulations that
she ‘‘as appropriate, considers necessary
to carry out this part’’; and
(4) 49 U.S.C. 40101, which identifies
the considerations for determining the
public interest in carrying out the
statute, including ‘‘assigning,
maintaining, and enhancing safety and
security as the highest priorities in air
commerce.’’
The commenters fail to recognize the
broad discretion granted to the
Administrator in making a finding that
a regulation is ‘‘necessary for safety.’’
This finding is not just a factual finding;
it is fundamentally a policy finding. In
exercising her rulemaking authority, the
Administrator must weigh all the
options available and decide on the one
that she finds most effective in
achieving the desired regulatory
objective. Her judgment in these matters
would be subject to legal challenge only
if the decision is ‘‘arbitrary and
capricious.’’
We believe the DAH requirements are
necessary to ensure proper and timely
action to mitigate the identified safety
concerns and we are acting under this
broad authority in proposing them.
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Legal Authority—Source of Data
Boeing and Airbus believe the FAA
does not have the authority to specify
the source of compliance data for other
parties.
FAA Response: As the FAA discussed
above in more detail, we have broad
statutory authority to impose
requirements we find necessary for
safety. This includes requirements to
ensure that at least one source of data
is available to the operators for
complying with operational rules that
are necessary for safety, even though
other sources may be available. The fact
that there may be more than one way to
fulfill a regulatory objective does not
prevent us from adopting one way over
another, as long as the method chosen
by us is reasonable.
Existing Practice Works Well
Airbus states there is no need to
mandate DAH requirements because the
existing practice of issuing operational
rules works well. Airbus believes that,
for the most part, DAHs have always
fully cooperated with the operators to
develop and make available the
necessary data in a timely manner.
Boeing agrees, believing that
additional airworthiness requirements
for raising the safety level for airplanes
in-service belong in operational rules.
AIA/GAMA also agree, stating that the
relationship between manufacturers and
operators to support the continued
airworthiness of airplanes is clearly
effective based on the U.S. aviation
safety record.
FAA Response: Historically, the FAA
has worked with DAHs when safety
issues arise to identify solutions and
actions that need to be taken. This
voluntary cooperative process has
addressed some of these safety issues
successfully.
However, recent discussions with
various operators have confirmed that
DAH support of operators for
compliance with operational rules has
occasionally been lacking. DAHs have
not always developed and made
available the service information needed
for operators to modify airplanes or
revise programs to comply with
operational rules or airworthiness
directives in a timely, efficient manner.
This has resulted in delays in adopting
corrective action. Some examples of
programs in which some DAHs did not
develop and make available the
necessary information in a timely
manner include:
(1) Thrust reversers, where it took 10
years to develop some service
information for airworthiness directive
related actions;
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(2) Operators are still awaiting DAH
action to assess repairs in certain
Structural Repair Manuals for damage
tolerance, even though the DAH
committed to completing this activity by
1993;
(3) Class D to Class C Cargo
Conversions, where one TC holder did
not develop the necessary modifications
in time to support operator compliance
and where several operators were
unable to obtain timely technical
support and modification parts from
STC holders; and
(4) The Reinforced Flight Deck Door
Program, where most operators had
substantially less than the 1-year
compliance time originally anticipated
because of delays in developing and
certifying the new designs.
For the Aging Airplane Program
rulemaking proposals, clearly operators
will not be able to comply with several
provisions of the operational rules
without data and documents from
DAHs. Since the Aging Airplane
Program addresses several critical safety
issues, the FAA believes that we cannot
take the risk that this may be one of the
occasions when DAH support is lacking.
A regulatory approach will ensure the
timely development of necessary service
information to allow for the orderly and
efficient implementation by operators.
This will then result in a more uniform
and speedy response to the safety issues
covered by the Aging Airplane Program.
Therefore, the FAA believes DAH
requirements are necessary to support
the safety objectives of the Aging
Airplane Program.
Clarification on Use of DAH
Requirements
ATA, Boeing and AIA/GAMA ask the
FAA to clarify the circumstances under
which the FAA will use the DAH
requirements and how the FAA will
then apply these requirements.
AIA/GAMA believe the DAH
requirements should be imposed only
when necessary to address an unsafe
condition and, then, only on a case-bycase basis. They also suggest the use of
ATA’s Spec 111, ‘‘Airworthiness
Concerns Coordination Process,’’ or an
equivalent, to ensure the FAA and
affected operators and manufacturers
work together to define the continued
airworthiness issue to be addressed.
FAA Response: The DAH Policy
Statement sets forth those factors the
FAA will consider when determining if
DAH requirements are needed to
support a safety objective. We intend to
use the DAH requirements to address
‘‘airworthiness issues’’ that are broad,
fleet-wide safety issues. These issues
would not relate to specific type
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designs. This rulemaking approach,
when applicable, can provide for a more
managed and less burdensome
implementation of the safety initiative.
The individual Aging Airplane
Program rulemakings will clearly
describe the fleet-wide safety concerns
and airworthiness issues that each
rulemaking addresses. About the use of
Spec 111 or an equivalent, the FAA
agrees that DAHs should work closely
with operators in complying with DAH
requirements to ensure they adequately
meet the operators’ needs. We intend to
work closely with industry to ensure
compliance with the DAH requirements.
Each DAH Requirement Should Be
Issued as a Proposed Rule
AIA/GAMA believe that each new
DAH requirement should be issued as a
proposed rule. This would ensure the
appropriate due process and regulatory
assessment necessary to determine the
appropriateness and adequacy of the
rule.
FAA Response: The DAH Policy
Statement sets forth the actions the FAA
will take to propose and then
implement any DAH requirement.
Approach Is Shift in FAA Regulatory
Philosophy
AIA/GAMA state the proposed DAH
requirements represent a significant
shift in the FAA’s philosophy about the
regulatory responsibility of
manufacturers and operators for the
continued airworthiness of airplanes.
They also state that DAH requirements
would force DAHs to comply with
requirements other than those in effect
at the time of the original certification
of the airplane. This evolving set of
requirements would introduce new
challenges in production, certification,
export, and commercial business
relationships.
Boeing agrees, stating the DAH
requirements would transfer some of the
continued operation regulatory
responsibilities from the operators to
DAHs. In addition, the DAH
requirements would cloud the
responsibilities between DAHs and the
operators.
FAA Response: Because the
commenters do not yet have the specific
details of each rulemaking initiative of
the Aging Airplane Program, their
concerns may be based on a mistaken
assumption about the scope of the new
DAH requirements. For the most part,
these DAH requirements only require
DAHs to develop documents that they
have already agreed to develop.
The FAA does not believe the DAH
requirements are a significant shift in
our philosophy about the responsibility
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of manufacturers and operators for the
continued airworthiness of airplanes.
Under current operational rules,
operators always have final
responsibility for maintaining their
airplanes in a condition that allows for
their continued safe operation. The
DAH requirements do not affect this
responsibility.
However, the operators are not solely
responsible for the continued
airworthiness of airplanes. The DAH
requirements simply document in the
regulations the existing non-regulatory
shared responsibility that DAHs have
acknowledged they have for continued
airworthiness. DAHs will now be legally
required to support their products by
making available documents and data to
the operators that they need to meet
their airworthiness obligation.
Therefore, the complementary DAH
and operator requirements of the Aging
Airplane Program rulemaking proposals
will clarify the airworthiness
responsibilities between the operators
and DAHs. In most cases, the DAH is
required to develop and submit data and
documents to the FAA for approval by
a certain date. This will allow the
operators enough time to use these data
and documents to comply with the
operational rules. The advantage of this
approach over the past approach (that
is, adopting only an operational
requirement) is that everyone will
clearly understand when the DAH data
and documents are to be submitted for
our approval. The specific rulemaking
proposals and associated guidance
material will also clarify what content
and format these data or documents
must be in and to whom the information
must be submitted.
While we agree that this approach
imposes new challenges on DAHs, they
have already agreed to undertake most
of these challenges voluntarily. The
DAH requirements will simply ensure
that they meet those challenges in time
to assist the operators. We consider this
necessary for safety.
Conflict With Existing Regulations
AIA/GAMA state there is a conflict
with 14 CFR 21.99, which clearly states
the continued airworthiness safety
requirements for DAHs. Paragraph (a)
requires the holder to make changes
necessary to correct an unsafe
condition. Paragraph (b) allows DAHs to
make changes that will contribute to the
safety of the product where there are no
unsafe conditions. AIA/GAMA believe
the new approach would require DAHs
to make changes where there are no
unsafe conditions to correct.
FAA Response: Although 14 CFR
21.99(b) allows design changes by the
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DAH to enhance safety, industry
advisory committees, of which the
commenters were participants, have
recommended rule changes to require
operators to take actions necessary for
safety. For the Aging Airplane Program
rulemakings, the FAA is requiring DAHs
to develop data and documents to
support operators in complying with
these requirements. We do not believe
this is a conflict with § 21.99. Instead,
we believe it is an extension of our prior
use of this section. Section 21.99
establishes the obligation for DAHs to
develop data necessary to address
unsafe conditions. These rules would
extend that obligation to other
circumstances where their support is
necessary for safety.
Non-Regulatory Solutions Should Be
Pursued First
Boeing believes the FAA should
pursue non-regulatory solutions first.
Boeing notes that there have been cases
where the FAA has been unhappy with
the time it took for DAHs to develop
data and documents to assist the
operators in meeting regulatory
compliance dates. However, Boeing
states that some of those problems were
a result of unrealistically short
compliance dates that did not consider
other conflicting priorities. Boeing
believes that mandating these
unrealistically short dates will not solve
the issues the FAA is trying to address.
Boeing also states that the FAA does not
consider the cumulative burdens of its
rulemaking initiatives. Therefore,
Boeing suggests the FAA should instead
develop a process to more fully
understand the time constraints
associated with developing data and
documents so they can establish more
realistic compliance dates.
FAA Response: The FAA infers that
Boeing believes the related operational
rules are appropriate, but wants nonregulatory solutions for providing the
data and documents to the operators so
they can comply with the operational
rules. The FAA understands Boeing’s
rationale to be that if the FAA identified
realistic compliance times, then there
would be no need for rules mandating
development of the data and documents
to support operator compliance.
Therefore, the DAH requirements would
be unnecessary.
For the Aging Airplane Program
rulemaking proposals, operators will not
be able to comply with several
provisions of the operational rules
without data and documents from
DAHs. Since the Aging Airplane
Program addresses several critical safety
issues, the FAA believes that we cannot
take the risk that this may be one of the
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occasions when DAH support is lacking.
A regulatory approach will result in a
more uniform and speedy response to
the safety issues covered by the Aging
Airplane Program. Therefore, the FAA
believes DAH requirements are
necessary to support the safety
objectives of the Aging Airplane
Program. In each of the specific Aging
Airplane Program proposals, we will
specify why we believe the DAH
requirements are necessary.
The FAA does not agree that
compliance times for rulemaking
proposals have been unrealistic, in
general. The FAA strives to identify the
best times for compliance that assume
sincere efforts from industry to comply
with the requirements (for example,
assigning satisfactory resources,
working with the FAA to clarify
compliance methods). When developing
compliance times for rulemaking
actions, we also consider industry
input, both from advisory committees
and comments received to rulemaking
proposals.
For the Aging Airplane Program, the
FAA has assessed the cumulative effect
on industry of multiple regulatory
actions. As discussed in the Aging
Airplane Program Update, one of the
goals of the FAA’s review of the Aging
Airplane Program was to identify how
to most effectively align the rulemaking
proposals to ensure there was no
overlapping or redundant requirements.
As a result of that review and in
consideration of the cumulative
impacts, we have proposed changes to
the Aging Airplane Program based on
the impact of multiple compliance dates
and the demands placed on both DAHs
and the operators.
No Precedent for Placing a Regulatory
Burden on DAHs
Boeing believes the FAA has not
placed an associated regulatory burden
on DAHs when it previously issued
retroactive safety standards.
FAA Response: When the FAA issued
SFAR 88, we did place an associated
regulatory burden on DAHs to support
the operators’ compliance with the fuel
tank safety operational rules. Therefore,
there is precedent for the proposed DAH
requirements.
Section 21.21 Excludes Compliance
With Additional Airworthiness
Requirements
Boeing states that § 21.21 excludes
compliance with any additional
airworthiness requirements in the
operational rules as a condition for
issuance of a type-certificate or changed
type-certificate approval.
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FAA Response: The FAA does not
agree that § 21.21 excludes compliance
with additional airworthiness
requirements. As stated above, we have
the statutory authority to require actions
of DAHs to ensure an acceptable safety
level is maintained in the fleet. Sections
21.21 and 21.17 also allow for certain
later amendments or regulations to be
applied to design changes as
appropriate.
Reason for DAH Requirements
Airbus and AIA/GAMA question the
reasons that led to the development of
the DAH requirements.
FAA Response: The DAH Policy
Statement sets forth the reasons why the
FAA believes the DAH requirements are
necessary for the Aging Airplane
Program rulemakings.
Part 25—Support for Placement
The FAA received several comments
about the placement of the DAH
requirements in part 25. While ATA
supported this choice, other
commenters objected to the use of part
25 and suggested the following
alternatives: (1) Part 21 (Boeing, Airbus
and AIA/GAMA), (2) a new SFAR
(Boeing and AIA/GAMA) and (3) a new
part (AIA/GAMA).
FAA Response: The FAA originally
believed the proposed location of the
DAH requirements in part 25 was a
straightforward and effective means of
ensuring that the data required to
support compliance with the
operational rules would be developed
and provided to the operators. However,
based on the comments received on the
Aging Airplane Program Update and our
own internal discussions on the subject,
we now recognize that part 25 may not
be the best location for the DAH
requirements. In addition, in
conversations with the other regulatory
authorities, the FAA has become aware
of some procedural difficulties these
authorities may experience if certain
DAH requirements are in part 25.
Since we have already developed the
NPRMs for the Aging Airplane Program
rulemakings, these NPRMs will likely
identify part 25 as the location for the
DAH requirements even though we are
now considering other alternatives. As
part of the public comment process for
these rulemakings, we will seek input
about alternative locations for the DAH
requirements. We will make any
appropriate changes when we develop
the final rules. Each of the final
individual Aging Airplane Program
rulemakings will say where we will
place the DAH requirements associated
with that rulemaking, along with a
justification for this choice.
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Part 25—‘‘Retroactive’’ Requirements
GE is concerned that the FAA intends
some future part 25 requirements to be
‘‘retroactive.’’ GE believes this is a major
departure from established practice.
FAA Response: ‘‘Retroactive’’
regulations are not a new practice. In
fact, we have already used part 25 for
such a regulation when, in 1990, we
added § 25.2 to part 25. This section
contains special retroactive
requirements for each applicant for a
supplemental type-certificate (STC)(or
an amendment to a type-certificate
(ATC)), irrespective of the date of
application. For example, affected STC
or ATC applicants would need to
comply with a requirement related to
door locking mechanisms (§ 25.783(g))
in effect on October 25, 1967, even if the
airplane was certified to earlier
regulations. As discussed earlier, GE is
correct that, regardless of location, we
do intend to adopt requirements
applicable to holders of existing design
approvals. While these requirements
may appear ‘‘retroactive,’’ they would
require DAHs to take actions
prospectively.
compliance should be demonstrated to
us.
Compliance—Enforcement Policy
Boeing, GE and AIA/GAMA ask the
FAA to define its enforcement policy
should it conclude a DAH has failed to
comply with the DAH requirements.
FAA Response: The FAA’s general
enforcement policies, which are set
forth in 14 CFR part 13 and FAA Order
2150.3, will apply to the DAH
requirements. These general policies
provide wide discretion for us to impose
administrative action, fines (up to
$25,000 per violation per day) or action
against a DAH’s certificate (including
suspension or revocation). If a DAH is
found to be non-compliant, we will
consider the circumstances of noncompliance before determining an
appropriate course of action. For
example, deliberate violations will be
treated more severely than inadvertent
noncompliance. So, any enforcement
action the FAA may choose to take will
be in consideration of the circumstances
of the violation and defined on a caseby-case basis.
Part 25—Potential Impact on Delivery
Contracts
Airbus states that placing the DAH
requirements in part 25 could impact
airplane delivery contracts because they
commit DAHs to compliance with part
25.
FAA Response: Without access to the
airplane delivery contract language
referred to, the FAA cannot respond to
Airbus’ concern specifically. We have
tried to structure the DAH requirements
to mirror the existing requirements of
§§ 21.50 and 21.99 for DAHs to ‘‘make
available’’ certain documents.
Contractual relationships between
DAHs and operators already recognize
this type of requirement. Using the same
terminology, the DAH requirements will
impose an obligation on DAHs to make
certain data and documents available to
the operators. However, as noted earlier,
the placement of the DAH requirements
is currently under review.
Compliance—General
Boeing, GE and AIA/GAMA raise
several issues about compliance with
the DAH requirements.
FAA Response: As stated in the DAH
Policy Statement, whenever the FAA
proposes and then issues a DAH
requirement, we will clearly specify (1)
what data, documents or action are
required to comply with that DAH
requirement, (2) the acceptable methods
for attaining compliance, (3) who has
the burden of compliance and (4) how
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Compliance—Realistic Dates
ATA states that it is important the
FAA ensures compliance periods
applicable to operators are planned
realistically, effectively supported and
reserved solely for the actions of the
operators. ATA recommends that
phased scheduling may be required in
cases where the development of a
product by a supplemental typecertificate (STC) holder cannot be
accomplished or approved until the
type-certificate (TC) holder develops a
baseline. ATA believes this approach
should allow the original DAH or an
applicant to develop compliant
solutions.
FAA Response: The FAA recognizes
that compliance with the operational
rules is dependent on FAA approved
data being made available to operators
in a timely manner. The primary
objective of the proposed DAH
requirements is to ensure that this data
is developed and made available to
operators in a timely manner.
The FAA is developing compliance
dates that recognize the roles played by
the various parties affected by the Aging
Airplane Program rulemaking proposals
and the fact that compliance can be
dependent on the prior action of other
parties. For example, for the DAH
requirements, we will have separate
compliance dates for DAHs and the
operators, with reasonable gaps between
these dates. We recognize that
sometimes STC holder compliance will
be dependent on information developed
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by TC holders. In those cases, we will
provide STC holders a suitable amount
of time after TC holder compliance is
required.
Applicability—Non-Existent DAHs
Boeing states the DAH requirements
set an unbounded precedent to place
regulatory burdens on the DAH for as
long as a particular model is in
operation, even after the DAH has
ceased to exist.
Airbus and AIA/GAMA believe that it
is inappropriate for the FAA to impose
requirements on DAHs to support
operators because this approach does
not work for DAHs who are out of
business or have surrendered their typecertificate.
FAA Response: The FAA expects that
existing DAHs will support developing
data related to their airplanes no longer
in production if that model is still in
operation. We do not believe that this
obligation is a new precedent, as a
continuing operational safety burden on
DAHs and the operators already exists.
Whether we address this burden via
airworthiness directives or new rules is
dependent on the urgency and scope of
the safety issue and the ability to
manage the safety risks. The rulemaking
approach, when applicable, can provide
for a more managed and less
burdensome implementation of the
safety initiative.
As for the comments about DAHs that
no longer exist, while a technical
obligation would be on that DAH to
comply with the DAH requirements,
there would be no means to enforce this
obligation if the DAH no longer exists.
In this case, the burden will fall on the
operators of these airplanes to develop
the data necessary to comply with the
operational rules of the Aging Airplane
Program rulemakings. To accomplish
this, there may be some cases where
operators may need to contract with a
third party to develop and make this
data available.
Applicability—Affected Models
Boeing, Airbus, GE and AIA/GAMA
raise several comments about which
airplanes the DAH requirements would
apply to.
FAA Response: As stated in the DAH
Policy Statement, whenever the FAA
proposes and issues a DAH requirement,
we will clearly specify in the applicable
rulemaking which airplanes and the
types of operations that the DAH
requirement covers.
The commenters raise various issues
that they believe we should consider
before deciding which airplanes should
be affected. These include fleet size,
whether an airplane is still in
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production, and ‘‘as-delivered’’ versus
‘‘in-service’’ models. The DAH Policy
Statement addresses some of these
questions generally. We will consider
issues like these in a specific context
when determining the applicability of
any DAH requirement.
Applicability—Burden on Every DAH
Boeing asks the FAA to place an
appropriate burden on every DAH.
Boeing goes on to state:
(1) The term DAH includes holders of
type-certificates (TC), supplemental
type-certificates (STC), technical service
orders authorizations (TSO) and parts
manufacturing authorizations (PMA).
Boeing believes that if the approved
designs are affected by an operational
rule for which the FAA mandates DAH
data and documents, the other DAHs
should have similar mandates (not just
the type-certificate holders).
(2) STC holders have essentially the
same design and continued operational
safety responsibilities as the TC holder.
Furthermore, STC modifications can be
very extensive (for example, adding
cargo doors, converting airplanes from
passenger to all-cargo configurations,
upgrading cockpit designs).
(3) TSO holders alone possess the
knowledge necessary to develop the
data and reports for their FAA-approved
products.
FAA Response: The FAA agrees that
we must address the ‘‘appropriate
DAHs’’ in each of the Aging Airplane
Program rulemaking proposals. This is
one reason we are using a regulatory
approach, rather than relying on
voluntary actions. Defining the
‘‘appropriate DAHs’’ is an issue-specific
determination. For some of the safety
initiatives, we will include STC as well
as TC holders. However, since a TSO
product becomes part of the TC for a
specific airplane design, we do not
anticipate addressing TSO holders
separately from TC holders unless there
are safety issues related to specific TSO
articles.
As for PMA holders, they provide
replacement or modification parts. For
replacement parts, PMA parts would not
have different considerations from TC
holders’ parts. The specific rulemaking
proposals may address PMA
modification parts. If the FAA
determines it is appropriate to impact
these DAHs in future rulemaking
initiatives, we will define that in the
specific rulemaking proposal.
Applicability—Effect on TSO Holders
Boeing believes the holder of a
Technical Service Order Authorization
(TSO) is also an equally affected DAH,
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40173
and TSO requirements are not in part
25.
FAA Response: The FAA does not
agree that a TSO holder is necessarily an
equally affected DAH for purposes of
DAH requirements. A TSO article
becomes part of the type design of the
affected product, and a TC applicant for
a transport category airplane must show
that its product meets all applicable part
25 standards, including those relevant
to the TSO article. The issues addressed
by the Aging Airplane Program’s
rulemaking proposals relate to structural
and wiring integrity and do not affect
TSOs directly. Therefore, these
proposals will not consider TSO holders
separately. In the future, if we decide
that fleet-wide airworthiness issues do
affect TSO articles, we would consider
adopting DAH requirements that apply
specifically to TSO authorization
holders.
Applicability—Impact on Small
Businesses
Airbus and AIA/GAMA believe the
FAA should consider the impact to
small businesses in its analysis of
alternative approaches to achieving the
rulemaking objectives. They each note
that many of the supplemental typecertificate holders are small businesses
that must be considered in the
regulatory impact analyses, in
accordance with the Regulatory
Flexibility Act of 1980 (RFA).
FAA Response: The FAA recognizes
that the RFA requires us to determine
whether a rule will have a significant
economic impact on a substantial
number of small entities. When there is
a significant economic impact on a
substantial number of small entities, the
RFA then requires us to consider
alternative approaches to achieve the
rulemaking objectives.
As part of each Aging Airplane
Program rulemaking initiative, the FAA
will perform a RFA analysis to
determine the proposed rule’s impact on
small businesses and will proceed
accordingly based on the results. Each
of the Aging Airplane Program
rulemaking proposals will contain a full
discussion of this analysis and our
findings. In addition, the public will
have the opportunity to comment on
this analysis and our findings.
Source of Data—DAHs Versus Other
Sources of Support
Boeing and AIA/GAMA are concerned
that the FAA does not state any intent
to require operators to only use the data
generated by DAHs. Boeing and Airbus
also believe that it would be either
inappropriate or unfair to impose
requirements on DAHs when other
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sources could offer the requisite
support.
FAA Response: The FAA recognizes
that DAHs may not be the only source
of the data needed by the operators to
meet their obligations under the Aging
Airplane Program. If third parties can
develop the required data or documents
on their own, the FAA is not precluding
their involvement in the process. If we
required the use of DAH data only, we
would be limiting the flexibility
normally allowed operators and
establish a monopoly in favor of DAHs.
This would be an unacceptable
outcome.
Furthermore, we believe DAHs should
have an advantage over third parties.
We base this on the fact that they have
all the original data necessary to
evaluate the current design and develop
modifications or programs that will
enable them to show compliance with
the operational rules. Sometimes, only
DAHs have the data necessary to
develop the information needed for
operator compliance. Third parties
interested in offering competing
solutions would need to get that data
from DAHs through licensing
agreements (which would likely involve
compensation to DAHs). In both ARAC
(for WFD) and ATSRAC (for EAPAS),
DAHs have acknowledged that only
they have the necessary data to develop
the required programs (and they have
agreed to do so). Therefore, in these
areas, DAHs will be the only source of
certain data and documents by default.
For DAH requirements that may
involve development of design
modifications, it is possible that third
parties would be competitive with
DAHs. But in some cases, these rules
would also require that airplanes
produced after a certain date
incorporate the modification. So, DAHs
would have to develop the modification
for any model still in production. This
would enable DAHs to amortize their
development costs over a larger fleet.
This would provide another competitive
advantage over third parties, who could
only amortize their costs over the
existing fleet in need of retrofit.
The FAA recognizes there is a
potential for third parties to also
develop and make available some of the
necessary support to the operators.
However, we believe it is necessary to
adopt DAH requirements to ensure the
appropriate data is available in a timely
manner for the operators to comply with
the operational rules of the Aging
Airplane Program.
If a DAH decides that third parties can
provide a better market solution for
compliance, the DAH requirements
would not prohibit it from outsourcing
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the development of the data and
documents. This is a common practice
for DAHs in certification and has been
used before to support other operational
rules (for example, the reinforced flight
deck door program).
Guidance—Material Requested
Boeing recommends that the FAA
consider releasing policy and associated
guidance material concurrent with, or
within three months of, any future rules.
Boeing also states that they would
expect that any policy, guidance,
schedule or penalty proposed by the
FAA would include public review
before implementation. ATA agrees,
suggesting the FAA publish guidance
material before, or concurrently with,
the publication of the proposed and
final rules.
FAA Response: As stated in the DAH
Policy Statement, the FAA will publish
guidance materials associated with the
safety initiatives concurrently with the
proposals, or shortly thereafter, so
industry can evaluate all of the related
materials and provide comprehensive
comments to the FAA. For the Aging
Airplane Program rulemaking proposals,
the FAA intends to draft guidance
materials for comment concurrently
with the applicable notice of proposed
rulemaking or as soon thereafter as
possible. In addition, we also intend to
publish the final guidance materials
concurrently with the applicable final
rules or as soon thereafter as possible.
Effect on Business Arrangement
Between DAHs and Operators
Airbus, Boeing and AIA/GAMA state
that it is inappropriate for the FAA to
impose requirements on DAHs to
support operators because these
requirements have the possibility of
changing the business relationship
between operators and DAHs.
FAA Response: The FAA does not
intend to adversely impact the business
relationships between DAHs and the
operators and we believe the proposed
DAH requirements do not have this
effect. In fact, we believe these
requirements actually build on the
existing relationship between operators
and DAHs. However, since the
commenters do not provide any
justification or rationale for their belief,
we cannot address their specific
concern.
Effect on the Legal Relationships for
Product Liability
AIA/GAMA state the DAH
requirements proposal will have a
substantial effect on the legal
relationships between DAHs, suppliers
and operators for product liability.
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FAA Response: AIA/GAMA do not
provide any justification or rationale for
its statements that the DAH
requirements will have a substantial
effect on the legal relationships between
DAHs, suppliers and operators for
product liability. The FAA requests that
AIA/GAMA provide additional
information on this subject as part of its
comments to any of the Aging Airplane
Program rulemaking proposals so we
can respond to AIA/GAMA’s concerns.
FAA Will Be Regulating Commercial Air
Commerce Financial Interests
Boeing believes the DAH
requirements place the government in
the position of regulating commercial
air commerce financial interests, which
was supposedly abandoned with
deregulation.
FAA Response: The FAA does not
agree that the proposed DAH
requirements place the government in
the position of regulating commercial
air commerce financial interests. These
rules will require DAHs to develop data
and documents to be made available to
the operators to support compliance
with operational rules. The requirement
for making data and documents
available has a precedent in §§ 21.50
and 21.99, which do not regulate
financial interests.
As we stated before, we recognize that
other parties could offer support for
compliance with the operational rules of
the Aging Airplane Program. However,
we cannot predict whether third parties
will choose to participate in those areas
where the operators need support to
comply with those operational rules.
Therefore, it is necessary to ensure there
is at least one source of timely support.
While third parties could support the
operators, because DAHs hold all the
underlying type design data, they are
the appropriate ones to identify as the
ultimate source of support.
Need To Address Intent and Regulatory
and Commercial Issues
Boeing believes the FAA avoided any
reference to DAHs providing the
required data or documents to anyone.
If the FAA decides DAHs must provide
these items to the operators, Boeing
contends the FAA must consider the
significant additional regulatory and
commercial issues associated with that
choice and include them in the Aging
Airplane Program rulemakings or
guidance material.
FAA Response: It is the FAA’s intent
to require DAHs to develop the
necessary data and documents and to
make them available to the operators. In
each of the individual Aging Airplane
Program rulemaking proposals, we will
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provide specifics about all aspects of the
DAH requirements, including our
reasons for decision to proceed with the
DAH requirements and the regulatory
and economic impact of our decision.
Need To Address Problem and Safety
Benefits
Boeing believes the FAA must be
clear about the exact problem it is trying
to solve in the specific regulatory
proposal and make the case that the
proposed solution is necessary. In
addition, Boeing believes the FAA must
explain what safety benefits are derived
from placing an additional regulatory
burden on DAHs, separate from the
benefits to be derived from placing a
regulatory burden on the operators.
FAA Response: Each rulemaking
initiative of the Aging Airplane Program
will specify the exact safety issue being
addressed and explain why the
proposed solution is needed.
In addition, the FAA will evaluate the
regulatory costs and benefits for each of
the Aging Airplane Program’s
rulemaking proposals. We will present
our findings in each proposal. However,
without the transfer of the necessary
data, analysis and documentation from
DAHs to the operators, the safety benefit
cannot be achieved. Thus, the
anticipated benefit will be assessed for
the DAH compliance actions and the
operator compliance actions together.
Need for Prior Meetings
NACA recommends the FAA convene
a meeting of an appropriate group of
stakeholders to thoroughly air the issues
associated with the DAH requirements
before any final rule is issued.
AIA/GAMA state that industry does
not have a clear enough understanding
of the problem the FAA is trying to
address through the DAH requirements.
Therefore, AIA/GAMA propose the FAA
hold a public workshop on this topic
prior to moving ahead with such a
significant and fundamental change to
the existing regulations.
ATA also recommends the FAA
consult with industry to avoid
unintended consequences.
FAA Response: The FAA’s intent in
providing the Aging Airplane Program
Update was twofold: (i) To provide a
summary of the findings from our
review of the Aging Airplane Program
and (ii) to outline the rulemakings that
we plan as a result of this review. It was
always our intent to provide the
specifics about these matters in the
individual rulemaking proposals for the
Aging Airplane Program. Therefore, we
recognize there was not enough
information in the Aging Airplane
Program Update for industry to fully
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assess the impact of the DAH
requirements. We believe that any
confusion caused by this will be
addressed after industry has had the
opportunity to read each of the Aging
Airplane Program rulemaking proposals.
In addition, industry will have the
opportunity to comment on each of the
rulemaking proposals and we will
review, consider and address any
comments and/or consequences
identified by industry that we have not
anticipated.
As for the suggestion that the FAA
hold a public meeting, we will
determine if a meeting is necessary after
the first notice of proposed rulemaking
proposing DAH requirements is issued.
Harmonization
Airbus and AIA/GAMA request that
the FAA harmonize their proposals with
other aviation authorities.
FAA Response: The FAA has already
discussed our plan for the Aging
Airplane Program with management and
specialists from EASA and Transport
Canada. We have asked that they
identify Aging Airplane Program
rulemaking initiative points of contact
so we can begin discussions with them
about the Aging Airplane Program
rulemaking proposals. As most of the
technical aspects of the rules are based
on recommendations from advisory
committees, on which other authorities
participated, many of the requirements
should already be harmonized. We plan
to work with the other authorities so our
rulemaking plans for these initiatives
will be harmonized to the greatest
extent practicable.
Uncertainty About Future
Responsibilities of a DAH
Boeing is concerned that if the FAA
begins requiring changes to design
approvals (certificates) for upgrades in
safety, as opposed to declaring an
unsafe condition, it creates significant
uncertainty about future responsibilities
of a DAH.
Boeing also believes the FAA has a
long history of mandating changes to a
type-certificate only when an unsafe
condition exists. This has been done to
bring the airworthiness of the airplane
up to its certificated safety level and not
because it wants to upgrade the safety
level for in-service airplanes.
FAA Response: The FAA does not
agree that requiring changes to design
approvals for upgrades in safety, as
opposed to declaring an unsafe
condition, creates significant
uncertainty about the future
responsibilities of a DAH. The
uncertainty of future actions necessary
to maintain a certain safety level for the
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existing fleet is a reality for any
regulated industry.
Whether we classify any particular
safety issue as an ‘‘unsafe condition’’
and issue ADs on a model-by-model
basis, or whether we address fleet-wide
problems through general rulemaking,
the issues being addressed were not
anticipated by either the applicant or
the FAA at the time of certification.
As the FAA becomes aware of safety
issues in the fleet and determines that
additional requirements are necessary to
ensure an acceptable safety level, we
work with industry to define
appropriate actions. We adopt these
actions only after we provide full notice
and opportunity to comment (except for
emergency actions). This situation is the
same for the operators as well as DAHs.
Effect on Type-Certificates
Boeing believes that adding new
requirements to an existing typecertificate (TC), as a condition of the
continued validity of that TC, is the
same as saying the old TC is invalid and
a new TC must be issued. Boeing states
that it appears the FAA wants to change
its historical practice for DAHs by
placing a continuing burden on them as
a condition for continued validity of a
design approval. Finally, Boeing
maintains that any new requirement
placed on a DAH would change the
conditions under which that certificate
remains valid, not because of an unsafe
condition, but because the FAA wishes
to raise the general level of safety of
airplanes in service.
FAA Response: The FAA does not
agree that adding new requirements for
existing TC holders affects the validity
of the TC. These requirements only
mandate new actions by the TC holders.
However, while the rule itself does not
invalidate the TC, the FAA has the
authority to suspend or revoke the TC
if the TC holder violates the
requirements and the FAA believes the
violation warrants such action.
This is comparable to the situation for
operators when we adopt an operational
rule. In that case, imposing a new
requirement on the operators does not
‘‘invalidate’’ their operating certificate.
It simply imposes a new requirement on
the certificate holder. However, failure
to comply with the operational rules
may subject an operator to FAA action
against its certificate.
Regulatory Analysis Should Separate
Operator and DAH Cost/Benefits
AIA/GAMA believe the operator and
DAH must be considered independently
in the cost/benefit analysis of the DAH
requirements.
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Boeing agrees, stating the FAA must
perform a regulatory analysis each time
the FAA places a burden on the DAH
and this analysis should separate
operator and DAH costs and benefits.
Boeing also believes that since the FAA
must define the cost burden and
expected benefits associated with any
particular rule, the FAA could not issue
a single rule that automatically imposes
a burden for undefined future
operational rule changes. Finally,
Boeing states the regulatory analysis
must also consider alternative
regulatory actions.
FAA Response: Each time the FAA
proposes to adopt a DAH requirement,
the FAA will conduct a regulatory
analysis of the specific change. As is the
case with all rulemaking proposals, the
regulatory evaluations for each of the
Aging Airplane Program rulemaking
proposals will consider the costs and
benefits for all affected parties and will
address any alternative regulatory
approaches that we considered.
Historically, when the FAA issued
operational rules (without associated
DAH requirements), we determined the
costs the DAH would incur to support
the initiative. Without the DAH support,
operators may not be able to comply, in
which case the anticipated safety
benefits would not be achieved. So, this
aspect was addressed in regulatory
evaluations for operational rules even
without the specific requirements for
DAHs to develop the data or documents
necessary for operator compliance.
While we can identify the DAH and
operator costs separately, the benefits
are dependent on both actions and we
will not estimate them separately.
‘‘Overwhelming’’ Workload for FAA
Airbus believes the workload created
by enacting the DAH requirements
would be overwhelming to the FAA.
Airbus believes there is substantial
training and documentation that would
need to be developed to prepare the
FAA for this activity. Airbus also states
the requirement for the FAA to review
and approve data submittals extends the
time to achieve compliance by the
operations.
FAA Response: Regardless of whether
the FAA adopts DAH requirements, we
would have a similar workload, as the
design and program approvals would
still be necessary. The DAH
requirements provide advantages such
as:
(1) Standardized application of
guidance material;
(2) Compliance planning to streamline
the coordination of the actions required
of DAHs; and
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(3) Specified compliance dates for
DAHs.
These advantages reduce our
workload and increase our efficiency
because we have defined goals and
objectives and means to ensure that
DAHs are fulfilling them.
In addition, the FAA has tasked
ARAC to develop recommendations for
addressing certain issues and the
necessary data for compliance. This will
provide guidance for DAHs to develop
standardized data. The associated
ARAC/ASTRAC standardized approach
should reduce the review time and
workload.
As for training, the FAA intends to
develop training to provide a better
understanding of the technical and
administrative requirements and
processes associated with the Aging
Airplane Program. We will make this
training available to FAA employees,
other aviation authorities and industry.
Finally, the compliance plan
requirements of the proposed rules will
address Airbus’ concern about the
timeliness of FAA approvals. This will
ensure both the DAH and the FAA have
a good understanding of the DAH’s
proposed compliance methods and
deliverables. It will also provide for a
means to monitor the compliance
progress and provide a means for
correction, if determined necessary
before final submittal.
May Force Retirement of Some Airplane
Models
Airbus notes the FAA’s past approach
to airworthiness issues placed the
burden on the operator to make a
decision whether or not to have the
required analyses and data developed.
Under the DAH requirement approach,
Airbus believes that, if the operator and
DAH cannot reach agreement on the
economic terms of compliance, the
operator would be forced to retire the
airplane.
FAA Response: The cost recovery is a
commercial issue between DAHs and
operators. Each DAH is free to charge
whatever the market will bear to recoup
its costs associated with developing the
data and documents required by the
DAH requirements. Based on the
amount of this DAH fee and the costs
associated with complying with the
operational rules, each operator will
then have to make an economic decision
as to whether these costs are offset by
future revenue streams from a fleet of
airplanes. The FAA recognizes that this
decision may result in an operator
deciding to retire certain airplanes
rather than incur these costs.
PO 00000
Frm 00012
Fmt 4701
Sfmt 4700
Miscellaneous Comments
Expansion of Aging Program to NonStructure Related Parts of Airplanes
DGAC would like the FAA to expand
its aging activity to all systems that
could be involved in hazardous or
catastrophic failure. DGAC states that it
has found it useful to perform an aging
systems analysis on these systems for
Airbus airplanes and believes that such
an analysis would be of benefit to other
transport category airplanes of similar
design. DGAC believes the most
satisfactory way to put such an activity
into force is by updating the regulations
by expanding their scope to the nonstructure related parts of airplanes.
FAA Response: The FAA shares
DGAC’s concerns about the aging of all
critical systems in airplanes. We will
work closely with DGAC and other
aviation authorities to develop
harmonized approaches to resolving
these aging issues.
Generally, we identify and address
aging issues through the airworthiness
directive process when appropriate.
Under EAPAS, the FAA, JAA, Transport
Canada and industry successfully
identified and addressed the aging
issues in airplane wiring
interconnection systems. Also, to
address specific items, we are
proactively working with EASA,
Transport Canada and DAHs to study
and identify aging issues in mechanical
systems. Our Aging Mechanical Systems
Program consists of various projects,
including:
(1) Testing single-element, dual-load
path flight control linkages (a report has
been completed and is available on
request);
(2) An aging flight controls systems
assessment to develop methods to study
and assess the safety of mechanical
systems (this assessment is in work);
and
(3) A new 18-month study of
emergency evacuation systems to
evaluate current problems with aging
operating emergency evacuation slides
and doors (this study is expected to be
completed in mid-2006).
Future work will focus on other aging
mechanical systems including hydraulic
lines and oxygen systems.
In addition, application of the new
certification requirement for wiring
systems will include airplane engine
wiring. However, because of the
rigorous maintenance requirements and
procedures currently in place, we did
not consider engines as part of the
Aging Airplane Program. Therefore, we
welcome any information that DGAC
might have about aging issues for
propulsion systems.
E:\FR\FM\12JYR3.SGM
12JYR3
Federal Register / Vol. 70, No. 132 / Tuesday, July 12, 2005 / Rules and Regulations
Instructions for Continued
Airworthiness
TATSCI asks for an explanation of
how the FAA would mandate operators
of in-service aircraft, engines and
propellers to comply with the current
requirements for Instructions for
Continued Airworthiness (ICA). TATSCI
points out that most products certified
before the ICA requirements existed do
not have ICA.
FAA Response: Before the ICA
requirements existed, § 25.1529 required
type-certificate holders to provide
VerDate jul<14>2003
15:38 Jul 11, 2005
Jkt 205001
maintenance manuals containing much
of the information currently required in
ICA. The primary difference is the
current requirement for an
airworthiness limitations section (ALS)
as part of the ICA (and the
corresponding operational rules that
mandate compliance with the ALS
requirement (for example, § 91.403(c))).
In those DAH requirements that
mandate revisions of the ALS, the FAA
is proposing to require that typecertificate holders establish an ALS if
they have not already done so.
PO 00000
Frm 00013
Fmt 4701
Sfmt 4700
40177
Conclusion
After consideration of the comments
submitted in response to the Final Rule,
the FAA has determined that no further
rulemaking action is necessary.
Amendment Nos. 91–283, 121–305,
125–46 and 129–39 remain in effect as
adopted.
Issued in Washington, DC, on July 6, 2005.
Marion C. Blakey,
Administrator.
[FR Doc. 05–13669 Filed 7–11–05; 8:45 am]
BILLING CODE 4910–13–P
E:\FR\FM\12JYR3.SGM
12JYR3
Agencies
[Federal Register Volume 70, Number 132 (Tuesday, July 12, 2005)]
[Rules and Regulations]
[Pages 40168-40177]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-13669]
[[Page 40168]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Parts 91, 121, 125, and 129
[Docket No. FAA-2004-17681; Amendment No. 91-283, 121-305, 125-46, 129-
39]
RIN 2120-AI20
Fuel Tank Safety Compliance Extension (Final Rule) and Aging
Airplane Program Update (Request for Comments)
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Disposition of comments.
-----------------------------------------------------------------------
SUMMARY: On July 30, 2004, the FAA extended the date for operators to
comply with the special maintenance program requirements for transport
airplane fuel tank systems from December 6, 2004 to December 16, 2008.
That final rule also included an overview of the findings of the FAA's
review of our Aging Airplane Program and the rulemaking actions we plan
as part of that program. As part of the final rule, the FAA sought
comments on both the fuel tank safety compliance extension and the
Aging Airplane Program update. This action is a summary and disposition
of those comments received.
ADDRESSES: You can view the complete document for the final rule by
going to https://dms.dot.gov. You can also go to Room PL-401 on the
plaza level of the Nassif Building, 400 Seventh Street, SW.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: For the Fuel Tank Safety Compliance
Extension: Mario L. Giordano, FAA, Aircraft Maintenance Division,
Flight Standards Service, AFS-300, 800 Independence Avenue, SW.,
Washington DC 20591; telephone: (412) 262-9034 (x241); fax: (412) 264-
9302, e-mail: Mario.Giordano@faa.gov. All other subjects: Dionne Krebs,
FAA, Transport Airplane Directorate, Aircraft Certification Service,
ANM-110, 1601 Lind Avenue SW., Renton, Washington, 98055-4056;
telephone: (425) 227-2250; fax: (425) 227-1320; e-mail:
Dionne.Krebs@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
General
The FAA developed the Aging Airplane Program to address structural
and non-structural system safety issues that may arise as airplanes age
and in response to:
Airplanes being operated beyond their original design
service goals;
The 1988 Aloha B737 accident; and
The Aging Airplane Safety Act of 1991.
For purposes of the FAA's review of the Aging Airplane Program, the
term ``Aging Airplane Program'' consists of the following rulemaking
projects:
(1) The Enhanced Airworthiness Program for Airplane Systems;
(2) The Aging Airplane Safety Rule;
(3) The Widespread Fatigue Damage Program; and
(4) The Corrosion Prevention and Control Program.
In addition, the FAA also reviewed the operational rules of the
Fuel Tank System Safety Rule (Final Rule), which was issued on April
19, 2001 in response to certain fuel tank system failures, including
the 1996 TWA Flight 800 B747 accident. Since there are interactions
between the operational rules of the Fuel Tank System Safety Rule and
those Aging Airplane Programs being reviewed, we included it in the
overall review of the Aging Airplane Program. Therefore, for purposes
of the FAA's review of the Aging Airplane Program, the term ``Aging
Airplane Program'' includes the Fuel Tank System Safety Rule.
Aging Airplane Program Update
The FAA recently performed a comprehensive review of the Aging
Airplane Program. Based on this review, we decided that:
(1) We need to realign certain compliance dates in the existing
rules and pending proposals to be more consistent; and
(2) We need to make certain substantive changes to the focus and
direction of some of the individual rulemaking projects to ensure that
these projects work together.
Therefore, the FAA has decided to revise the Aging Airplane Program
accordingly and to align the compliance schedules as nearly as
possible. You can find a detailed discussion about our review of the
Aging Airplane Program and our conclusions for each of the programs
within the Aging Airplane Program in that final rule entitled, ``Fuel
Tank Safety Compliance Extension (Final Rule) and Aging Airplane
Program Update (Request for Comments)'' (69 FR 45936, July 30, 2004).
Since the publication of Fuel Tank Safety Compliance Extension and
Aging Airplane Program Update, the FAA has completed the following
actions with regard to the Aging Airplane Program:
(1) On August 10, 2004, we issued a withdrawal notice for the
Corrosion Prevention and Control Program Notice of Proposed Rulemaking;
(2) On October 6, 2004, we issued Policy Statement ANM112-05-00 for
SFAR 88 (SFAR 88 Policy Statement); and
(3) On January 25, 2005, we issued the Aging Airplane Safety Rule
(Final Rule).
Fuel Tank Safety Compliance Extension
During the Aging Airplane Program review, the FAA recognized that
the Fuel Tank Safety Rule's compliance date of December 6, 2004 was a
problem. The operators needed to start immediate action to meet the
Fuel Tank System Safety Rule's requirements by this date but could not
do so for several reasons (which we discuss in the Fuel Tank Safety
Compliance Extension and Aging Airplane Program Update (Final Rule)).
We took action to correct this by extending the compliance date from
December 6, 2004 to December 16, 2008 in the Final Rule.
Discussion of Comments
The docket received eleven comments in response to the Final Rule.
Air Transport Association filed two separate comments. In addition,
Airbus filed one comment and another comment is an FAA summary of
telephone conversations between a representative of Airbus and the FAA.
Those comments that address the compliance date extension were
unanimously supportive. The FAA appreciates the support for its
decision to extend the Fuel Tank Safety compliance date, and, after
considering the comments, we will take no further rulemaking action
with respect to this part of the Final Rule.
As for those comments about the Aging Airplane Program update, they
generally support the Aging Airplane Program's safety objectives and
alignment plan. They also request clarification on the specifics of the
upcoming Aging Airplane Program rulemakings because the Final Rule did
not contain details on these projects. For the most part, these
comments have already been addressed in the SFAR 88 Policy Statement or
will be addressed by the FAA in the context of the specific Aging
Airplane Program rulemakings. However, the FAA received several lengthy
comments about the proposed Design Approval Holder (DAH) requirements
that merit independent discussion.
In the discussion below, the following applies:
(1) Acronyms:
(a) To identify the commenters, we use the following acronyms or
abbreviated company names:
[[Page 40169]]
Aerospace Industries Association and General Aviation.
Manufacturers Association (AIA/GAMA).
Air Transport Association (ATA).
The Boeing Company (Boeing).
Direction Generale de l'Aviation Civile (DGAC) of France.
General Electric (GE).
National Air Carrier Association (NACA).
Transport Aircraft Technical Services Company, Inc.
(TATSCI).
(b) Besides the commenter acronyms, we also use the following
acronyms:
Enhanced Airworthiness Program for Airplane Systems
(EAPAS).
Design Approval Holder (DAH).
(2) Section References: When addressing rule language, all section
references will refer to Title 14 of the Code of the Federal
Regulations, unless otherwise noted.
(3) Definitions:
(a) When referring to the FAA's review of the Aging Airplane
Program, ``Aging Airplane Program'' means those rulemaking projects
listed above in the ``General'' subsection of the ``Background''
section. When referring to the FAA's future plans for the Aging
Airplane Program, ``Aging Airplane Program'' means the following
rulemaking projects (this difference is based on the withdrawal of the
Corrosion Prevention and Control Program on August 10, 2004):
The Enhanced Airworthiness Program for Airplane Systems
(Notice of Proposed Rulemaking in development);
The Aging Airplane Safety Rule (Final Rule issued on
January 25, 2005 and Notice of Proposed Rulemaking in development);
The Widespread Fatigue Damage Program (Notice of Proposed
Rulemaking in development); and
The Fuel Tank System Safety Rule (Final Rule issued on
April 19, 2001).
(b) ``Aging Airplane Program Update'' means that final rule
entitled, ``Fuel Tank Safety Compliance Extension (Final Rule) and
Aging Airplane Program Update (Request for Comments)'' (69 FR 45936,
July 30, 2004).
(c) ``Design Approval Holders'' (``DAH'') means holders of type and
supplemental type-certificates and other FAA design approvals.
(d) ``EAPAS'' means the Enhanced Airworthiness Program for Airplane
Systems.
(e) ``Fuel Tank Safety Rule'' means that final rule entitled,
``Transport Airplane Fuel Tank System Design Review, Flammability
Reduction, and Maintenance and Inspection Requirements'' (66 FR 23086,
May 7, 2001).
(f) ``DAH Policy Statement'' means that policy statement entitled
``FAA Policy Statement on New Direction for Addressing Airworthiness
Issues for Transport Airplanes'' and published in the same Federal
Register as this Disposition of Comments document.
(g) ``SFAR 88'' means that part of the Fuel Tank Safety Rule
entitled ``Fuel Tank System Fault Tolerance Evaluation Requirements.''
Response to Comments
Support for DAH Requirements
ATA and NACA support the intent of the new approach to require DAHs
to develop data and documents to support operator compliance with the
related operational rules.
ATA notes that, historically, rules were adopted with compliance
times only applicable to operators. At the time these rules were
adopted, there were no compliant data, documents or parts available,
and operators absorbed all the schedule risks associated with DAH
activities. ATA terms these rules ``DCPI'' rules because the product
must be designed, certificated, produced and installed within the
compliance deadline mandated for operators. Operators can only perform
installation after they receive a compliant product. ATA identified
several examples of DCPI rules: B727 freighter conversion floor
airworthiness directives (ADs), metallized Mylar ADs, B737 Rudder Power
Control Unit ADs, and the Reinforced Flight Deck Door rule. For
Reinforced Flight Deck Door rule, over half of the intended
installation period had expired before the FAA approved the first of 22
designs necessary for ATA member airlines. This caused significant
airplane availability and economic impacts. ATA believes the FAA's
plans for the Aging Airplane Rules would be an appropriate and logical
first step to avoid the pitfalls of DCPI rulemaking. ATA states that it
is important for the FAA to ensure the compliance periods applicable to
operators are planned realistically, effectively supported and reserved
solely for the actions of the operators.
NACA also supports requiring DAHs to develop necessary data and
continuing airworthiness documents required by operators.
FAA Response: The FAA appreciates the support for its proposed
plans for the DAH requirements.
Legal Authority--General
Airbus does not believe the DAH requirements are necessary for
safety in air commerce; therefore, Airbus believes the FAA does not
have the legal authority to issue the proposed DAH requirements. Boeing
concurs and believes the FAA must show that its regulations are
``necessary for safety'' to use the authority of 49 U.S.C. 44701(a)(5).
Boeing believes there are various methods available for operators to
meet their continued operational safety requirements, such as the use
of third-party modifiers and engineering centers. Therefore, Boeing
states the FAA must show that, in each case, the DAH requirements are
``necessary for safety.'' Boeing also questions if the FAA has the
statutory right to add a requirement for DAHs to develop data and
documents related to future FAA rulemakings as a condition of initial
design approval or the continued holding of a design approval.
FAA Response: The FAA has full legal authority to issue the DAH
requirements. This authority is derived from:
(1) 49 U.S.C. 44701(a)(5), which authorizes the Administrator to
prescribe ``regulations and minimum standards for other practices,
methods, and procedures the Administrator finds necessary for safety in
air commerce and national security'';
(2) 49 U.S.C. 44717, which prescribes regulations that ensure the
continuing airworthiness of aging airplanes;
(3) 49 U.S.C. 40113(a), which provides the Administrator with
authority to prescribe regulations that she ``as appropriate, considers
necessary to carry out this part''; and
(4) 49 U.S.C. 40101, which identifies the considerations for
determining the public interest in carrying out the statute, including
``assigning, maintaining, and enhancing safety and security as the
highest priorities in air commerce.''
The commenters fail to recognize the broad discretion granted to
the Administrator in making a finding that a regulation is ``necessary
for safety.'' This finding is not just a factual finding; it is
fundamentally a policy finding. In exercising her rulemaking authority,
the Administrator must weigh all the options available and decide on
the one that she finds most effective in achieving the desired
regulatory objective. Her judgment in these matters would be subject to
legal challenge only if the decision is ``arbitrary and capricious.''
We believe the DAH requirements are necessary to ensure proper and
timely action to mitigate the identified safety concerns and we are
acting under this broad authority in proposing them.
[[Page 40170]]
Legal Authority--Source of Data
Boeing and Airbus believe the FAA does not have the authority to
specify the source of compliance data for other parties.
FAA Response: As the FAA discussed above in more detail, we have
broad statutory authority to impose requirements we find necessary for
safety. This includes requirements to ensure that at least one source
of data is available to the operators for complying with operational
rules that are necessary for safety, even though other sources may be
available. The fact that there may be more than one way to fulfill a
regulatory objective does not prevent us from adopting one way over
another, as long as the method chosen by us is reasonable.
Existing Practice Works Well
Airbus states there is no need to mandate DAH requirements because
the existing practice of issuing operational rules works well. Airbus
believes that, for the most part, DAHs have always fully cooperated
with the operators to develop and make available the necessary data in
a timely manner.
Boeing agrees, believing that additional airworthiness requirements
for raising the safety level for airplanes in-service belong in
operational rules.
AIA/GAMA also agree, stating that the relationship between
manufacturers and operators to support the continued airworthiness of
airplanes is clearly effective based on the U.S. aviation safety
record.
FAA Response: Historically, the FAA has worked with DAHs when
safety issues arise to identify solutions and actions that need to be
taken. This voluntary cooperative process has addressed some of these
safety issues successfully.
However, recent discussions with various operators have confirmed
that DAH support of operators for compliance with operational rules has
occasionally been lacking. DAHs have not always developed and made
available the service information needed for operators to modify
airplanes or revise programs to comply with operational rules or
airworthiness directives in a timely, efficient manner. This has
resulted in delays in adopting corrective action. Some examples of
programs in which some DAHs did not develop and make available the
necessary information in a timely manner include:
(1) Thrust reversers, where it took 10 years to develop some
service information for airworthiness directive related actions;
(2) Operators are still awaiting DAH action to assess repairs in
certain Structural Repair Manuals for damage tolerance, even though the
DAH committed to completing this activity by 1993;
(3) Class D to Class C Cargo Conversions, where one TC holder did
not develop the necessary modifications in time to support operator
compliance and where several operators were unable to obtain timely
technical support and modification parts from STC holders; and
(4) The Reinforced Flight Deck Door Program, where most operators
had substantially less than the 1-year compliance time originally
anticipated because of delays in developing and certifying the new
designs.
For the Aging Airplane Program rulemaking proposals, clearly
operators will not be able to comply with several provisions of the
operational rules without data and documents from DAHs. Since the Aging
Airplane Program addresses several critical safety issues, the FAA
believes that we cannot take the risk that this may be one of the
occasions when DAH support is lacking. A regulatory approach will
ensure the timely development of necessary service information to allow
for the orderly and efficient implementation by operators. This will
then result in a more uniform and speedy response to the safety issues
covered by the Aging Airplane Program.
Therefore, the FAA believes DAH requirements are necessary to
support the safety objectives of the Aging Airplane Program.
Clarification on Use of DAH Requirements
ATA, Boeing and AIA/GAMA ask the FAA to clarify the circumstances
under which the FAA will use the DAH requirements and how the FAA will
then apply these requirements.
AIA/GAMA believe the DAH requirements should be imposed only when
necessary to address an unsafe condition and, then, only on a case-by-
case basis. They also suggest the use of ATA's Spec 111,
``Airworthiness Concerns Coordination Process,'' or an equivalent, to
ensure the FAA and affected operators and manufacturers work together
to define the continued airworthiness issue to be addressed.
FAA Response: The DAH Policy Statement sets forth those factors the
FAA will consider when determining if DAH requirements are needed to
support a safety objective. We intend to use the DAH requirements to
address ``airworthiness issues'' that are broad, fleet-wide safety
issues. These issues would not relate to specific type designs. This
rulemaking approach, when applicable, can provide for a more managed
and less burdensome implementation of the safety initiative.
The individual Aging Airplane Program rulemakings will clearly
describe the fleet-wide safety concerns and airworthiness issues that
each rulemaking addresses. About the use of Spec 111 or an equivalent,
the FAA agrees that DAHs should work closely with operators in
complying with DAH requirements to ensure they adequately meet the
operators' needs. We intend to work closely with industry to ensure
compliance with the DAH requirements.
Each DAH Requirement Should Be Issued as a Proposed Rule
AIA/GAMA believe that each new DAH requirement should be issued as
a proposed rule. This would ensure the appropriate due process and
regulatory assessment necessary to determine the appropriateness and
adequacy of the rule.
FAA Response: The DAH Policy Statement sets forth the actions the
FAA will take to propose and then implement any DAH requirement.
Approach Is Shift in FAA Regulatory Philosophy
AIA/GAMA state the proposed DAH requirements represent a
significant shift in the FAA's philosophy about the regulatory
responsibility of manufacturers and operators for the continued
airworthiness of airplanes. They also state that DAH requirements would
force DAHs to comply with requirements other than those in effect at
the time of the original certification of the airplane. This evolving
set of requirements would introduce new challenges in production,
certification, export, and commercial business relationships.
Boeing agrees, stating the DAH requirements would transfer some of
the continued operation regulatory responsibilities from the operators
to DAHs. In addition, the DAH requirements would cloud the
responsibilities between DAHs and the operators.
FAA Response: Because the commenters do not yet have the specific
details of each rulemaking initiative of the Aging Airplane Program,
their concerns may be based on a mistaken assumption about the scope of
the new DAH requirements. For the most part, these DAH requirements
only require DAHs to develop documents that they have already agreed to
develop.
The FAA does not believe the DAH requirements are a significant
shift in our philosophy about the responsibility
[[Page 40171]]
of manufacturers and operators for the continued airworthiness of
airplanes. Under current operational rules, operators always have final
responsibility for maintaining their airplanes in a condition that
allows for their continued safe operation. The DAH requirements do not
affect this responsibility.
However, the operators are not solely responsible for the continued
airworthiness of airplanes. The DAH requirements simply document in the
regulations the existing non-regulatory shared responsibility that DAHs
have acknowledged they have for continued airworthiness. DAHs will now
be legally required to support their products by making available
documents and data to the operators that they need to meet their
airworthiness obligation.
Therefore, the complementary DAH and operator requirements of the
Aging Airplane Program rulemaking proposals will clarify the
airworthiness responsibilities between the operators and DAHs. In most
cases, the DAH is required to develop and submit data and documents to
the FAA for approval by a certain date. This will allow the operators
enough time to use these data and documents to comply with the
operational rules. The advantage of this approach over the past
approach (that is, adopting only an operational requirement) is that
everyone will clearly understand when the DAH data and documents are to
be submitted for our approval. The specific rulemaking proposals and
associated guidance material will also clarify what content and format
these data or documents must be in and to whom the information must be
submitted.
While we agree that this approach imposes new challenges on DAHs,
they have already agreed to undertake most of these challenges
voluntarily. The DAH requirements will simply ensure that they meet
those challenges in time to assist the operators. We consider this
necessary for safety.
Conflict With Existing Regulations
AIA/GAMA state there is a conflict with 14 CFR 21.99, which clearly
states the continued airworthiness safety requirements for DAHs.
Paragraph (a) requires the holder to make changes necessary to correct
an unsafe condition. Paragraph (b) allows DAHs to make changes that
will contribute to the safety of the product where there are no unsafe
conditions. AIA/GAMA believe the new approach would require DAHs to
make changes where there are no unsafe conditions to correct.
FAA Response: Although 14 CFR 21.99(b) allows design changes by the
DAH to enhance safety, industry advisory committees, of which the
commenters were participants, have recommended rule changes to require
operators to take actions necessary for safety. For the Aging Airplane
Program rulemakings, the FAA is requiring DAHs to develop data and
documents to support operators in complying with these requirements. We
do not believe this is a conflict with Sec. 21.99. Instead, we believe
it is an extension of our prior use of this section. Section 21.99
establishes the obligation for DAHs to develop data necessary to
address unsafe conditions. These rules would extend that obligation to
other circumstances where their support is necessary for safety.
Non-Regulatory Solutions Should Be Pursued First
Boeing believes the FAA should pursue non-regulatory solutions
first. Boeing notes that there have been cases where the FAA has been
unhappy with the time it took for DAHs to develop data and documents to
assist the operators in meeting regulatory compliance dates. However,
Boeing states that some of those problems were a result of
unrealistically short compliance dates that did not consider other
conflicting priorities. Boeing believes that mandating these
unrealistically short dates will not solve the issues the FAA is trying
to address. Boeing also states that the FAA does not consider the
cumulative burdens of its rulemaking initiatives. Therefore, Boeing
suggests the FAA should instead develop a process to more fully
understand the time constraints associated with developing data and
documents so they can establish more realistic compliance dates.
FAA Response: The FAA infers that Boeing believes the related
operational rules are appropriate, but wants non-regulatory solutions
for providing the data and documents to the operators so they can
comply with the operational rules. The FAA understands Boeing's
rationale to be that if the FAA identified realistic compliance times,
then there would be no need for rules mandating development of the data
and documents to support operator compliance. Therefore, the DAH
requirements would be unnecessary.
For the Aging Airplane Program rulemaking proposals, operators will
not be able to comply with several provisions of the operational rules
without data and documents from DAHs. Since the Aging Airplane Program
addresses several critical safety issues, the FAA believes that we
cannot take the risk that this may be one of the occasions when DAH
support is lacking. A regulatory approach will result in a more uniform
and speedy response to the safety issues covered by the Aging Airplane
Program. Therefore, the FAA believes DAH requirements are necessary to
support the safety objectives of the Aging Airplane Program. In each of
the specific Aging Airplane Program proposals, we will specify why we
believe the DAH requirements are necessary.
The FAA does not agree that compliance times for rulemaking
proposals have been unrealistic, in general. The FAA strives to
identify the best times for compliance that assume sincere efforts from
industry to comply with the requirements (for example, assigning
satisfactory resources, working with the FAA to clarify compliance
methods). When developing compliance times for rulemaking actions, we
also consider industry input, both from advisory committees and
comments received to rulemaking proposals.
For the Aging Airplane Program, the FAA has assessed the cumulative
effect on industry of multiple regulatory actions. As discussed in the
Aging Airplane Program Update, one of the goals of the FAA's review of
the Aging Airplane Program was to identify how to most effectively
align the rulemaking proposals to ensure there was no overlapping or
redundant requirements. As a result of that review and in consideration
of the cumulative impacts, we have proposed changes to the Aging
Airplane Program based on the impact of multiple compliance dates and
the demands placed on both DAHs and the operators.
No Precedent for Placing a Regulatory Burden on DAHs
Boeing believes the FAA has not placed an associated regulatory
burden on DAHs when it previously issued retroactive safety standards.
FAA Response: When the FAA issued SFAR 88, we did place an
associated regulatory burden on DAHs to support the operators'
compliance with the fuel tank safety operational rules. Therefore,
there is precedent for the proposed DAH requirements.
Section 21.21 Excludes Compliance With Additional Airworthiness
Requirements
Boeing states that Sec. 21.21 excludes compliance with any
additional airworthiness requirements in the operational rules as a
condition for issuance of a type-certificate or changed type-
certificate approval.
[[Page 40172]]
FAA Response: The FAA does not agree that Sec. 21.21 excludes
compliance with additional airworthiness requirements. As stated above,
we have the statutory authority to require actions of DAHs to ensure an
acceptable safety level is maintained in the fleet. Sections 21.21 and
21.17 also allow for certain later amendments or regulations to be
applied to design changes as appropriate.
Reason for DAH Requirements
Airbus and AIA/GAMA question the reasons that led to the
development of the DAH requirements.
FAA Response: The DAH Policy Statement sets forth the reasons why
the FAA believes the DAH requirements are necessary for the Aging
Airplane Program rulemakings.
Part 25--Support for Placement
The FAA received several comments about the placement of the DAH
requirements in part 25. While ATA supported this choice, other
commenters objected to the use of part 25 and suggested the following
alternatives: (1) Part 21 (Boeing, Airbus and AIA/GAMA), (2) a new SFAR
(Boeing and AIA/GAMA) and (3) a new part (AIA/GAMA).
FAA Response: The FAA originally believed the proposed location of
the DAH requirements in part 25 was a straightforward and effective
means of ensuring that the data required to support compliance with the
operational rules would be developed and provided to the operators.
However, based on the comments received on the Aging Airplane Program
Update and our own internal discussions on the subject, we now
recognize that part 25 may not be the best location for the DAH
requirements. In addition, in conversations with the other regulatory
authorities, the FAA has become aware of some procedural difficulties
these authorities may experience if certain DAH requirements are in
part 25.
Since we have already developed the NPRMs for the Aging Airplane
Program rulemakings, these NPRMs will likely identify part 25 as the
location for the DAH requirements even though we are now considering
other alternatives. As part of the public comment process for these
rulemakings, we will seek input about alternative locations for the DAH
requirements. We will make any appropriate changes when we develop the
final rules. Each of the final individual Aging Airplane Program
rulemakings will say where we will place the DAH requirements
associated with that rulemaking, along with a justification for this
choice.
Part 25--``Retroactive'' Requirements
GE is concerned that the FAA intends some future part 25
requirements to be ``retroactive.'' GE believes this is a major
departure from established practice.
FAA Response: ``Retroactive'' regulations are not a new practice.
In fact, we have already used part 25 for such a regulation when, in
1990, we added Sec. 25.2 to part 25. This section contains special
retroactive requirements for each applicant for a supplemental type-
certificate (STC)(or an amendment to a type-certificate (ATC)),
irrespective of the date of application. For example, affected STC or
ATC applicants would need to comply with a requirement related to door
locking mechanisms (Sec. 25.783(g)) in effect on October 25, 1967,
even if the airplane was certified to earlier regulations. As discussed
earlier, GE is correct that, regardless of location, we do intend to
adopt requirements applicable to holders of existing design approvals.
While these requirements may appear ``retroactive,'' they would require
DAHs to take actions prospectively.
Part 25--Potential Impact on Delivery Contracts
Airbus states that placing the DAH requirements in part 25 could
impact airplane delivery contracts because they commit DAHs to
compliance with part 25.
FAA Response: Without access to the airplane delivery contract
language referred to, the FAA cannot respond to Airbus' concern
specifically. We have tried to structure the DAH requirements to mirror
the existing requirements of Sec. Sec. 21.50 and 21.99 for DAHs to
``make available'' certain documents. Contractual relationships between
DAHs and operators already recognize this type of requirement. Using
the same terminology, the DAH requirements will impose an obligation on
DAHs to make certain data and documents available to the operators.
However, as noted earlier, the placement of the DAH requirements is
currently under review.
Compliance--General
Boeing, GE and AIA/GAMA raise several issues about compliance with
the DAH requirements.
FAA Response: As stated in the DAH Policy Statement, whenever the
FAA proposes and then issues a DAH requirement, we will clearly specify
(1) what data, documents or action are required to comply with that DAH
requirement, (2) the acceptable methods for attaining compliance, (3)
who has the burden of compliance and (4) how compliance should be
demonstrated to us.
Compliance--Enforcement Policy
Boeing, GE and AIA/GAMA ask the FAA to define its enforcement
policy should it conclude a DAH has failed to comply with the DAH
requirements.
FAA Response: The FAA's general enforcement policies, which are set
forth in 14 CFR part 13 and FAA Order 2150.3, will apply to the DAH
requirements. These general policies provide wide discretion for us to
impose administrative action, fines (up to $25,000 per violation per
day) or action against a DAH's certificate (including suspension or
revocation). If a DAH is found to be non-compliant, we will consider
the circumstances of non-compliance before determining an appropriate
course of action. For example, deliberate violations will be treated
more severely than inadvertent noncompliance. So, any enforcement
action the FAA may choose to take will be in consideration of the
circumstances of the violation and defined on a case-by-case basis.
Compliance--Realistic Dates
ATA states that it is important the FAA ensures compliance periods
applicable to operators are planned realistically, effectively
supported and reserved solely for the actions of the operators. ATA
recommends that phased scheduling may be required in cases where the
development of a product by a supplemental type-certificate (STC)
holder cannot be accomplished or approved until the type-certificate
(TC) holder develops a baseline. ATA believes this approach should
allow the original DAH or an applicant to develop compliant solutions.
FAA Response: The FAA recognizes that compliance with the
operational rules is dependent on FAA approved data being made
available to operators in a timely manner. The primary objective of the
proposed DAH requirements is to ensure that this data is developed and
made available to operators in a timely manner.
The FAA is developing compliance dates that recognize the roles
played by the various parties affected by the Aging Airplane Program
rulemaking proposals and the fact that compliance can be dependent on
the prior action of other parties. For example, for the DAH
requirements, we will have separate compliance dates for DAHs and the
operators, with reasonable gaps between these dates. We recognize that
sometimes STC holder compliance will be dependent on information
developed
[[Page 40173]]
by TC holders. In those cases, we will provide STC holders a suitable
amount of time after TC holder compliance is required.
Applicability--Non-Existent DAHs
Boeing states the DAH requirements set an unbounded precedent to
place regulatory burdens on the DAH for as long as a particular model
is in operation, even after the DAH has ceased to exist.
Airbus and AIA/GAMA believe that it is inappropriate for the FAA to
impose requirements on DAHs to support operators because this approach
does not work for DAHs who are out of business or have surrendered
their type-certificate.
FAA Response: The FAA expects that existing DAHs will support
developing data related to their airplanes no longer in production if
that model is still in operation. We do not believe that this
obligation is a new precedent, as a continuing operational safety
burden on DAHs and the operators already exists. Whether we address
this burden via airworthiness directives or new rules is dependent on
the urgency and scope of the safety issue and the ability to manage the
safety risks. The rulemaking approach, when applicable, can provide for
a more managed and less burdensome implementation of the safety
initiative.
As for the comments about DAHs that no longer exist, while a
technical obligation would be on that DAH to comply with the DAH
requirements, there would be no means to enforce this obligation if the
DAH no longer exists. In this case, the burden will fall on the
operators of these airplanes to develop the data necessary to comply
with the operational rules of the Aging Airplane Program rulemakings.
To accomplish this, there may be some cases where operators may need to
contract with a third party to develop and make this data available.
Applicability--Affected Models
Boeing, Airbus, GE and AIA/GAMA raise several comments about which
airplanes the DAH requirements would apply to.
FAA Response: As stated in the DAH Policy Statement, whenever the
FAA proposes and issues a DAH requirement, we will clearly specify in
the applicable rulemaking which airplanes and the types of operations
that the DAH requirement covers.
The commenters raise various issues that they believe we should
consider before deciding which airplanes should be affected. These
include fleet size, whether an airplane is still in production, and
``as-delivered'' versus ``in-service'' models. The DAH Policy Statement
addresses some of these questions generally. We will consider issues
like these in a specific context when determining the applicability of
any DAH requirement.
Applicability--Burden on Every DAH
Boeing asks the FAA to place an appropriate burden on every DAH.
Boeing goes on to state:
(1) The term DAH includes holders of type-certificates (TC),
supplemental type-certificates (STC), technical service orders
authorizations (TSO) and parts manufacturing authorizations (PMA).
Boeing believes that if the approved designs are affected by an
operational rule for which the FAA mandates DAH data and documents, the
other DAHs should have similar mandates (not just the type-certificate
holders).
(2) STC holders have essentially the same design and continued
operational safety responsibilities as the TC holder. Furthermore, STC
modifications can be very extensive (for example, adding cargo doors,
converting airplanes from passenger to all-cargo configurations,
upgrading cockpit designs).
(3) TSO holders alone possess the knowledge necessary to develop
the data and reports for their FAA-approved products.
FAA Response: The FAA agrees that we must address the ``appropriate
DAHs'' in each of the Aging Airplane Program rulemaking proposals. This
is one reason we are using a regulatory approach, rather than relying
on voluntary actions. Defining the ``appropriate DAHs'' is an issue-
specific determination. For some of the safety initiatives, we will
include STC as well as TC holders. However, since a TSO product becomes
part of the TC for a specific airplane design, we do not anticipate
addressing TSO holders separately from TC holders unless there are
safety issues related to specific TSO articles.
As for PMA holders, they provide replacement or modification parts.
For replacement parts, PMA parts would not have different
considerations from TC holders' parts. The specific rulemaking
proposals may address PMA modification parts. If the FAA determines it
is appropriate to impact these DAHs in future rulemaking initiatives,
we will define that in the specific rulemaking proposal.
Applicability--Effect on TSO Holders
Boeing believes the holder of a Technical Service Order
Authorization (TSO) is also an equally affected DAH, and TSO
requirements are not in part 25.
FAA Response: The FAA does not agree that a TSO holder is
necessarily an equally affected DAH for purposes of DAH requirements. A
TSO article becomes part of the type design of the affected product,
and a TC applicant for a transport category airplane must show that its
product meets all applicable part 25 standards, including those
relevant to the TSO article. The issues addressed by the Aging Airplane
Program's rulemaking proposals relate to structural and wiring
integrity and do not affect TSOs directly. Therefore, these proposals
will not consider TSO holders separately. In the future, if we decide
that fleet-wide airworthiness issues do affect TSO articles, we would
consider adopting DAH requirements that apply specifically to TSO
authorization holders.
Applicability--Impact on Small Businesses
Airbus and AIA/GAMA believe the FAA should consider the impact to
small businesses in its analysis of alternative approaches to achieving
the rulemaking objectives. They each note that many of the supplemental
type-certificate holders are small businesses that must be considered
in the regulatory impact analyses, in accordance with the Regulatory
Flexibility Act of 1980 (RFA).
FAA Response: The FAA recognizes that the RFA requires us to
determine whether a rule will have a significant economic impact on a
substantial number of small entities. When there is a significant
economic impact on a substantial number of small entities, the RFA then
requires us to consider alternative approaches to achieve the
rulemaking objectives.
As part of each Aging Airplane Program rulemaking initiative, the
FAA will perform a RFA analysis to determine the proposed rule's impact
on small businesses and will proceed accordingly based on the results.
Each of the Aging Airplane Program rulemaking proposals will contain a
full discussion of this analysis and our findings. In addition, the
public will have the opportunity to comment on this analysis and our
findings.
Source of Data--DAHs Versus Other Sources of Support
Boeing and AIA/GAMA are concerned that the FAA does not state any
intent to require operators to only use the data generated by DAHs.
Boeing and Airbus also believe that it would be either inappropriate or
unfair to impose requirements on DAHs when other
[[Page 40174]]
sources could offer the requisite support.
FAA Response: The FAA recognizes that DAHs may not be the only
source of the data needed by the operators to meet their obligations
under the Aging Airplane Program. If third parties can develop the
required data or documents on their own, the FAA is not precluding
their involvement in the process. If we required the use of DAH data
only, we would be limiting the flexibility normally allowed operators
and establish a monopoly in favor of DAHs. This would be an
unacceptable outcome.
Furthermore, we believe DAHs should have an advantage over third
parties. We base this on the fact that they have all the original data
necessary to evaluate the current design and develop modifications or
programs that will enable them to show compliance with the operational
rules. Sometimes, only DAHs have the data necessary to develop the
information needed for operator compliance. Third parties interested in
offering competing solutions would need to get that data from DAHs
through licensing agreements (which would likely involve compensation
to DAHs). In both ARAC (for WFD) and ATSRAC (for EAPAS), DAHs have
acknowledged that only they have the necessary data to develop the
required programs (and they have agreed to do so). Therefore, in these
areas, DAHs will be the only source of certain data and documents by
default.
For DAH requirements that may involve development of design
modifications, it is possible that third parties would be competitive
with DAHs. But in some cases, these rules would also require that
airplanes produced after a certain date incorporate the modification.
So, DAHs would have to develop the modification for any model still in
production. This would enable DAHs to amortize their development costs
over a larger fleet. This would provide another competitive advantage
over third parties, who could only amortize their costs over the
existing fleet in need of retrofit.
The FAA recognizes there is a potential for third parties to also
develop and make available some of the necessary support to the
operators. However, we believe it is necessary to adopt DAH
requirements to ensure the appropriate data is available in a timely
manner for the operators to comply with the operational rules of the
Aging Airplane Program.
If a DAH decides that third parties can provide a better market
solution for compliance, the DAH requirements would not prohibit it
from outsourcing the development of the data and documents. This is a
common practice for DAHs in certification and has been used before to
support other operational rules (for example, the reinforced flight
deck door program).
Guidance--Material Requested
Boeing recommends that the FAA consider releasing policy and
associated guidance material concurrent with, or within three months
of, any future rules. Boeing also states that they would expect that
any policy, guidance, schedule or penalty proposed by the FAA would
include public review before implementation. ATA agrees, suggesting the
FAA publish guidance material before, or concurrently with, the
publication of the proposed and final rules.
FAA Response: As stated in the DAH Policy Statement, the FAA will
publish guidance materials associated with the safety initiatives
concurrently with the proposals, or shortly thereafter, so industry can
evaluate all of the related materials and provide comprehensive
comments to the FAA. For the Aging Airplane Program rulemaking
proposals, the FAA intends to draft guidance materials for comment
concurrently with the applicable notice of proposed rulemaking or as
soon thereafter as possible. In addition, we also intend to publish the
final guidance materials concurrently with the applicable final rules
or as soon thereafter as possible.
Effect on Business Arrangement Between DAHs and Operators
Airbus, Boeing and AIA/GAMA state that it is inappropriate for the
FAA to impose requirements on DAHs to support operators because these
requirements have the possibility of changing the business relationship
between operators and DAHs.
FAA Response: The FAA does not intend to adversely impact the
business relationships between DAHs and the operators and we believe
the proposed DAH requirements do not have this effect. In fact, we
believe these requirements actually build on the existing relationship
between operators and DAHs. However, since the commenters do not
provide any justification or rationale for their belief, we cannot
address their specific concern.
Effect on the Legal Relationships for Product Liability
AIA/GAMA state the DAH requirements proposal will have a
substantial effect on the legal relationships between DAHs, suppliers
and operators for product liability.
FAA Response: AIA/GAMA do not provide any justification or
rationale for its statements that the DAH requirements will have a
substantial effect on the legal relationships between DAHs, suppliers
and operators for product liability. The FAA requests that AIA/GAMA
provide additional information on this subject as part of its comments
to any of the Aging Airplane Program rulemaking proposals so we can
respond to AIA/GAMA's concerns.
FAA Will Be Regulating Commercial Air Commerce Financial Interests
Boeing believes the DAH requirements place the government in the
position of regulating commercial air commerce financial interests,
which was supposedly abandoned with deregulation.
FAA Response: The FAA does not agree that the proposed DAH
requirements place the government in the position of regulating
commercial air commerce financial interests. These rules will require
DAHs to develop data and documents to be made available to the
operators to support compliance with operational rules. The requirement
for making data and documents available has a precedent in Sec. Sec.
21.50 and 21.99, which do not regulate financial interests.
As we stated before, we recognize that other parties could offer
support for compliance with the operational rules of the Aging Airplane
Program. However, we cannot predict whether third parties will choose
to participate in those areas where the operators need support to
comply with those operational rules. Therefore, it is necessary to
ensure there is at least one source of timely support. While third
parties could support the operators, because DAHs hold all the
underlying type design data, they are the appropriate ones to identify
as the ultimate source of support.
Need To Address Intent and Regulatory and Commercial Issues
Boeing believes the FAA avoided any reference to DAHs providing the
required data or documents to anyone. If the FAA decides DAHs must
provide these items to the operators, Boeing contends the FAA must
consider the significant additional regulatory and commercial issues
associated with that choice and include them in the Aging Airplane
Program rulemakings or guidance material.
FAA Response: It is the FAA's intent to require DAHs to develop the
necessary data and documents and to make them available to the
operators. In each of the individual Aging Airplane Program rulemaking
proposals, we will
[[Page 40175]]
provide specifics about all aspects of the DAH requirements, including
our reasons for decision to proceed with the DAH requirements and the
regulatory and economic impact of our decision.
Need To Address Problem and Safety Benefits
Boeing believes the FAA must be clear about the exact problem it is
trying to solve in the specific regulatory proposal and make the case
that the proposed solution is necessary. In addition, Boeing believes
the FAA must explain what safety benefits are derived from placing an
additional regulatory burden on DAHs, separate from the benefits to be
derived from placing a regulatory burden on the operators.
FAA Response: Each rulemaking initiative of the Aging Airplane
Program will specify the exact safety issue being addressed and explain
why the proposed solution is needed.
In addition, the FAA will evaluate the regulatory costs and
benefits for each of the Aging Airplane Program's rulemaking proposals.
We will present our findings in each proposal. However, without the
transfer of the necessary data, analysis and documentation from DAHs to
the operators, the safety benefit cannot be achieved. Thus, the
anticipated benefit will be assessed for the DAH compliance actions and
the operator compliance actions together.
Need for Prior Meetings
NACA recommends the FAA convene a meeting of an appropriate group
of stakeholders to thoroughly air the issues associated with the DAH
requirements before any final rule is issued.
AIA/GAMA state that industry does not have a clear enough
understanding of the problem the FAA is trying to address through the
DAH requirements. Therefore, AIA/GAMA propose the FAA hold a public
workshop on this topic prior to moving ahead with such a significant
and fundamental change to the existing regulations.
ATA also recommends the FAA consult with industry to avoid
unintended consequences.
FAA Response: The FAA's intent in providing the Aging Airplane
Program Update was twofold: (i) To provide a summary of the findings
from our review of the Aging Airplane Program and (ii) to outline the
rulemakings that we plan as a result of this review. It was always our
intent to provide the specifics about these matters in the individual
rulemaking proposals for the Aging Airplane Program. Therefore, we
recognize there was not enough information in the Aging Airplane
Program Update for industry to fully assess the impact of the DAH
requirements. We believe that any confusion caused by this will be
addressed after industry has had the opportunity to read each of the
Aging Airplane Program rulemaking proposals. In addition, industry will
have the opportunity to comment on each of the rulemaking proposals and
we will review, consider and address any comments and/or consequences
identified by industry that we have not anticipated.
As for the suggestion that the FAA hold a public meeting, we will
determine if a meeting is necessary after the first notice of proposed
rulemaking proposing DAH requirements is issued.
Harmonization
Airbus and AIA/GAMA request that the FAA harmonize their proposals
with other aviation authorities.
FAA Response: The FAA has already discussed our plan for the Aging
Airplane Program with management and specialists from EASA and
Transport Canada. We have asked that they identify Aging Airplane
Program rulemaking initiative points of contact so we can begin
discussions with them about the Aging Airplane Program rulemaking
proposals. As most of the technical aspects of the rules are based on
recommendations from advisory committees, on which other authorities
participated, many of the requirements should already be harmonized. We
plan to work with the other authorities so our rulemaking plans for
these initiatives will be harmonized to the greatest extent
practicable.
Uncertainty About Future Responsibilities of a DAH
Boeing is concerned that if the FAA begins requiring changes to
design approvals (certificates) for upgrades in safety, as opposed to
declaring an unsafe condition, it creates significant uncertainty about
future responsibilities of a DAH.
Boeing also believes the FAA has a long history of mandating
changes to a type-certificate only when an unsafe condition exists.
This has been done to bring the airworthiness of the airplane up to its
certificated safety level and not because it wants to upgrade the
safety level for in-service airplanes.
FAA Response: The FAA does not agree that requiring changes to
design approvals for upgrades in safety, as opposed to declaring an
unsafe condition, creates significant uncertainty about the future
responsibilities of a DAH. The uncertainty of future actions necessary
to maintain a certain safety level for the existing fleet is a reality
for any regulated industry.
Whether we classify any particular safety issue as an ``unsafe
condition'' and issue ADs on a model-by-model basis, or whether we
address fleet-wide problems through general rulemaking, the issues
being addressed were not anticipated by either the applicant or the FAA
at the time of certification.
As the FAA becomes aware of safety issues in the fleet and
determines that additional requirements are necessary to ensure an
acceptable safety level, we work with industry to define appropriate
actions. We adopt these actions only after we provide full notice and
opportunity to comment (except for emergency actions). This situation
is the same for the operators as well as DAHs.
Effect on Type-Certificates
Boeing believes that adding new requirements to an existing type-
certificate (TC), as a condition of the continued validity of that TC,
is the same as saying the old TC is invalid and a new TC must be
issued. Boeing states that it appears the FAA wants to change its
historical practice for DAHs by placing a continuing burden on them as
a condition for continued validity of a design approval. Finally,
Boeing maintains that any new requirement placed on a DAH would change
the conditions under which that certificate remains valid, not because
of an unsafe condition, but because the FAA wishes to raise the general
level of safety of airplanes in service.
FAA Response: The FAA does not agree that adding new requirements
for existing TC holders affects the validity of the TC. These
requirements only mandate new actions by the TC holders. However, while
the rule itself does not invalidate the TC, the FAA has the authority
to suspend or revoke the TC if the TC holder violates the requirements
and the FAA believes the violation warrants such action.
This is comparable to the situation for operators when we adopt an
operational rule. In that case, imposing a new requirement on the
operators does not ``invalidate'' their operating certificate. It
simply imposes a new requirement on the certificate holder. However,
failure to comply with the operational rules may subject an operator to
FAA action against its certificate.
Regulatory Analysis Should Separate Operator and DAH Cost/Benefits
AIA/GAMA believe the operator and DAH must be considered
independently in the cost/benefit analysis of the DAH requirements.
[[Page 40176]]
Boeing agrees, stating the FAA must perform a regulatory analysis
each time the FAA places a burden on the DAH and this analysis should
separate operator and DAH costs and benefits. Boeing also believes that
since the FAA must define the cost burden and expected benefits
associated with any particular rule, the FAA could not issue a single
rule that automatically imposes a burden for undefined future
operational rule changes. Finally, Boeing states the regulatory
analysis must also consider alternative regulatory actions.
FAA Response: Each time the FAA proposes to adopt a DAH
requirement, the FAA will conduct a regulatory analysis of the specific
change. As is the case with all rulemaking proposals, the regulatory
evaluations for each of the Aging Airplane Program rulemaking proposals
will consider the costs and benefits for all affected parties and will
address any alternative regulatory approaches that we considered.
Historically, when the FAA issued operational rules (without
associated DAH requirements), we determined the costs the DAH would
incur to support the initiative. Without the DAH support, operators may
not be able to comply, in which case the anticipated safety benefits
would not be achieved. So, this aspect was addressed in regulatory
evaluations for operational rules even without the specific
requirements for DAHs to develop the data or documents necessary for
operator compliance. While we can identify the DAH and operator costs
separately, the benefits are dependent on both actions and we will not
estimate them separately.
``Overwhelming'' Workload for FAA
Airbus believes the workload created by enacting the DAH
requirements would be overwhelming to the FAA. Airbus believes there is
substantial training and documentation that would need to be developed
to prepare the FAA for this activity. Airbus also states the
requirement for the FAA to review and approve data submittals extends
the time to achieve compliance by the operations.
FAA Response: Regardless of whether the FAA adopts DAH
requirements, we would have a similar workload, as the design and
program approvals would still be necessary. The DAH requirements
provide advantages such as:
(1) Standardized application of guidance material;
(2) Compliance planning to streamline the coordination of the
actions required of DAHs; and
(3) Specified compliance dates for DAHs.
These advantages reduce our workload and increase our efficiency
because we have defined goals and objectives and means to ensure that
DAHs are fulfilling them.
In addition, the FAA has tasked ARAC to develop recommendations for
addressing certain issues and the necessary data for compliance. This
will provide guidance for DAHs to develop standardized data. The
associated ARAC/ASTRAC standardized approach should reduce the review
time and workload.
As for training, the FAA intends to develop training to provide a
better understanding of the technical and administrative requirements
and processes associated with the Aging Airplane Program. We will make
this training available to FAA employees, other aviation authorities
and industry.
Finally, the compliance plan requirements of the proposed rules
will address Airbus' concern about the timeliness of FAA approvals.
This will ensure both the DAH and the FAA have a good understanding of
the DAH's proposed compliance methods and deliverables. It will also
provide for a means to monitor the compliance progress and provide a
means for correction, if determined necessary before final submittal.
May Force Retirement of Some Airplane Models
Airbus notes the FAA's past approach to airworthiness issues placed
the burden on the operator to make a decision whether or not to have
the required analyses and data developed. Under the DAH requirement
approach, Airbus believes that, if the operator and DAH cannot reach
agreement on the economic terms of compliance, the operator would be
forced to retire the airplane.
FAA Response: The cost recovery is a commercial issue between DAHs
and operators. Each DAH is free to charge whatever the market will bear
to recoup its costs associated with developing the data and documents
required by the DAH requirements. Based on the amount of this DAH fee
and the costs associated with complying with the operational rules,
each operator will then have to make an economic decision as to whether
these costs are offset by future revenue streams from a fleet of
airplanes. The FAA recognizes that this decision may result in an
operator deciding to retire certain airplanes rather than incur these
costs.
Miscellaneous Comments
Expansion of Aging Program to Non-Structure Related Parts of Airplanes
DGAC would like the FAA to expand its aging activity to all systems
that could be involved in hazardous or catastrophic failure. DGAC
states that it has found it useful to perform an aging systems analysis
on these systems for Airbus airplanes and believes that such an
analysis would be of benefit to other transport category airplanes of
similar design. DGAC believes the most satisfactory way to put such an
activity into force is by updating the regulations by expanding their
scope to the non-structure related parts of airplanes.
FAA Response: The FAA shares DGAC's concerns about the aging of all
critical systems in airplanes. We will work closely with DGAC and other
aviation authorities to develop harmonized approaches to resolving
these aging issues.
Generally, we identify and address aging issues through the
airworthiness directive process when appropriate. Under EAPAS, the FAA,
JAA, Transport Canada and industry successfully identified and
addressed the aging issues in airplane wiring interconnection systems.
Also, to address specific items, we are proactively working with EASA,
Transport Canada and DAHs to study and identify aging issues in
mechanical systems. Our Aging Mechanical Systems Program consists of
various projects, including:
(1) Testing single-element, dual-load path flight control linkages
(a report has been completed and is available on request);
(2) An aging flight controls systems assessment to develop methods
to study and assess the safety of mechanical systems (this assessment
is in work); and
(3) A new 18-month study of emergency evacuation systems to
evaluate current problems with aging operating emergency evacuation
slides and doors (this study is expected to be completed in mid-2006).
Future work will focus on other aging mechanical systems including
hydraulic lines and oxygen systems.
In addition, application of the new certification requirement for
wiring systems will include airplane engine wiring. However, because of
the rigorous maintenance requirements and procedures currently in
place, we did not consider engines as part of the Aging Airplane
Program. Therefore, we welcome any information that DGAC might have
about aging issues for propulsion systems.
[[Page 40177]]
Instructions for Continued Airworthiness
TATSCI asks for an explanation of how the FAA would mandate
operators of in-service aircraft, engines and propellers to comply with
the current requirements for Instructions for Continued Airworthiness
(ICA). TATSCI points out that most products certified before the ICA
requirements existed do not have ICA.
FAA Response: Before the ICA requirements existed, Sec. 25.1529
required type-certificate holders to provide maintenance manuals
containing much of the i