National Emission Standards for Hazardous Air Pollutants for Petroleum Refineries: Catalytic Cracking Units, Catalytic Reforming Units, and Sulfur Recovery Units, 6930-6973 [05-2308]
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[OAR–2002–0033; AD–FRL–7969–9]
RIN 2060–AK51
National Emission Standards for
Hazardous Air Pollutants for Petroleum
Refineries: Catalytic Cracking Units,
Catalytic Reforming Units, and Sulfur
Recovery Units
Environmental Protection
Agency (EPA).
ACTION: Direct final rule; amendments.
AGENCY:
SUMMARY: On April 11, 2002, pursuant
to section 112 of the Clean Air Act
(CAA), the EPA issued national
emission standards to control hazardous
air pollutants emitted from catalytic
cracking units, catalytic reforming units,
and sulfur recovery units at petroleum
refineries. This action promulgates
amendments to several sections of the
existing standards. The amendments
will change the affected source
designations and add new compliance
options for catalytic reforming units that
use different types of emission control
systems, new monitoring alternatives for
catalytic cracking units and catalytic
reforming units, and a new procedure
for determining the metal or total
chloride concentration on catalyst
particles. The amendments will also
defer technical requirements for most
continuous parameter monitoring
systems, clarify testing and monitoring
requirements, and make editorial
corrections.
The final amendments will be
effective on April 11, 2005, unless we
receive significant adverse comments by
March 11, 2005, or by March 28, 2005
if a public hearing is requested. If such
comments are received, we will publish
a timely withdrawal in the Federal
Register indicating which amendments,
paragraph, or section will become
effective and which amendments,
paragraph, or section are being
withdrawn due to adverse comment.
Any distinct amendment, paragraph, or
section of the direct final amendments
for which we do not receive adverse
DATES:
comment will become effective on April
11, 2005.
ADDRESSES: Comments. Submit your
comments, identified by Docket ID No.
OAR–2002–0033, by one of the
following methods:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the on-line
instructions for submitting comments.
• Agency Web site: https://
www.epa.gov/edocket. EDOCKET, EPA’s
electronic public docket and comment
system, is EPA’s preferred method for
receiving comments. Follow the on-line
instructions for submitting comments.
• E-mail: a-and-r-docket@epa.gov.
• Fax: (202) 566–1741.
• Mail: National Emission Standards
for Hazardous Air Pollutants (NESHAP)
for Petroleum Refineries: Catalytic
Cracking Units, Catalytic Reforming
Units, and Sulfur Recovery Units
Docket, Environmental Protection
Agency, Mailcode: 6102T, 1200
Pennsylvania Ave., NW., Washington,
DC 20460. Please include a total of two
copies.
• Hand Delivery: Environmental
Protection Agency, 1301 Constitution
Avenue, NW., Room B102, Washington,
DC 20460. Such deliveries are only
accepted during the Docket’s normal
hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions: Direct your comments to
Docket ID No. OAR–2002–0033. The
EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.epa.gov/edocket, including any
personal information provided, unless
the comment includes information
claimed to be Confidential Business
Information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through EDOCKET,
regulations.gov, or e-mail. The EPA
EDOCKET and the Federal
regulations.gov Web sites are
‘‘anonymous access’’ systems, which
means EPA will not know your identity
or contact information unless you
provide it in the body of your comment.
If you send an e-mail comment directly
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32411
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to EPA without going through
EDOCKET or regulations.gov, your email address will be automatically
captured and included as part of the
comment that is placed in the public
docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses.
Docket: All documents in the docket
are listed in the EDOCKET index at
https://www.epa.gov/edocket. Although
listed in the index, some information is
not publicly available, i.e., CBI or other
information whose disclosure is
restricted by statute. Certain other
information, such as copyrighted
materials, is not placed on the Internet
and will be publicly available only in
hard copy form. Publicly available
docket materials are available either
electronically in EDOCKET or in hard
copy form in Docket ID No. OAR–2002–
0033 (or A–97–36), EPA/DC, EPA West,
Room B102, 1301 Constitution Ave.,
NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air Docket is (202) 566–
1742.
Mr.
Robert B. Lucas, Emission Standards
Division (C439–03), Office of Air
Quality Planning and Standards,
Environmental Protection Agency,
Research Triangle Park, NC 27711,
telephone number (919) 541–0884, fax
number (919) 541–3470, e-mail address:
lucas.bob@epa.gov.
FOR FURTHER INFORMATION CONTACT:
Regulated
Entities. Categories and entities
potentially regulated by this action
include:
SUPPLEMENTARY INFORMATION:
Examples of regulated entities
Petroleum refineries that operate catalytic cracking units, catalytic reforming units, or sulfur recovery units.
Not affected.
Not affected.
American Industry Classification System.
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This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility is regulated by this
action, you should examine the
applicability criteria in 40 CFR 63.1561
of the NESHAP for petroleum refineries:
Catalytic cracking units, catalytic
reforming units, and sulfur recovery
units. If you have questions regarding
the applicability of this action to a
particular entity, consult the contact
person listed in the preceding FOR
FURTHER INFORMATION CONTACT section.
Worldwide Web (WWW). In addition
to being available in the docket, an
electronic copy of today’s direct final
rule amendments will also be available
on the Worldwide Web (WWW) through
the Technology Transfer Network
(TTN). Following the Administrator’s
signature, a copy of the direct final rule
amendments will be placed on the
TTN’s policy and guidance page for
newly proposed or promulgated rules at
https://www.epa.gov/ttn/oarpg. The TTN
provides information and technology
exchange in various areas of air
pollution control. If more information
regarding the TTN is needed, call the
TTN HELP line at (919) 541–5384.
Judicial Review. Under section
307(b)(1) of the CAA, judicial review of
the direct final amendments is available
only by filing a petition for review in
the U.S. Court of Appeals for the District
of Columbia Circuit by April 11, 2005.
Under section 307(d)(7)(B) of the CAA,
only an objection to the final
amendments that was raised with
reasonable specificity during the period
for public comment can be raised during
judicial review. Moreover, under section
307(b)(2) of the CAA, the requirements
established by the final amendments
may not be challenged separately in any
civil or criminal proceedings brought by
the EPA to enforce these requirements.
Comments. We are publishing the
amendments as a direct final rule
without prior proposal because we view
the amendments as noncontroversial
and do not anticipate adverse
comments. However, in the Proposed
Rules section of this Federal Register,
we are publishing a separate document
that will serve as the proposal for the
amendments contained in this direct
final rule in the event that significant
adverse comments are filed. If we
receive any significant adverse
comments on one or more distinct
amendments, we will publish a timely
withdrawal in the Federal Register
informing the public which provisions
will become effective and which
provisions are being withdrawn due to
adverse comment. We will address all
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public comments in a subsequent final
rule based on the proposed rule. We
will not institute a second comment
period on this direct final rule. Any
parties interested in commenting must
do so at this time.
Outline. The information presented in
this preamble is organized as follows:
I. Background
II. Summary of the Direct Final Rule
Amendments
A. How are we changing the affected
source designations?
B. How are we changing the testing and
monitoring requirements for catalytic
cracking units?
C. What new procedure is available for
determining the metal or total chloride
concentration on catalyst particles?
D. What new alternative is available for
calculating the volumetric flow rate of
exhaust gases from catalytic cracking
units?
E. What new monitoring alternative is
available for a catalytic cracking unit
with a wet scrubber if the unit is subject
to the new source performance standards
for petroleum refineries?
F. How are we clarifying the emission
limitations for catalytic reforming units?
G. How are we changing the monitoring
requirements for catalytic reforming
units?
H. What new options are available for a
catalytic reforming unit with an internal
scrubbing system?
I. What new options are available for a
catalytic reforming unit with a different
type of control system?
J. How are we changing the requirements
for continuous parameter monitoring
systems?
K. What corrections are we making?
III. Summary of Non-Air Health,
Environmental, Energy, and Cost Impacts
IV. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health &
Safety Risks
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Congressional Review Act
I. Background
On April 11, 2002 (67 FR 17762), we
issued the national emission standards
for hazardous air pollutants (NESHAP)
for catalytic cracking units (CCU),
catalytic reforming units (CRU), and
sulfur recovery units (SRU) at petroleum
refineries (40 CFR part 63, subpart
UUU). The NESHAP establish emissions
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limits for hazardous air pollutants
(HAP) emitted from vents on the three
types of process units, as well as work
practice standards for by-pass lines. The
NESHAP implement section 112(d) of
the CAA by requiring all petroleum
refineries that are major sources to meet
standards reflecting the application of
the maximum achievable control
technology (MACT).
After publication of the NESHAP, two
industry trade associations and various
individual refineries raised issues and
questions regarding the applicability of
the NESHAP and the technical
requirements for installation, operation,
and maintenance of continuous
parameter monitoring systems (CPMS).
The industry representatives and a
control technology manufacturer also
requested that we clarify the
requirements for CRU depressurizing
and purging, add more compliance
provisions for CRU with internal
scrubbing systems, and include new
provisions for CRU that use emission
control technologies other than
scrubbers. The industry representatives
also requested clarification of various
performance testing and monitoring
provisions. Other questions were raised
at an implementation workshop held in
January 2003. Today’s direct final rule
amendments respond to the issues
raised since promulgation and will
reduce compliance uncertainties,
encourage the use of new control
technologies, and improve
understanding of the NESHAP
requirements.
In addition, since publication of the
NESHAP, we have identified a number
of minor technical and editorial errors
requiring correction. Rather than
publish a separate notice of corrections,
we are including those changes along
with the amendments.
II. Summary of the Direct Final Rule
Amendments
A. How Are We Changing the Affected
Source Designations?
One of the issues raised by the
industry representatives concerns the
language in 40 CFR 63.1562 where we
identified the affected sources as each
CCU that regenerates catalyst, each CRU
that regenerates catalyst, and each SRU
and the tail gas treatment unit serving
it. In designating the affected source as
the unit rather than the vent or group of
vents on the unit (as originally
proposed), we inadvertently made the
NESHAP more stringent for some
facilities, and these facilities did not
have an opportunity to comment on the
change. Therefore, we are revising the
designation of affected sources to be
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more consistent with the rule as
proposed. The direct final rule
amendments define the process unit
affected sources as:
• The process vent or group of
process vents on fluidized CCU units
that is associated with regeneration of
the catalyst used in the unit (i.e., the
catalyst regeneration flue gas vent).
• The process vent or group of
process vents on CRU (including but not
limited to semi-regenerative, cyclic, or
continuous processes), that is associated
with regeneration of the catalyst used in
the unit. This affected source includes
vents that are used during the unit
depressurization, purging, coke burn,
and catalyst rejuvenation.
• The process vent or group of
process vents on Claus or other types of
sulfur recovery plant units or the tail gas
treatment units serving sulfur recovery
plants that is associated with sulfur
recovery.
B. How Are We Changing the Testing
and Monitoring Requirements for
Catalytic Cracking Units?
The initial compliance provisions in
40 CFR 63.1564(b)(1) require the owner
or operator to install, operate, and
maintain a CPMS according to the
requirements in 40 CFR 63.1572 and
Table 3 to subpart UUU. Facilities that
are not subject to the new source
performance standards (NSPS) for
petroleum refineries and that elect to
meet the particulate matter (PM) or
nickel (Ni) limit in the NESHAP are
required to monitor the gas flow rate to
a wet scrubber. After promulgation,
industry representatives recommended
that we revise the CCU monitoring
requirements to allow gas flow rate
measurements before or after the control
device. The direct final rule
amendments revise the requirements in
Table 3 to subpart UUU to allow
measurement of the gas flow rate
entering or exiting the control device.
This change will improve
implementation of the NESHAP and
avoid unnecessary costs of changing
current practices. The direct final rule
amendments also revise the footnotes to
Tables 3 and 7 to subpart UUU to
change the citation for the alternative
method for determining gas flow rate
from 40 CFR 63.1573(a) to 40 CFR
63.1573(a)(1) to accommodate the new
alternative for calculating the
volumetric flow rate of exhaust gases
when computing the PM emissions rate.
The initial compliance provisions in
40 CFR 63.1564(b)(2) require the owner
or operator to conduct a performance
test for certain CCU according to the
requirements in Table 4 to subpart
UUU. After promulgation, industry
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representatives recommended that we
delete the sampling rate requirements
cited for EPA Method 29 (40 CFR part
60, appendix A). According to the
commenters, the sampling rate
requirement is unnecessary because the
method already includes appropriate
sampling requirements. We agree and
have deleted the 0.028 dry standard
cubic meters per minute (dscm/min)/
0.74 dry standard cubic feet per minute
(dscf/min) sampling rate requirement
from Table 4 to subpart UUU.
C. What New Procedure Is Available for
Determining the Metal or Total Chloride
Concentration on Catalyst Particles?
The owner or operator of a CCU
subject to a Ni limit for inorganic HAP
emissions must determine the
equilibrium catalyst (E-cat) Ni
concentration value during the initial
performance test and at frequent
intervals afterward for monitoring
requirements. Several methods are
currently used within the industry for
this purpose and are referenced in the
NESHAP, as well as any alternative
method satisfactory to the
Administrator. Industry experts and
vendors recommended that the
NESHAP allow a new procedure that
was not fully developed at the time the
NESHAP were promulgated. The direct
final rule amendments add the new
procedure, ‘‘Determination of Metal
Concentration on Catalyst Particles
(Instrumental Analyzer Procedure)’’ to
appendix A of subpart UUU. This
procedure can be used to analyze
catalyst particles (Ni compounds and
total chlorides) from CCU, CRU, and
other processes specified within EPA
regulations. The direct final rule
amendments revise Table 4 to subpart
UUU to reference the new procedure.
D. What New Alternative is Available
for Calculating the Volumetric Flow
Rate of Exhaust Gases From Catalytic
Cracking Units?
The initial compliance provisions in
40 CFR 63.1564(b)(4) require the owner
or operator of a CCU subject to the PM
limit in the NSPS for petroleum
refineries to compute the PM emission
rate using Equation 1 of 40 CFR 63.1564.
This calculation requires measurement
of the volumetric flow rate of exhaust
gas from the catalyst regenerator (‘‘Qr’’).
The direct final rule amendments revise
the definition of ‘‘Qr’’ to refer to a new
alternative procedure in 40 CFR
63.1573(a)(2) that can be used to
determine the volumetric flow rate of
exhaust gas. This procedure can be used
by plants that have a gas analyzer
installed in the catalytic cracking
regenerator exhaust vent prior to the
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addition of air or other gas streams. The
new alternative allows measurement of
the flow rate after an electrostatic
precipitator, but requires measurement
of the flow rate before a carbon
monoxide boiler.
E. What New Monitoring Alternative is
Available for a Catalytic Cracking Unit
With a Wet Scrubber if the Unit Is
Subject to the New Source Performance
Standards for Petroleum Refineries?
The NSPS for petroleum refineries (40
CFR part 60, subpart J) require a
continuous opacity monitoring system
(COMS) for a fluidized CCU to
demonstrate continuous compliance
with the opacity limit in 40 CFR
60.102(a)(2). Subpart UUU requires
facilities that are already subject to the
NSPS to meet the NSPS requirements,
including the opacity limit and COMS
requirements.
Technical experience has shown that
COMS are not feasible for wet scrubber
PM control systems. We have already
acknowledged the technical problems
associated with the use of COMS on wet
scrubbers by requiring other monitoring
methods (CPMS for pressure drop and
liquid-to-gas ratio). However, these
requirements apply under other
compliance options and not to CCU
already subject to the NSPS.
Some facilities with CCU subject to
the NSPS use wet scrubbers to meet the
PM limit and already have alternative
monitoring requirements approved
under the NSPS. For these reasons, one
industry representative requested that
the NESHAP accept alternative
monitoring requirements that have
already been approved under the NSPS.
Therefore, we are adding a new
paragraph (f) to 40 CFR 63.1573 to
provide for use of the approved
alternative under subpart UUU.
Monitoring alternatives for CCU
subject to the NSPS that have already
been approved may not meet the criteria
for MACT standards. For example, the
alternative may not include provisions
for demonstrating continuous
compliance such as meeting an
operating limit, collecting and reducing
monitoring data, and recordkeeping/
reporting requirements. While we
cannot automatically approve an
alternative that we have not seen, we
see no reason to require a second formal
approval process for the same control
system and emission limit. To this end,
we have added procedures for
requesting alternative requirements
specific to this situation.
We are requiring that an owner or
operator submit a copy of the approved
alternative monitoring method in the
notification of compliance status (or
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before), along with a brief description of
the continuous monitoring system, the
applicable operating limit, and the
continuous compliance requirements.
We will contact you within 30 calendar
days after receipt, to tell you if the
alternative is approved. This alternative
does not eliminate your responsibility to
comply with the opacity limit, which
would remain applicable for
enforcement purposes. This option is
not available to facilities that elect to
comply with the NSPS requirements in
subpart UUU. These facilities must
request an alternative monitoring
method under the procedures in 40 CFR
63.8(f).
F. How Are we Clarifying the Emission
Limitations for Catalytic Reforming
Units?
The requirements for organic HAP
emissions in 40 CFR 63.1566(a)(3) state
that the CRU emissions and operating
limits in Tables 15 and 16 to subpart
UUU apply to emissions from process
vents that occur during depressuring
and purging operations. The NESHAP
specify in 40 CFR 63.1566(a)(4) that the
limits do not apply to depressurizing
and purging operations when the reactor
vent pressure is 5 pounds per square
inch (psig) or less. Applicable process
vents include those used during unit
depressurization, purging, coke burn,
catalyst rejuvenation, and reduction or
activation purge. Industry
representatives noted the current
language is unclear as to whether the
limits apply only to the initial
depressurization cycle or include
subsequent depressuring and purging
cycles when the reactor pressure is
greater than 5 psig. In response, we are
amending 40 CFR 63.1566(a)(3) to
clarify our intent regarding the control
of organic HAP emissions from CRU
depressurizing and purging.
Our intent in the NESHAP was that
the organic HAP requirements apply to
the initial depressuring and catalyst
purging operations that occur prior to
coke burn-off. Organic HAP emissions
are expected during the initial
depressurization and catalyst purge
cycles. No additional organic HAP
emission controls are used during coke
burn-off, beyond the combustion
process inherent during this process,
and our data indicate there are minimal
organic emissions from coke burn-off
and subsequent CRU regeneration cycle
purges.
Industry representatives suggested
that we limit the applicability of the
emissions limit to only the initial
depressuring and first nitrogen purge.
We do expect that, after some number
of purges, the HAP concentration in the
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purge may be less than the required
outlet HAP concentration from a
combustion control device. Under the
NESHAP, all purges greater than 5 psig
go to a combustion control device (or
equivalent combustion device),
regardless of the HAP concentration in
the affected stream.
Initially, we attempted to specify the
number of purges to be controlled
because the organic HAP emissions
would generally be very low beyond the
first or second purge. However, our
information indicates that the purging
processes vary widely (e.g., different
systems use different purge gases,
different purge temperatures, and
different amounts of purge gas per unit
of catalyst). Consequently, specifying
the number of purges that must be
controlled does not necessarily reflect a
performance level. Additionally, recent
data show that, for some CRU purge
conditions, subsequent purges after the
initial nitrogen purge may contain
substantial amounts of benzene—on the
order of 100 parts per million by volume
(ppmv), which translates to emissions of
about 1 ton per year (tpy). For other
process purging conditions, however,
subsequent purges have very low levels
of HAP. We concluded that mandating
specific purging conditions would
reduce operator flexibility and would
make compliance, for certain CRU
processes, to be technically infeasible.
We decided, therefore, to clarify that
uncontrolled purging operations greater
than 5 psig are acceptable if the total
organic carbon (TOC) concentration is
less than the currently required outlet
concentration of a combustion control
device (i.e., less than 20 ppmv), and to
provide compliance options for these
purges.
Furthermore, the background
information supporting the performance
achievable by a combustion control
device indicates that the 20 ppmv
emissions limit was established ‘‘by
compound exit concentration’’ rather
than by a specified indicator of TOC,
such as propane. As the primary HAP of
concern from these CRU depressuring
and purging vents is benzene, it is more
appropriate to establish the 20 ppmv
emission limit as hexane (i.e., a C6
hydrocarbon) rather than as propane.
We are, therefore, changing the CRU
TOC concentration requirements (which
are used as a surrogate for organic HAP)
to 20 ppmv TOC or nonmethane TOC
(dry basis as hexane), corrected to 3
percent oxygen. This applies to both the
concentration limit for the control
device and the concentration limit for
emissions discharged directly to the
atmosphere.
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This approach adds compliance
options for ‘‘uncontrolled’’ purging
cycles that are greater than 5 psig and
less than 20 ppmv TOC (dry basis as
hexane). First, the purging conditions
used by the plant to remove organic
HAP from the CRU catalyst during
controlled purges prior to direct release
to the atmosphere must be specified in
the operation, maintenance, and
monitoring plan. An initial performance
test is conducted on the first directly
released catalyst purge (following the
purging conditions specified in the
plan) to demonstrate that the purges
specified in the plan effectively achieve
the required emission limit.
Subsequently, adherence to the purging
procedures as specified in the plan is
used to demonstrate continuous
compliance.
Industry representatives also
requested that we clarify the emission
limits for organic HAP emissions from
CRU in 40 CFR 63.1567(a) to indicate
which limits apply when different
reactors in the CRU are regenerated in
separate regeneration systems. The
direct final rule amendments state that,
in this case, the emission limits in Table
22 to subpart UUU apply to each
separate regeneration system. The direct
final rule amendments also clarify that
the TOC outlet concentration limit is 20
ppmv dry basis as hexane.
In response to industry comments, we
expanded the number of test methods
that can be use to measure organic HAP
emissions. For the 98 percent mass
emission reduction standard, you can
use EPA Method 25 in 40 CFR part 60,
appendix A, to directly measure
nonmethane TOC as carbon or the
combination of EPA Methods 25A and
18 in 40 CFR part 60, appendix A, to
determine nonmethane TOC emissions.
If the outlet TOC concentration is
expected to be less than 50 ppmv (as
carbon), you can use EPA Method 25A
to measure the TOC concentration as
hexane. For the 20 ppmv concentration
limit, you can measure the TOC
concentration using EPA Method 25A or
determine the nonmethane TOC
concentration using the combination of
Methods 25A and 18. We made changes
to the equations in 40 CFR 63.1564 and
relevant tables to make these
distinctions. We also added a definition
of ‘‘nonmethane TOC’’ to 40 CFR
63.1579.
The direct final rule amendments also
clarify the inorganic HAP emission and
operating limits to indicate that the
requirements apply to each applicable
CRU process vent during coke burn-off
and catalyst rejuvenation. In response to
industry comments, we are also
changing the compliance equations in
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40 CFR 63.1567 to allow for hydrogen
chloride (HCl) measurements below
detectable limits of the method after
correction for oxygen content.
G. How Are we Changing the Monitoring
Requirements for Catalytic Reforming
Units?
The NESHAP allow plants to measure
and record the pH of the water (or
scrubbing liquid) exiting the scrubber at
least once an hour as an alternative to
a pH CPMS. After promulgation,
industry representatives recommended
that we allow alkalinity measurements
as an alternative to pH. Alkalinity
measurements are more reliable because
they give the actual acid content of the
water (or scrubbing liquid) while pH
measurements indicate only how much
(more or less) acid is needed. We agree
and have changed 40 CFR 63.1573(b) to
allow plants to measure and record the
alkalinity of the water (or scrubbing
liquid) exiting the wet scrubber at least
once an hour during coke burn-off and
catalyst rejuvenation using titration as
an alternative to a CPMS. We have also
changed Tables 23, 24, 25, and 28 to
subpart UUU to include the alternative
for alkalinity measurements. In response
to industry comments, we have also
allowed the pH alternative to apply to
CRU meeting the HCl percent reduction
standard.
The NESHAP allow plants to measure
the catalytic regenerator exhaust gas
flow rate from a CCU as an approved
alternative to a CPMS if the unit does
not introduce any other gas streams into
the catalyst regeneration vent (i.e.,
complete combustion units with no
additional combustion devices). In
response to industry comments, we
have expanded the alternative in 40 CFR
63.1573(a) to apply to CRU that operate
as a constant pressure system during the
coke burn and rejuvenation cycles.
After promulgation, industry
representatives recommended that we
also expand the CRU monitoring
requirements to allow gas flow rate
measurements before or after the control
device. We agree and have changed
Tables 24 and 25 of subpart UUU
accordingly.
In response to questions raised at
implementation workshops for plant
personnel, we have added provisions to
the performance test requirements for
CRU to reflect differences among semiregenerative, cyclic, and continuous
processes. The direct final rule
amendments require plants to test semiregenerative and cyclic units during the
coke burn-off and catalyst rejuvenation
cycle. However, the tests cannot be done
during the first hour or the last 6 hours
of the cycle for a semi-regenerative unit,
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or during the first hour or the last 2
hours of the cycle for a cyclic
regeneration unit. Plants must conduct
the performance test for a continuous
regeneration unit no sooner than 3 days
after the process unit or control system
startup.
H. What New Options Are Available For
a Catalytic Reforming Unit With an
Internal Scrubbing System?
Industry representatives expressed
concern that the NESHAP do not
contain provisions allowing a CRU with
an internal scrubbing system to meet the
percent reduction standard instead of
the concentration limit for HCl
emissions.
The direct final rule amendments
change the rule language related to the
HCl emissions limits (and other
provisions) by removing the phrase
‘‘using a control device.’’ These changes
allow CRU with an internal scrubbing
system or alternative emissions
reduction technique to meet either the
percent reduction standard or
concentration limit. To improve
understanding of the NESHAP, we have
added a definition for ‘‘internal
scrubbing system.’’ The direct final rule
amendments also add provisions to
Tables 23 through 28 to subpart UUU
for CRU with an internal scrubbing
system meeting the HCl percent
reduction standard and CRU with a
fixed-bed or moving-bed gas-solid
adsorption system.
The direct final rule amendments
establish operating limits and
compliance provisions specific to CRU
with an internal scrubbing system
meeting the HCl percent reduction
standard. The operating limits require
plants to maintain the daily average pH
or alkalinity of the water (or scrubbing
liquid) exiting the internal scrubbing
system and the daily average liquid-togas ratio at or above the limit
established during the performance test.
Plants must conduct performance tests
to demonstrate initial compliance with
the applicable HCl emission standard
and to establish operating limits.
Performance test procedures are given
for each type of system. To demonstrate
continuous compliance, plants must
install, operate, and maintain CPMS to
monitor during coke burn-off and
catalyst rejuvenation, the daily average
pH or alkalinity of the water (or
scrubbing liquid) exiting the internal
scrubbing system, and the daily average
liquid-to-gas ratio. Plants may use pH
strips as an approved alternative to a pH
CPMS, or discrete titration as an
alternative to a CPMS for alkalinity.
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I. What New Options Are Available For
a Catalytic Reforming Unit With a
Different Type of Control System?
Industry representatives and
technology vendors expressed concern
that the NESHAP do not include
compliance provisions for continuous
CRU that may use process
modifications, pollution prevention
control techniques, or alternative
control systems other than internal or
external (add-on) wet scrubbers to
comply with the emission limitations. A
refinery process design firm provided
data indicating that gas-solid adsorption
systems can meet the HCl emission
limitations for CRU. The system also
acted as a pollution prevention
technique by reducing the total amount
of chloriding agent needed during
catalyst regeneration. The direct final
rule amendments add provisions to
accommodate these control scenarios.
The new provisions improve the
NESHAP by encouraging the use of new
technologies that meet the MACT level
of control.
Plants with a fixed-bed gas-adsorption
system must meet two operating limits
during coke burn-off and catalyst
rejuvenation:
• The daily average temperature of
the gas entering or exiting the
adsorption system must not exceed the
limit established during the
performance test; and
• The HCl concentration in the
adsorption system exhaust gas must not
exceed the limit established during the
performance test.
Plants must conduct a performance
test to demonstrate initial compliance
and to establish operating limits. To
demonstrate continuous compliance,
plants must install, operate, and
maintain CPMS to monitor the daily
average temperature of the gas entering
or exiting the adsorption system. In
addition, plants must monitor HCl
during coke burn-off and catalyst
rejuvenation using a colormetric tube
sampling system to measure the
concentration in the adsorption system
exhaust and at a point within the
adsorbent bed not to exceed 90 percent
of the total length of the bed. If the HCl
concentration at the sampling location
with the adsorption bed exceeds the
operating limit, plants must follow the
procedures in their operation and
maintenance plan. These procedures
must require, at a minimum, that plants
remeasure the HCl concentration at both
the adsorption system exhaust and at
the sampling location within the
adsorbent bed and replace the sorbent
material in the bed before the next
regeneration cycle if the HCl
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concentration at either location is above
the operating limit.
The direct final rule amendments also
establish operating limits and
compliance provisions for CRU with
moving-bed gas-solid adsorption
systems. The operating limits are:
• The daily average temperature of
the gas entering or exiting the
adsorption system must not exceed the
limit established during the
performance test;
• The weekly average chloride level
on the sorbent entering the adsorption
system must not exceed the design or
manufacturer’s recommended limit
(1.35 weight percent for the ChlorsorbTM
system); and
• The weekly average chloride level
on the sorbent exiting the adsorption
system must not exceed the design or
manufacturer’s recommended limit (1.8
weight percent for the ChlorsorbTM
system).
Plants must conduct a performance
test to demonstrate initial compliance
and to establish an operating limit for
the daily average gas temperature. To
demonstrate continuous compliance,
plants must monitor the daily average
gas temperature using a CPMS. To
demonstrate continuous compliance
with the operating limits for chloride
level, plants must collect and analyze
samples of the sorbent entering and
exiting the system for total chloride
concentration using the new procedure,
‘‘Determination of Metal Concentration
on Catalyst Particles (Instrument
Analyzer Procedure)’’ in appendix A of
these direct final amendments or the
specified methods in EPA Publication
No. SW–846, ‘‘Test Methods for
Evaluating Solid Waste, Physical/
Chemical Methods’’ (Revision 5, April
1998). Plants must determine and record
the weekly chloride content and
maintain the weekly average chloride
content below the design operating
limits.
J. How Are We Changing The
Requirements For Continuous
Parameter Monitoring Systems?
The technical specifications for CPMS
in Table 41 to subpart UUU were added
to the NESHAP after proposal based on
provisions we have included in other
NESHAP. We included these provisions
to ensure that CPMS are installed,
calibrated, and operated in a manner
that would yield accurate and reliable
information on the performance of
control devices. Industry representatives
objected to the inclusion of such
detailed requirements after proposal
with no opportunity to comment on the
provisions.
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We have decided not to include the
performance specifications for CPMS in
the rule at this time. As discussed in the
preamble to the Generic MACT
NESHAP amendments (67 FR 46260,
July 12, 2002), we are currently
developing Performance Specification
(PS–17) for CPMS and quality assurance
procedures that will apply to all sources
subject to NESHAP under 40 CFR part
63. A proposed rule for these
specifications is expected to be available
in 2005. This approach will avoid the
possibility that the specifications
ultimately issued for all NESHAP differ
significantly from those in the
Petroleum Refineries NESHAP.
The NESHAP state that each CPMS
must be installed, operated, and
maintained according to the
requirements in Table 41 of subpart
UUU and in a manner consistent with
the manufacturer’s or other written
procedures that provide adequate
assurance that the equipment will
monitor accurately. The amendments
remove the reference to Table 41 from
40 CFR 63.1572(c) for those CPMS that
will be covered by PS–17 and quality
assurance procedures. Until PS–17 is
available, facilities must install, operate,
and maintain CPMS in a manner
consistent with the manufacturer’s or
other written procedures that provide
adequate assurance that the equipment
will monitor accurately.
Table 41 to subpart UUU also
contains requirements for pH strips and
colormetric sampling systems. These
requirements were added to the
NESHAP in response to comments and
are not expected to be covered by the
new PS–17 and quality assurance
procedures. Consequently, we have not
removed these requirements from the
table.
K. What Corrections Are We Making?
We are correcting numbering errors
and citations in several sections of the
NESHAP. We are also amending the rule
to correct publication errors in various
tables.
We are correcting a unit conversion
error in Tables 1 through 3 to subpart
UUU. These tables cite the incremental
PM emission rate for discharged gases
that pass through an incinerator or
waste heat boiler in which auxiliary or
supplemental liquid or solid fossil fuel
is burned as 43.0 grams per Megajoule
of heat input attributable to the liquid
or solid fossil fuel. The corrected value
is 43.0 grams per Gigajoule; no change
is being made to the English unit
equivalent limit (0.10 pound per million
British thermal units). We are making
several minor corrections to these tables
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6935
to ensure that both limits are cited
consistently and accurately.
We are correcting Table 5 to subpart
UUU to list the proper test methods
required for PM performance tests for
metal HAP emissions. The amended
table requires EPA Method 5B or 5F (40
CFR part 60, appendix A) to determine
PM emissions and associated moisture
content for a unit without a wet
scrubber; EPA Method 5B is required to
determine PM emissions and associated
moisture content for a unit with a wet
scrubber.
We are correcting Table 6 to subpart
UUU to specify the use of Equation 1
(the proper equation for calculation of
coke burn-off) rather than Equation 2.
We are correcting Table 18 to subpart
UUU to correct a typographical error in
a cross reference to certain requirements
for flares in the NESHAP General
Provisions (40 CFR part 63, subpart A).
We are correcting Tables 31, 33, and
34 to subpart UUU to clarify the
monitoring and compliance
requirements for a sulfur recovery unit
subject to the TRS limit. Under this
option, the owner or operator may use
a TRS continuous emission monitoring
system or CPMS, and the continuous
compliance requirements depend on the
type of monitoring system. The direct
final rule amendments separate the
requirements according to the type of
monitoring system and clarify that
compliance is based on a 12-hour
rolling average like the NSPS
requirements.
We also are clarifying our comment in
the explanation column of Table 44 for
the citation 40 CFR 63.6(i), which
allows facilities to request a 1-year
extension of compliance if necessary to
install controls. We are revising the
table to state that the extension of
compliance under 40 CFR 63.6(i)(4) is
not applicable to a facility that installs
catalytic cracking feed hydrotreating
and receives an extended compliance
date under 40 CFR 63.1563(c). We are
also revising Table 44 to subpart UUU
to change the citation to 40 CFR
63.9(b)(3) to indicate its current
reserved status under the NESHAP
General Provisions (40 CFR part 63).
III. Summary of Non-Air Health,
Environmental, Energy, and Cost
Impacts
The NESHAP will reduce emissions
of many HAP emitted from the affected
sources at petroleum refineries,
including particulate metals, organics,
and reduced sulfur compounds. When
fully implemented, we estimate that
HAP emissions will be reduced by
nearly 11,000 tpy. Emissions of other
pollutants such as volatile organic
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compounds, particulate matter, carbon
monoxide, and hydrogen sulfide will be
reduced by about 60,000 tpy.
There will not be any adverse non-air
health, environmental, energy, cost (or
economic) impacts as a result of the
direct final rule amendments because no
new requirements are imposed on any
facility. The new option for CRU will
allow for the use of new control
technology to meet the HCl emission
limitations, which may reduce the costs
and energy impacts of add-on controls.
IV. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
5173, October 4, 1993), the EPA must
determine whether the regulatory action
is ‘‘significant’’ and, therefore, subject to
Office of Management and Budget
(OMB) review and the requirements of
the Executive Order. The Executive
Order defines ‘‘significant regulatory
action’’ as one that is likely to result in
standards that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect, in a material way, the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, local, or tribal governments or
communities;
(2) create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) Materially alter the budgetary
impact of entitlement, grants, user fees,
or loan programs or the rights and
obligations of recipients thereof; or
(4) raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
It has been determined that the direct
final rule amendments are not a
‘‘significant regulatory action’’ under
the terms of Executive Order 12866 and
are, therefore, not subject to OMB
review.
B. Paperwork Reduction Act
This action does not impose any new
information collection burden. The
direct final rule amendments consist
primarily of new compliance options,
clarifications, and corrections to the
NESHAP that impose no new
information collection requirements on
industry or EPA. However, the OMB has
previously approved the information
collection requirements in the existing
regulation (40 CFR part 63, subpart
UUU) under the provisions of the
Paperwork Reduction Act, 44 U.S.C.
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3501 et seq., and has assigned OMB
control number 2060–0554, EPA
Information Collection Request (ICR)
number 1844.02. A copy of the OMB
approved ICR may be obtained from
Susan Auby, Collection Strategies
Division, U.S. Environmental Protection
Agency (2822T), 1200 Pennsylvania
Ave., NW., Washington, DC 20460 or by
calling (202) 566–1672.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purpose of
collecting, validating, and verifying
information; processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to
respond to a collection of information;
search data sources; complete and
review the collection of information;
and transmit or otherwise disclose the
information.
An Agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR part 63 are listed in 40 CFR part 9.
C. Regulatory Flexibility Act
The EPA has determined that it is not
necessary to prepare a regulatory
flexibility analysis in connection with
the direct final rule amendments.
For purposes of assessing the impacts
of today’s direct final rule amendments
on small entities, small entity is defined
as: (1) A small business as defined by
the Small Business Administration’s
regulations at 13 CFR 121.201; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impact of today’s direct final rule
amendments on small entities, the EPA
has concluded that this action will not
have a significant economic impact on
a substantial number of small entities.
In determining whether a rule has a
significant economic impact on a
substantial number of small entities, the
impact of concern is any significant
adverse economic impact on small
entities, since the primary purpose of
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the regulatory flexibility analyses is to
identify and address regulatory
alternatives ‘‘which minimize any
significant economic impact of the
proposed rule on small entities’’ (5
U.S.C. 603 and 604). Thus, an agency
may conclude that a rule will not have
a significant economic impact on a
substantial number of small entities if
the rule relieves regulatory burden, or
otherwise has a positive economic effect
on all of the small entities subject to the
rule.
There will be a positive impact on
small entities because the direct final
rule amendments add new compliance
provisions to increase flexibility,
decrease unnecessary costs, and make
clarifying changes to improve
implementation of the NESHAP. These
changes are voluntary and do not
impose new costs. We have, therefore,
concluded that today’s direct final rule
amendments will relieve regulatory
burden for all small entities.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
the EPA generally must prepare a
written statement, including a costbenefit analysis, for proposed and final
rules with ‘‘Federal mandates’’ that may
result in expenditures to State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires the EPA
to identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective or least burdensome alternative
that achieves the objectives of the rule.
The provisions of section 205 do not
apply when they are inconsistent with
applicable law. Moreover, section 205
allows the EPA to adopt an alternative
other than the least costly, most costeffective, or least burdensome
alternative if the Administrator
publishes with the final rule an
explanation why that alternative was
not adopted. Before the EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
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to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
The EPA has determined that the
direct final rule amendments do not
contain a Federal mandate that may
result in expenditures of $100 million or
more for State, local, and tribal
governments, in aggregate, or the private
sector in any 1 year. No new costs are
attributable to the direct final rule
amendments. Thus, today’s direct final
rule amendments are not subject to the
requirements of sections 202 and 205 of
the UMRA. The EPA has also
determined that the direct final rule
amendments contain no regulatory
requirements that might significantly or
uniquely affect small governments
because they contain no requirements
that apply to such governments or
impose obligations upon them. Thus,
the direct final rule amendments are not
subject to the requirements of section
203 of the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999) requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
The direct final rule amendments do
not have federalism implications. They
will not have substantial direct effects
on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government, as
specified in Executive Order 13132,
because State and local governments do
not own or operate any sources that
would be subject to the direct final rule
amendments. Thus, Executive Order
13132 does not apply to the direct final
rule amendments.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 (65 FR 67249,
November 6, 2000) requires EPA to
develop an accountable process to
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ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The direct final rule
amendments do not have tribal
implications, as specified in Executive
Order 13175, because tribal
governments do not own or operate any
sources subject to the direct final rule
amendments. Thus, Executive Order
13175 does not apply to the direct final
rule amendments.
G. Executive Order 13045: Protection of
Children From Environmental Health &
Safety Risks
Executive Order 13045 (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant,’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
we must evaluate the environmental
health or safety effects of the planned
rule on children and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives.
We interpret Executive Order 13045
as applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. The direct final rule
amendments are not subject to
Executive Order 13045 because the
NESHAP (and subsequent amendments)
are based on technology performance
and not on health or safety risks.
H. Executive Order 13211: Actions That
Significantly Affect Energy, Supply,
Distribution, or Use
The direct final rule amendments are
not subject to Executive Order 13211 (66
FR 28355, May 22, 2001) because they
are not a significant regulatory action
under Executive Order 12866.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law 104–
113, § 12(d) (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards in the regulatory and
procurement activities unless to do so
would be inconsistent with applicable
law or otherwise impracticable.
Voluntary consensus standards are
technical standards (e.g., material
specifications, test methods, sampling
procedures, business practices)
developed or adopted by one or more
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voluntary consensus bodies. The
NTTAA requires Federal agencies to
provide Congress, through annual
reports to OMB, with explanations
when an agency does not use available
and applicable voluntary consensus
standards.
The direct final rule amendments
include a new procedure,
‘‘Determination of Metal Concentration
on Catalyst Particles (Instrumental
Analyzer Procedure).’’ This procedure
was developed in consultation with
industry experts and equipment vendors
for the purpose of determining the metal
or total chloride concentration on
catalyst particles. This new procedure
was not fully developed at the time the
NESHAP were issued and reflects
current practices used by many plants
within the industry. The new procedure
is not mandatory; plants also may use
one of several existing EPA methods in
‘‘Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods’’
(EPA Publication SW–846, Revision 5,
April 1998) or an alternative method
satisfactory to the Administrator.
Consistent with the NTTAA, we
conducted a search to identify voluntary
consensus standards for use in
determining the metal or total chloride
concentration on catalyst particles. This
search identified one voluntary
consensus standard, ASTM D7085–04,
‘‘Standard Guide for Determination of
Chemical Elements in Fluid Catalytic
Cracking Catalysts by X-Ray
Fluorescence Spectrometry (XRF).’’ This
method contains detailed sample
preparation procedures that may be a
useful supplement to the instrumental
method included in the direct final rule
amendments. However, we have not
adopted ASTM D7085–04 as an
alternative to the instrumental method
because the method does not include
equivalent procedures for determining
zero and calibration drift, instrument
energy calibration, and calibration
accuracy, or specific quality assurance
procedures for analyzing calibration
standards or catalyst samples.
J. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. The EPA will
submit a report containing this rule and
other required information to the U.S.
Senate, the U.S. House of
Representatives, and the Comptroller
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Environmental protection, Air
pollution control, Hazardous
substances, Reporting and
recordkeeping requirements.
Dated: February 1, 2005.
Stephen L. Johnson,
Acting Administrator.
For the reasons set out in the preamble,
title 40, chapter I, part 63 of the Code of
Federal Regulations is amended as
follows:
I
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
I
Authority: 42 U.S.C. 7401, et seq.
Subpart UUU—[AMENDED]
2. Section 63.1562 is amended by
revising paragraphs (b)(1) through (3) to
read as follows:
I
§ 63.1562 What parts of my plant are
covered by this subpart?
*
*
*
*
*
(b) * * *
(1) The process vent or group of
process vents on fluidized catalytic
cracking units that are associated with
regeneration of the catalyst used in the
unit (i.e., the catalyst regeneration flue
gas vent).
(2) The process vent or group of
process vents on catalytic reforming
units (including but not limited to semiregenerative, cyclic, or continuous
processes) that are associated with
regeneration of the catalyst used in the
unit. This affected source includes vents
that are used during the unit
depressurization, purging, coke burn,
and catalyst rejuvenation.
(3) The process vent or group of
process vents on Claus or other types of
sulfur recovery plant units or the tail gas
treatment units serving sulfur recovery
plants, that are associated with sulfur
recovery.
*
*
*
*
*
*
*
*
*
I 4. Section 63.1566 is amended by:
I a. Revising paragraphs (a)(1)(ii) and
(a)(3);
I b. Revising paragraph (b)(4)(i)
introductory text;
I c. Revising the definitions of the
symbols ‘‘E’’ and ‘‘Mc’’ in Equation 1 of
paragraph (b)(4)(i);
I d. Revising Equation 2 of paragraph
(b)(4)(i);
I e. Redesignating paragraph (b)(5) as
(b)(4)(ii);
I f. Revising Equation 4 in the newly
designated paragraph (b)(4)(ii); and
I g. Redesignating paragraphs (b)(6)
through (b)(9) as (b)(5) through (b)(8).
The revisions and additions read as
follows:
§ 63.1566 What are my requirements for
organic HAP emissions from catalytic
reforming units?
(a) * * *
(1) * * *
(ii) You can elect to meet a TOC or
nonmethane TOC percent reduction
standard or concentration limit,
whichever is less stringent (Option 2).
*
*
*
*
*
(3) Except as provided in paragraph
(a)(4) of this section, the emission
limitations in Tables 15 and 16 of this
subpart apply to emissions from
catalytic reforming unit process vents
associated with initial catalyst
depressuring and catalyst purging
operations that occur prior to the coke
burn-off cycle. The emission limitations
in Tables 15 and 16 of this subpart do
17.9%
C NMTOC, 3%O 2 = (C TOC − 1 6 C methane )
20.9% − %O 2
Where:
VerDate jul<14>2003
(Eq. 1)
*
Where:
E = Emission rate of nonmethane TOC
in the vent stream, kilograms-C per
hour;
*
*
*
*
*
Mc = Mass concentration of total
gaseous nonmethane organic (as
carbon) as measured and calculated
using Method 25 in appendix A to
part 60 of this chapter, mg/dscm;
and
*
*
*
*
*
E = K 5 (C TOC − 1 6 C methane ) Q s
Where:
K5 = Constant, 1.8 x 10¥4 (parts per
million) ¥1 (gram-mole per standard
cubic meter) (gram-C per grammole-hexane) (kilogram per gram)
(minutes per hour), where the
standard temperature (standard
cubic meter) is at 20 degrees C (uses
72g-C/g.mole hexane);
C TOC = Concentration of TOC on a dry
basis in ppmv as hexane as
measured by Method 25A in
appendix A to part 60 of this
chapter;
C methane = Concentration of methane on
a dry basis in ppmv as measured by
Method 18 in appendix A to part 60
of this chapter. If the concentration
of methane is not determined,
assume C methane equals zero; and
Q s = Vent stream flow rate, dry standard
cubic meters per minute, at a
temperature of 20 degrees C. * * *
(Eq. 4)
CNMTOC, 3%O2 = Concentration of
nonmethane TOC on a dry basis in
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(Eq. 2)
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ppmv as hexane corrected to 3
percent oxygen.
09FER2
ER09FE05.002
List of Subjects in 40 CFR Part 63
3. Section 63.1564(b)(4) is amended by not apply to the coke burn-off, catalyst
rejuvenation, reduction or activation
revising the definition of the symbol
‘‘Qr’’ for Equation 1 of to read as follows: vents, or to the control systems used for
these vents.
§ 63.1564 What are my requirements for
*
*
*
*
*
metal HAP emissions from catalytic
(b) * * *
cracking units?
(4) * * *
*
*
*
*
*
(i) If you elect the percent reduction
Qr = Volumetric flow rate of exhaust gas
standard under Option 2, calculate the
from catalyst regenerator before
emission rate of nonmethane TOC using
adding air or gas streams. Example:
Equation 1 of this section (if you use
You may measure upstream or
Method 25) or Equation 2 of this section
downstream of an electrostatic
(if you use Method 25A or Methods 25A
precipitator, but you must measure
and 18), then calculate the mass
upstream of a carbon monoxide
emission reduction using Equation 3 of
boiler, dscm/min (dscf/min). You may
this section as follows:
use the alternative in either
*
*
*
*
§ 63.1573(a)(1) or (a)(2), as applicable, *
to calculate Qr;
I
ER09FE05.001
General of the United States prior to
publication of the rule in the Federal
Register. This action is not a ‘‘major
rule’’ as defined by 5 U.S.C. 804(2). The
direct final rule amendments will be
effective on April 11, 2005.
ER09FE05.000
6938
Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
you. If you operate a catalytic reforming
unit in which different reactors in the
catalytic reforming unit are regenerated
in separate regeneration systems, then
these emission limitations apply to each
separate regeneration system. These
emission limitations apply to emissions
from catalytic reforming unit process
vents associated with the coke burn-off
and catalyst rejuvenation operations
during coke burn-off and catalyst
regeneration. You can choose from the
two options in paragraphs (a)(1)(i)
through (ii) of this section:
E HCl, = Emission rate of HCl in the vent
stream, grams per hour;
K6 = Constant, 0.091 (parts per
million) ¥1 (grams HCl per standard
cubic meter) (minutes per hour),
where the standard temperature
(standard cubic meter) is at 20
degrees Celsius (C); and
Q s = Vent stream flow rate, dscm/min,
at a temperature of 20 degrees C.
(ii) If you elect the percent reduction
standard, calculate the emission rate of
HCl using Equation 2 of this section;
then calculate the mass emission
reduction from the mass emission rates
using Equation 3 of this section as
follows:
E HCl = K 6 C HCl Q s
(Eq. 2)
Where:
HCl%reduction =
E HCl, i − E HCl, o
E HCl, i
×100%
(Eq. 3)
(iii) If you are required to use a
colormetric tube sampling system to
demonstrate continuous compliance
with the HCl concentration operating
Where:
E HCl,i = Mass emission rate of HCl at
control device inlet, g/hr; and
E HCl,o = Mass emission rate of HCl at
control device outlet, g/hr.
C HCl, RegLimit
C HCl, ppmvLimit = 0.9C HCl, AveTube
C HCl, 3%O 2
Where:
CHCl,ppmvLimit = Maximum permissible
HCl concentration for the HCl
concentration operating limit,
ppmv;
CHCl,AveTube = Average HCl concentration
from the colormetric tube sampling
system, calculated as the arithmetic
average of the average HCl
concentration measured for each
performance test run, ppmv or 1
ppmv, whichever is greater; and
CHCl,RegLimit = Maximum permissible
outlet HCl concentration for the
applicable catalytic reforming unit
as listed in Table 22 of this subpart,
either 10 or 30 ppmv.
limit, calculate the HCl operating limit
using Equation 4 of this section as
follows:
(Eq. 4)
(iv) If you are required to use a
colormetric tube sampling system to
demonstrate continuous compliance
with the percent reduction operating
limit, calculate the HCl operating limit
using Equation 5 of this section as
follows:
100 − %HClReduction Limit
C HCl, %Limit = 0.9C HCl, AveTube
100 − %HClReduction Test
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(Eq. 5)
09FER2
ER09FE05.007
Where:
CHCl,3% O2 = Concentration of HCl on a
dry basis in ppmv corrected to 3
percent oxygen or 1 ppmv,
whichever is greater;
CHCl = Concentration of HCl on a dry
basis in ppmv, as measured by
Method 26A in 40 CFR part 60,
appendix A; and
%O2 = Oxygen concentration in percent
by volume (dry basis).
(Eq. 1)
ER09FE05.006
17.9%
C HCl, 3%O 2 =
C HCl
20.9% − %O 2
ER09FE05.005
(a) * * *
(1) Meet each emission limitation in
Table 22 to this subpart that applies to
ER09FE05.004
§ 63.1567 What are my requirements for
inorganic HAP emissions from catalytic
reforming units?
(i) You can elect to meet a percent
reduction standard for hydrogen
chloride (HCl) emissions (Option 1); or
*
*
*
*
*
(b) * * *
(4) Use the equations in paragraphs
(b)(4)(i) through (iv) of this section to
determine initial compliance with the
emission limitations.
(i) Correct the measured HCl
concentration for oxygen (O2) content in
the gas stream using Equation 1 of this
section as follows:
ER09FE05.003
5. Section 63.1567 is amended by:
a. Revising paragraphs (a)(1)
introductory text and (a)(1)(i);
I b. Redesignating paragraphs (b)(4)
through (b)(6) as paragraphs (b)(5)
through (b)(7); and
I c. Adding new paragraph (b)(4).
The addition and revisions read as
follows:
I
I
6939
Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
§ 63.1572 What are my monitoring
installation, operation, and maintenance
requirements?
*
*
*
*
*
(c) You must install, operate, and
maintain each continuous parameter
monitoring system according to the
requirements in paragraphs (c)(1)
through (5) of this section.
(1) The owner or operator shall
install, operate, and maintain each
continuous parameter monitoring
system in a manner consistent with the
manufacturer’s specifications or other
written procedures that provide
adequate assurance that the equipment
will monitor accurately. The owner or
operator shall also meet the equipment
specifications in Table 41 of this subpart
if pH strips or colormetric tube
sampling systems are used.
*
*
*
*
*
I 7. Section 63.1573 is amended by:
I a. Revising paragraphs (a) and (b); and
I b. Adding new paragraph (f).
The revisions and addition read as
follows:
§ 63.1573 What are my monitoring
alternatives?
(a) What are the approved alternatives
for measuring gas flow rate? (1) You
may use this alternative to a continuous
parameter monitoring system for the
catalytic regenerator exhaust gas flow
rate for your catalytic cracking unit if
the unit does not introduce any other
gas streams into the catalyst
regeneration vent (i.e., complete
combustion units with no additional
combustion devices). You may also use
this alternative to a continuous
parameter monitoring system for the
catalytic regenerator atmospheric
exhaust gas flow rate for your catalytic
reforming unit during the coke burn and
rejuvenation cycles if the unit operates
as a constant pressure system during
these cycles. If you use this alternative,
you shall use the same procedure for the
performance test and for monitoring
after the performance test. You shall:
(i) Install and operate a continuous
parameter monitoring system to
measure and record the hourly average
volumetric air flow rate to the catalytic
cracking unit or catalytic reforming unit
regenerator. Or, you may determine and
record the hourly average volumetric air
flow rate to the catalytic cracking unit
or catalytic reforming unit regenerator
using the appropriate control room
instrumentation.
(ii) Install and operate a continuous
parameter monitoring system to
measure and record the temperature of
the gases entering the control device (or
exiting the catalyst regenerator if you do
not use an add-on control device).
(iii) Calculate and record the hourly
average actual exhaust gas flow rate
using Equation 1 of this section as
follows:
Temp gas latm.
Q gas = (112scfm/dscfm ) × (Q air + Q other ) ×
.
×
293° K Pvent
Where:
Q gas = Hourly average actual gas flow
rate, acfm;
1.12 = Default correction factor to
convert gas flow from dry standard
cubic feet per minute (dscfm) to
standard cubic feet per minute
(scfm);
Q air = Volumetric flow rate of air to
regenerator, as determined from the
control room instrumentations,
dscfm;
Q other = Volumetric flow rate of other
gases entering the regenerator as
determined from the control room
instrumentations, dscfm. (Examples
of ‘‘other’’ gases include an oxygenenriched air stream to catalytic
cracking unit regenerators and a
nitrogen stream to catalytic
reforming unit regenerators.);
Tempgas = Temperature of gas stream in
vent measured as near as practical
to the control device or opacity
monitor, °K. For wet scrubbers,
temperature of gas prior to the wet
scrubber; and
Pvent = Absolute pressure in the vent
measured as near as practical to the
control device or opacity monitor,
as applicable, atm. When used to
assess the gas flow rate in the final
atmospheric vent stack, you can
assume Pvent = 1 atm.
(2) You may use this alternative to
calculating Q r, the volumetric flow rate
of exhaust gas for the catalytic cracking
regenerator as required in Equation 1 of
§ 63.1564, if you have a gas analyzer
installed in the catalytic cracking
regenerator exhaust vent prior to the
addition of air or other gas streams. You
may measure upstream or downstream
Qr =
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(
)
79 × Q air + 100 − %O xy × Q oxy
100 − %CO 2 − %CO − %O 2
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(Eq. 1)
of an electrostatic precipitator, but you
shall measure upstream of a carbon
monoxide boiler. You shall:
(i) Install and operate a continuous
parameter monitoring system to
measure and record the hourly average
volumetric air flow rate to the catalytic
cracking unit regenerator. Or, you can
determine and record the hourly average
volumetric air flow rate to the catalytic
cracking unit regenerator using the
catalytic cracking unit control room
instrumentation.
(ii) Install and operate a continuous
gas analyzer to measure and record the
concentration of carbon dioxide, carbon
monoxide, and oxygen of the catalytic
cracking regenerator exhaust.
(iii) Calculate and record the hourly
average flow rate using Equation 2 of
this section as follows:
ER09FE05.009
Where:
CHCl,%Limit = Maximum permissible HCl
concentration for the percent
reduction operating limit, ppmv;
%HCl ReductionLimit = Minimum
permissible HCl reduction for the
applicable catalytic reforming unit
as listed in Table 22 of this subpart,
either 97 or 92 percent; and
%HCl ReductionTest = Average percent
HCl reduction calculated as the
arithmetic average HCl reduction
calculated using Equation 3 of this
section for each performance source
test, percent.
*
*
*
*
*
I 6. Section 63.1572 is amended by
revising paragraphs (c) introductory text
and (c)(1) to read as follows:
(Eq. 2)
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ER09FE05.008
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Where:
Q r = Volumetric flow rate of exhaust gas
from the catalyst regenerator before
adding air or gas streams, dscm/min
(dscf/min);
79 = Default concentration of nitrogen
and argon in dry air, percent by
volume (dry basis);
%Oxy = Oxygen concentration in
oxygen-enriched air stream, percent
by volume (dry basis);
Q oxy = Volumetric flow rate of oxygenenriched air stream to regenerator
as determined from the catalytic
cracking unit control room
instrumentations, dscm/min (dscf/
min);
%CO2 = Carbon dioxide concentration
in regenerator exhaust, percent by
volume (dry basis);
CO = Carbon monoxide concentration in
regenerator exhaust, percent by
volume (dry basis); and
%O2 = Oxygen concentration in
regenerator exhaust, percent by
volume (dry basis).
(b) What is the approved alternative
for monitoring pH or alkalinity levels?
You may use the alternative in
paragraph (b)(1) or (2) of this section for
a catalytic reforming unit.
(1) You shall measure and record the
pH of the water (or scrubbing liquid)
exiting the wet scrubber or internal
scrubbing system at least once an hour
during coke burn-off and catalyst
rejuvenation using pH strips as an
alternative to a continuous parameter
monitoring system. The pH strips must
meet the requirements in Table 41 of
this subpart.
(2) You shall measure and record the
alkalinity of the water (or scrubbing
liquid) exiting the wet scrubber or
internal scrubbing system at least once
an hour during coke burn-off and
catalyst rejuvenation using titration as
an alternative to a continuous parameter
monitoring system.
*
*
*
*
*
(f) How do I apply for alternative
monitoring requirements if my catalytic
cracking unit is equipped with a wet
scrubber and I have approved
alternative monitoring requirements
under the new source performance
standards for petroleum refineries?
(1) You may request alternative
monitoring requirements according to
the procedures in this paragraph if you
meet each of the conditions in
paragraphs (f)(1)(i) through (iii) of this
section:
(i) Your fluid catalytic cracking unit
regenerator vent is subject to the PM
limit in 40 CFR 60.102(a)(1) and uses a
wet scrubber for PM emissions control;
(ii) You have alternative monitoring
requirements for the continuous opacity
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monitoring system requirement in 40
CFR 60.105(a)(1) approved by the
Administrator; and
(iii) You are required by this subpart
to install, operate, and maintain a
continuous opacity monitoring system
for the same catalytic cracking unit
regenerator vent for which you have
approved alternative monitoring
requirements.
(2) You can request approval to use an
alternative monitoring method prior to
submitting your notification of
compliance status, in your notification
of compliance status, or at any time.
(3) You must submit a copy of the
approved alternative monitoring
requirements along with a monitoring
plan that includes a description of the
continuous monitoring system or
method, including appropriate
operating parameters that will be
monitored, test results demonstrating
compliance with the opacity limit used
to establish an enforceable operating
limit(s), and the frequency of measuring
and recording to establish continuous
compliance. If applicable, you must also
include operation and maintenance
requirements for the continuous
monitoring system.
(4) We will contact you within 30
days of receipt of your application to
inform you of approval or of our intent
to disapprove your request.
8. Section 63.1574 is amended by:
a. Revising paragraph (a)(3)(ii);
b. Revising paragraph (c); and
c. Revising the first sentence of
paragraph (f) introductory text, revising
paragraph (f)(2) introductory text,
revising paragraphs (f)(2)(vi) and
(f)(2)(x), and adding new paragraphs
(f)(2)(xi) and (xii).
The revisions read as follows:
I
I
I
I
§ 63.1574 What notifications must I submit
and when?
(a) * * *
(3) * * *
(ii) For each initial compliance
demonstration that includes a
performance test, you must submit the
notification of compliance status,
including the performance test results,
no later than 150 calendar days after the
compliance date specified for your
affected source in § 63.1563.
*
*
*
*
*
(c) If you startup your new or
reconstructed affected source on or after
April 11, 2002, you must submit the
initial notification no later than 120
days after you become subject to this
subpart.
*
*
*
*
*
(f) As required by this subpart, you
must prepare and implement an
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6941
operation, maintenance, and monitoring
plan for each control system and
continuous monitoring system for each
affected source. * * *
(2) Each plan must include, at a
minimum, the information specified in
paragraphs (f)(2)(i) through (xii) of this
section.
*
*
*
*
*
(vi) Procedures you will use to
determine the HCl concentration of
gases from a catalytic reforming unit
when you use a colormetric tube
sampling system, including procedures
for correcting for pressure (if applicable
to the sampling equipment) and the
sampling locations that will be used for
compliance monitoring purposes.
*
*
*
*
*
(x) Maintenance schedule for each
monitoring system and control device
for each affected source that is generally
consistent with the manufacturer’s
instructions for routine and long-term
maintenance.
(xi) If you use a fixed-bed gas-solid
adsorption system to control emissions
from a catalytic reforming unit, you
must implement corrective action
procedures if the HCl concentration
measured at the selected compliance
monitoring sampling location within the
bed exceeds the operating limit. These
procedures must require, at minimum,
repeat measurement and recording of
the HCl concentration in the adsorption
system exhaust gases and at the selected
compliance monitoring sampling
location within the bed. If the HCl
concentration at the selected
compliance monitoring location within
the bed is above the operating limit
during the repeat measurement while
the HCl concentration in the adsorption
system exhaust gases remains below the
operating limit, the adsorption bed must
be replaced as soon as practicable. Your
procedures must specify the sampling
frequency that will be used to monitor
the HCl concentration in the adsorption
system exhaust gases subsequent to the
repeat measurement and prior to
replacement of the sorbent material (but
not less frequent than once every 4
hours during coke burn-off). If the HCl
concentration of the adsorption system
exhaust gases is above the operating
limit when measured at any time, the
adsorption bed must be replaced within
24 hours or before the next regeneration
cycle, whichever is longer.
(xii) Procedures that will be used for
purging the catalyst if you do not use a
control device to comply with the
organic HAP emission limits for
catalytic reforming units. These
procedures will include, but are not
limited to, specification of the minimum
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catalyst temperature and the minimum
cumulative volume of gas per mass of
catalyst used for purging prior to
uncontrolled releases (i.e., during
controlled purging events); the
maximum purge gas temperature for
uncontrolled purge events; and
specification of the monitoring systems
that will be used to monitor and record
data during each purge event.
I 9. Section 63.1576 is amended by
revising paragraph (a)(2) to read as
follows:
§ 63.1576 What records must I keep, in
what form, and for how long?
(a) * * *
(2) The records in § 63.6(e)(3)(iii)
through (v) related to startup, shutdown,
and malfunction.
*
*
*
*
*
I 10. Section 63.1579 is amended by:
I a. Adding, in alphabetical order, new
definitions for the terms ‘‘Internal
scrubbing system’’ and ‘‘Nonmethane
TOC’’; and
I b. Revising the definition for the term
‘‘TOC.’’
The additions and revision read as
follows:
§ 63.1579
subpart?
What definitions apply to this
*
*
*
*
*
Internal scrubbing system means a
wet scrubbing, wet injection, or caustic
injection control device that treats (insitu) the catalytic reforming unit
recirculating coke burn exhaust gases
for acid (HCl) control during reforming
catalyst regeneration upstream of the
atmospheric coke burn vent.
*
*
*
*
*
Nonmethane TOC means, for the
purposes of this subpart, emissions of
total organic compounds, excluding
methane, that serve as a surrogate
measure of the total emissions of
organic HAP compounds including, but
not limited to, acetaldehyde, benzene,
hexane, phenol, toluene, and xylenes
and nonHAP VOC as measured by
Method 25 in appendix A to part 60 of
this chapter, by the combination of
Methods 18 and 25A in appendix A to
part 60 of this chapter, or by an
approved alternative method.
*
*
*
*
*
TOC means, for the purposes of this
subpart, emissions of total organic
compounds that serve as a surrogate
measure of the total emissions of
organic HAP compounds including, but
not limited to, acetaldehyde, benzene,
hexane, phenol, toluene, and xylenes
and nonHAP VOC as measured by
Method 25A in appendix A to part 60
of this chapter or by an approved
alternative method.
*
*
*
*
*
I 11. Tables 1 through 44 to subpart
UUU of part 63 are amended to remove
the phrase, ‘‘you must’’ and add in its
place the phrase ‘‘you shall’’ in the
introductory text and in the last column
heading, where applicable (i.e., Tables 1
through 3, 6 through 10, 13 through 17,
20 through 24, 27 through 31, 34 through
37, 39, and 41 through 43).
12. Table 1 to subpart UUU of part 63
is amended to revising entries 1 and 2 to
read as follows:
I
TABLE 1 TO SUBPART UUU OF PART 63—METAL HAP EMISSION LIMITS FOR CATALYTIC CRACKING UNITS.
*
*
*
*
*
For each new or existing catalytic cracking unit . . .
You shall meet the following emission limits for each catalyst regenerator vent . . .
1. Subject to new source performance standard (NSPS) for PM in 40
CFR 60.102.
PM emissions must not the exceed 1.0 kilogram (kg) per 1,000 kg (1.0
lb/1,000 lb) of coke burn-off in the catalyst regenerator; if the discharged gases pass through an incinerator or waste heat boiler in
which you burn auxiliary or in supplemental liquid or solid fossil fuel,
the incremental rate of PM emissions must not exceed 43.0 grams
per Gigajoule (g/GJ) or 0.10 pounds per million British thermal units
(lb/million Btu) of heat input attributable to the liquid or solid fossil
fuel; and the opacity of emissions must not exceed 30 percent, except for one 6-minute average opacity reading in any 1-hour period.
PM emissions must not exceed 1.0 kg/1,000 kg (1.0 lb/1,000 lb) of
coke burn-off in the catalyst regenerator; if the discharged gases
pass through an incinerator or waste heat boiler in which you burn
auxiliary or supplemental liquid or solid fossil fuel, the incremental
rate of PM must not exceed 43.0 g/GJ (0.10 lb/million Btu) of heat
input attributable to the liquid or solid fossil fuel; and the opacity of
emissions must not exceed 30 percent, except for one 6-minute average opacity reading in any 1-hour period.
2. Option 1: NSPS requirements not subject to the NSPS for PM in 40
CFR 60.102.
*
*
*
*
*
*
13. Table 3 to subpart UUU of part 63
is revised to read as follows:
I
TABLE 3 TO SUBPART UUU OF PART 63.—CONTINUOUS MONITORING SYSTEMS FOR METAL HAP EMISSIONS FROM
CATALYTIC CRACKING UNITS
[As stated in § 63.1564(b)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
If your catalytic cracking unit is
. . .
And you use this type of control
device for your vent . . .
You shall install, operate, and
maintain a . . .
1. Subject to the NSPS for PM in
40 CFR 60.102.
Any size ........................................
Electrostatic precipitator or wet
scrubber or no control device.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent.
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6943
TABLE 3 TO SUBPART UUU OF PART 63.—CONTINUOUS MONITORING SYSTEMS FOR METAL HAP EMISSIONS FROM
CATALYTIC CRACKING UNITS—Continued
[As stated in § 63.1564(b)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
If your catalytic cracking unit is
. . .
And you use this type of control
device for your vent . . .
You shall install, operate, and
maintain a . . .
2. Option 1: NSPS limits not subject to the NSPS for PM in 40
CFR 60.102.
Any size ........................................
Electrostatic precipitator or wet
scrubber or no control device.
3. Option 2: PM limit not subject to
the NSPS for PM in 40 CFR
60.102.
a. Over 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
b. Up to 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
c. Any size ....................................
i. Wet scrubber .............................
d. Any size ....................................
No electrostatic precipitator or wet
scrubber.
a. Over 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
b. Up to 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent;
or continuous parameter monitoring systems to measure and
record the gas flow rate entering or exiting the control device 1 and the voltage and secondary current (or total power
input) to the control device.
(1) Continuous parameter monitoring system to measure and
record the pressure drop across
the scrubber, gas flow rate entering or exiting the control device 1, and total liquid (or scrubbing liquor) flow rate to the control device.
(2) If you use a wet scrubber of
the non-venturi jet-ejector design, you’re not required to install and operate a continuous
parameter monitoring system
for pressure drop.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regnerator vent.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate entering or exiting the control device 1.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate entering or exiting the control device 1; or continuous parameter
monitoring systems to measure
and record the gas flow rate
entering or exiting the control
device 1 and the voltage and
secondary current (or total
power input) to the control device.
4. Option 3: Ni lb/hr not subject to
the NSPS for PM in 40 CFR
60.102.
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 3 TO SUBPART UUU OF PART 63.—CONTINUOUS MONITORING SYSTEMS FOR METAL HAP EMISSIONS FROM
CATALYTIC CRACKING UNITS—Continued
[As stated in § 63.1564(b)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
You shall install, operate, and
maintain a . . .
Wet scrubber ................................
d. Any size ....................................
No electrostatic precipitator or wet
scrubber.
a. Over 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
b. Up to 20,000 barrels per day
fresh feed capacity.
Electrostatic precipitator ...............
c. Any size ....................................
Wet scrubber ................................
d. Any size ....................................
1 If
And you use this type of control
device for your vent . . .
c. Any size ....................................
5. Option 4: Ni lb/1,000 lbs of coke
burn-off not subject to the NSPS
for PM in 40 CFR 60.102.
If your catalytic cracking unit is
. . .
No electrostatic precipitator or wet
scrubber.
(1) Continuous parameter monitoring system to measure and
record the pressure drop across
the scrubber, gas flow rate entering or exiting the control device 1, and total liquid (or scrubbing liquor) flow rate to the control device.
(2) If you use a wet scrubber of
the non-venturi jet-ejector design, you’re not required to install and operate a continuous
parameter monitoring system
for pressure drop.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate 1.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate entering or exiting the control device 1.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate entering or exiting the control device 1; or continuous parameter
monitoring systems to measure
and record the gas flow rate
entering or exiting the control
device 1 and the voltage and
secondary current (or total
power input) to the control device.
Continuous parameter monitoring
system to measure and record
the pressure drop across the
scrubber, gas flow rate entering
or exiting the control device 1,
and total liquid (or scrubbing
liquor) flow rate to the control
device.
Continuous opacity monitoring
system to measure and record
the opacity of emissions from
each catalyst regenerator vent
and continuous parameter monitoring system to measure and
record the gas flow rate 1.
applicable, you can use the alternative in § 63.1573(a)(1) instead of a continuous parameter monitoring system for gas flow rate.
14. Table 4 to subpart UUU of part 63
is amended by revising entries 2, 3, 4,
I
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6945
TABLE 4 TO SUBPART UUU OF PART 63—REQUIREMENTS FOR PERFORMANCE TESTS FOR METAL HAP EMISSIONS FROM
CATALYTIC CRACKING UNITS NOT SUBJECT TO THE NEW SOURCE PERFORMANCE STANDARDS (NSPS) FOR PARTICULATE MATTER (PM)
*
*
*
For each new or existing catalytic
cracking unit catalyst regenerator
vent . . .
You shall . . .
*
*
2. Option 1: Elect NSPS ...............
*
a. Measure PM emissions.
*
*
*
Using . . .
b. Compute PM emission rate
(lbs/1,000 lbs) of coke burn-off.
c. Measure opacity of emissions.
3. Option 2: PM limit .....................
*
*
According to these requirements
. . .
*
Method 5B or 5F (40 CFR part
60, appendix A) to determine
PM emissions and associated
moisture content for units without wet scrubbers. Method 5B
(40 CFR part 60, appendix A) to
determine PM emissions and
associated moisture content for
unit with wet scrubber.
Equations 1, 2, and 3 of § 63.1564
(if applicable).
Continuous opacity monitoring
system.
*
*
You must maintain a sampling
rate of at least 0.15 dry standard cubic meters per minute
(dscm/min) (0.53 dry standard
cubic feet per minute (dscf/min).
5. Option 4: Ni lbs/1,000 lbs of
coke burn-off.
VerDate jul<14>2003
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See item 2. of this table.
Equations 1 and 2 of § 63.1564.
a. Measure concentration of Ni
and total metal HAP.
b. Compute Ni emission rate (lb/
hr).
c. Determine the equilibrium catalyst Ni concentration.
Method 29 (40 CFR part 60, appendix A).
Equation 5 of § 63.1564.
d. If you use a continuous opacity
monitoring system, establish
your site-specific Ni operating
limit.
4. Option 3: Ni lb/hr ......................
a. Measure PM emissions.
b. Compute coke burn-off rate and
PM emission rate.
c. Establish your site-specific
opacity operating limit if you use
a continuous opacity monitoring
system.
i. Equations 6 and 7 of § 63.1564
using data from continuous
opacity monitoring system, gas
flow rate, results of equilibrium
catalyst Ni concentration analysis, and Ni emission rate from
Method 29 test.
a. Measure concentration of Ni
and total HAP.
You must collect opacity monitoring data every 10 seconds
during the entire period of the
Method 5B or 5F performance
test and reduce the data to 6minute averages.
See item 2. of this table.
Method 29 (40 CFR part 60, appendix A).
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Data from the continuous opacity
monitoring system.
XRF procedure in appendix A to
this subpart1; or EPA Method
6010B or 6020 or EPA Method
7520 or 7521 in SW–8462; or
an alternative to the SW-846
method satisfactory to the Administrator.
Sfmt 4700
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You must collect opacity monitoring data every 10 seconds
during the entire period of the
Method 5B or 5F performance
test and reduce the data to 6minute averages; determine and
record the hourly average opacity from all the 6-minute averages; and compute the site-specific limit using Equation 4 of
§ 63.1564.
You must obtain 1 sample for
each of the 3 runs; determine
and record the equilibrium catalyst Ni concentration for each of
the 3 samples; and you may
adjust the laboratory results to
the maximum value using Equation 2 of § 63.1571.
(1) You must collect opacity monitoring data every 10 seconds
during the entire period of the
initial Ni performance test; reduce the data to 6-minute averages; and determine and record
the hourly average opacity from
all the 6-minute averages.
(2) You must collect gas flow rate
monitoring data every 15 minutes during the entire period of
the initial Ni performance test;
measure the gas flow as near
as practical to the continuous
opacity monitoring system; and
determine and record the hourly
average actual gas flow rate
from all the readings.
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 4 TO SUBPART UUU OF PART 63—REQUIREMENTS FOR PERFORMANCE TESTS FOR METAL HAP EMISSIONS FROM
CATALYTIC CRACKING UNITS NOT SUBJECT TO THE NEW SOURCE PERFORMANCE STANDARDS (NSPS) FOR PARTICULATE MATTER (PM)—Continued
*
For each new or existing catalytic
cracking unit catalyst regenerator
vent . . .
*
*
*
*
*
*
According to these requirements
. . .
You shall . . .
Using . . .
b. Compute Ni emission rate (lb/
1,000 lbs of coke burn-off).
c. Determine the equilibrium catalyst Ni concentration.
Equations 1 and 8 of § 63.1564.
d. If you use a continuous opacity
monitoring system, establish
your site-specific Ni operating
limit.
i. Equations 9 and 10 of § 63.1564
with data from continuous opacity monitoring system, coke
burn-off rate, results of equilibrium catalyst Ni concentration
analysis, and Ni emission rate
from Method 29 test.
See item 4.c. of this table.
You must obtain 1 sample for
each of the 3 runs; determine
and record the equilibrium catalyst Ni concentration for each of
the 3 samples; and you may
adjust the laboratory results to
the maximum value using Equation 2 of § 63.1571.
(1) You must collect opacity monitoring data every 10 seconds
during the entire period of the
initial Ni performance test; reduce the data to 6-minute averages; and determine and record
the hourly average opacity from
all the 6-minute averages.
(2) You must collect gas flow rate
monitoring data every 15 minutes during the entire period of
the initial Ni performance test;
measure the gas flow rate as
near as practical to the continuous opacity monitoring system;
and determine and record the
hourly average actual gas flow
rate from all the readings.
e. Record the catalyst addition
rate for each test and schedule
for the 10- day period prior to
the test.
*
*
*
*
*
*
1Determination
of Metal Concentration on Catalyst Particles (Instrumental Analyzer Procedure).
Method 6010B, Inductively Coupled Plasma-Atomic Emission Spectrometry, EPA Method 6020, Inductively Coupled Plasma-Mass Spectrometry, EPA Method 7520, Nickel Atomic Absorption, Direct Aspiration, and EPA Method 7521, Nickel Atomic Absorption, Direct Aspiration are
included in ‘‘Test Methods for Evaluating Solid Waste, Physical/Chemical Methods,’’ EPA Publication SW–846, Revision 5 (April 1998). The SW–
846 and Updates (document number 955–001–00000–1) are available for purchase from the Superintendent of Documents, U.S. Government
Printing Office, Washington, DC 20402, (202) 512–1800; and from the National Technical Information Services (NTIS), 5285 Port Royal Road,
Springfield, VA 22161, (703) 487–4650. Copies may be inspected at the EPA Docket Center (Air Docket), EPA West, Room B–108, 1301 Constitution Ave., NW., Washington, DC; or at the Office of the Federal Register, 800 North Capitol Street, NW., Suite 700, Washington, DC.
2 EPA
15. Table 5 to subpart UUU of part 63
is amended by revising entries 1, 2, and
3 to read as follows:
I
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6947
TABLE 5 TO SUBPART UUU OF PART 63.—INITIAL-COMPLIANCE WITH METAL HAP EMISSION LIMITS FOR CATALYTIC
CRACKING UNITS
*
For each new and existing
catalytic cracking unit catalyst regenerator vent . . .
*
*
*
*
For the following emission limit . . .
You have demonstrated initial compliance if . . .
1. Subject to the NSPS for
PM in 40 CFR 60.102.
PM emissions must not exceed 1.0 kg/1,000 kg (1.0 lb/
1,000 lb) of coke burn-off in the catalyst regenerator;
if the discharged gases pass through an incinerator
or waste heat boiler in which you burn auxiliary or
supplemental liquid or solid fossil fuel, the incremental rate of PM must not exceed 43.0 grams per
Gigajoule (g/GJ) or 0.10 pounds per million British
thermal units (lb/million Btu) of heat input attributable
to the liquid or solid fossil fuel; and the opacity of
emissions must not exceed 30 percent, except for
one 6-minute average opacity reading in any 1-hour
period.
2. Option 1: Elect NSPS not
subject to the NSPS for
PM.
PM emission must not exceed 1.0 kg/1,000 kg (1.0 lb/
1,000 lb) of coke burn-off in the catalyst regenerator;
if the discharged gases pass through an incinerator
or waste heat boiler in which you burn auxiliary or
supplemental liquid or solid fossil fuel, the incremental rate of PM must not exceed 43.0 g/GJ (0.10
lb/million Btu) of heat input attributable to the liquid
or solid fossil fuel; and the opacity of emissions must
not exceed 30 percent, except for one 6-minute average opacity reading in any 1-hour period.
3. Option 2: Not subject to
the NSPS for PM.
PM emissions must not exceed 1.0 kg/1,000 kg (1.0 lb/
1,000 lb) of coke burn-off in the catalyst regenerator.
You have already conducted a performance test to
demonstrate initial compliance with the NSPS and
the measured PM emission rate is less than or equal
to 1.0 kg/1,000 kg (1.0 lb/1,000 lb) of coke burn-off in
the catalyst regenerator. As part of the Notification of
Compliance Status, you must certify that your vent
meets the PM limit. You are not required to do another performance test to demonstrate initial compliance. If applicable, you have already conducted a
performance test to demonstrate initial compliance
with the NSPS and the measured PM rate is less
than or equal to 43.0 g/GJ (0.10 lb/million Btu) of
heat input attributable to the liquid or solid fossil fuel.
As part of the Notification of Compliance Status, you
must certify that your vent meets the PM emission
limit. You are not required to do another performance
test to demonstrate initial compliance. You have already conducted a performance test to demonstrate
initial compliance with the NSPS and the average
hourly opacity is no more than 30 percent. Except:
One 6-minute average in any 1-hour period can exceed 30 percent. As part of the Notification of Compliance Status, you must certify that your vent meets
the opacity limit. You are not required to do another
performance test to demonstrate initial compliance.
You have already conducted a performance evaluation to demonstrate initial compliance with the applicable performance specification. As part of your Notification of Compliance Status, you certify that your
continuous opacity monitoring system meets the requirements in § 63.1572. You are not required to do
a performance evaluation to demonstrate initial compliance.
The average PM emission rate, measured using EPA
Method 5B or 5F (for a unit without a wet scrubber)
or 5B (for a unit with a wet scrubber), over the period
of the initial performance test, is no higher than 1.0
kg/1,000 kg (1.0 lb/1,000 lb of coke burn-off in the
catalyst regenerator. The PM emission rate is calculated using Equations 1 and 2 of § 63.1564. If applicable, the average PM emission rate, measured
using EPA Method 5B emission rate, measured
using EPA Method 5B or 5F (for a unit without a wet
scrubber) or Method 5B (for a unit with a wet scrubber) over the period of the initial performance test, is
no higher than 43.0 g/GJ (0.10 lb/million Btu) of heat
input attributable to the liquid or solid fossil fuel. The
PM emission rate is calculated using Equation 3 of
§ 63.1564; no more than one 6-minute average
measured by the continuous opacity monitoring system exceeds 30 percent opacity in any 1-hour period
over the period of the performance test; and your
performance evaluation shows the continuous opacity monitoring system meets the applicable requirements in § 63.1572.
The average PM emission rate, measured using EPA
Method 5B or 5F (for a unit without a wet scrubber)
or Method 5B (for a unit with a wet scrubber), over
the period of the initial performance test, is less than
or equal to 1.0 kg/1,000 kg (1.0 lb/1,000 lb) of coke
burn-off in the catalyst regenerator. The PM emission
rate is calculated using Equations 1 and 2 of
§ 63.1564; and if you use a continuous opacity monitoring system, your performance evaluation shows
the system meets the applicable requirements in
§ 63.1572.
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6948
Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 5 TO SUBPART UUU OF PART 63.—INITIAL-COMPLIANCE WITH METAL HAP EMISSION LIMITS FOR CATALYTIC
CRACKING UNITS—Continued
*
For each new and existing
catalytic cracking unit catalyst regenerator vent . . .
*
*
*
*
*
For the following emission limit . . .
*
*
You have demonstrated initial compliance if . . .
*
*
*
*
16. Table 6 to subpart UUU of part 63
is amended by revising entries 1, 3, and
5 to read as follows:
I
TABLE 6 TO SUBPART UUU OF PART 63—CONTINUOUS COMPLIANCE WITH METAL HAP EMISSION LIMITS FOR CATALYTIC
CRACKING UNITS
*
*
*
*
*
For each new and existing
catalytic cracking unit . . .
Subject to this emission limit for your catalyst regenerator vent . . .
You shall demonstrate continuous compliance by . . .
1. Subject to the NSPS for
PM in 40 CFR 60.102.
a. PM emissions must not exceed 1.0 kg/1,000 kg (1.0
lb/1,000 lb) of coke burn-off in the catalyst regenerator; if the discharged gases pass through an incinerator or waste heat boiler in which you burn auxiliary or supplemental liquid or solid fossil fuel, the incremental rate of PM must not exceed 43.0 g/GJ
(0.10 lb/million Btu) of heat input attributable to the
liquid or solid fossil fuel; and the opacity of emissions
must not exceed 30 percent, except for one 6-minute
average opacity reading in any 1-hour period.
i. Determining and recording each day the average
coke burn-off rate (thousands of kilograms per hour)
using Equation 1 in § 63.1564 and the hours of operation for each catalyst regenerator; maintaining PM
emission rate below 1.0 kg/1,000 kg (1.0 lb/1,000
lbs) of coke burn-off; if applicable, determining and
recording each day the rate of combustion of liquid
or solid fossil fuels (liters/hour or kilograms/hour) and
the hours of operation during which liquid or solid
fossil-fuels are combusted in the incinerator-waste
heat boiler; if applicable, maintaining the PM rate incinerator below 43 g/GJ (0.10 lb/million Btu) of heat
input attributable to the solid or liquid fossil fuel; collecting the continuous opacity monitoring data for
each catalyst regenerator vent according to
§ 63.1572; and maintaining each 6-minute average at
or below 30 percent except that one 6-minute average during a 1-hour period can exceed 30 percent.
*
*
*
Determining and recording each day the average coke
burn-off rate (thousands of kilograms per hour) and
the hours of operation for each catalyst regenerator
by Equation 1 of § 63.1564 (you can use process
data to determine the volumetric flow rate); and
maintaining the PM emission rate below 1.0 kg/1,000
kg (1.0 lb/1,000 lb) of coke burn-off.
*
3. Option 2: PM limit not
subject to the NSPS for
PM.
*
*
*
PM emissions must not exceed 1.0 kg/1,000 kg (1.0 lb/
1,000 lb) of coke burn-off in the catalyst regenerator.
*
5. Option 4: Ni lb/1,000 lbs
of coke burn-off not subject to the NSPS for PM.
*
*
*
*
*
*
Ni emissions must not exceed 1.0 mg/kg (0.001 lb/ Determining and recording each day the average coke
1,000 lbs) of coke burn-off in the catalyst regenerator.
burn-off rate (thousands of kilograms per hour) and
the hours of operation for each catalyst regenerator
by Equation 1 of § 63.1564 (you can use process
data to determine the volumetric flow rate); and
maintaining Ni emission rate below 1.0 mg/kg (0.001
lb/1,000 lbs) of coke burn-off in the catalyst regenerator.
17. Table 7 to subpart UUU of part 63
is revised to read as follows:
I
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6949
TABLE 7 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR METAL HAP
EMISSIONS FROM CATALYTIC CRACKING UNITS
[As stated in § 63.1564(c)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
If you use . . .
1. Subject to NSPS for PM in 40
CFR 60.102.
2. Option 1: Elect NSPS not subject to the NSPS for PM in 40
CFR 60.102.
3. Option 2: PM limit not subject to
the NSPS for PM in 40 CFR
60.102.
Continuous
system.
Continuous
system.
For this operating limit . . .
You shall demonstrate continuous
compliance by . . .
Complying with Table 6 of this
subpart.
Complying with Table 6 of this
subpart.
opacity
monitoring
Not applicable.
opacity
monitoring
Not applicable.
a. Continuous opacity monitoring
system.
b. Continuous parameter monitoring
systems—electrostatic
precipitator.
The opacity of emissions from
your catalyst regenerator vent
must not exceed the site-specific opacity operating limit established during the performance test.
i. The daily average gas flow rate
entering or exiting the control
device must not exceed the operating limit established during
the performance test.
ii. The daily average voltage and
secondary current (or total
power input) to the control device must not fall below the operating limit established during
the performance test.
c. Continuous parameter monitoring systems—wet scrubber.
i. The daily average pressure
drop across the scrubber must
not fall below the operating limit
established during the performance test.
ii. The daily average liquid-to-gas
ratio must not fall below the operating limit established during
the performance test.
4. Option 3: Ni lb/hr not subject to
the NSPS for PM in 40 CFR
60.102.
VerDate jul<14>2003
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a. Continuous opacity monitoring
system.
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The daily average Ni operating
value must not exceed the sitespecific Ni operating limit established during the performance
test.
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Collecting the hourly average continuous opacity monitoring system
data
according
to
§ 63.1572; and maintaining the
hourly average opacity at or
below the site-specific limit.
Collecting the hourly and daily average gas flow rate monitoring
data according to § 63.1572 1;
and maintaining the daily average gas flow rate at or below
the limit established during the
performance test.
Collecting the hourly and daily average voltage and secondary
current (or total power input)
monitoring data according to
§ 63.1572; and maintaining the
daily average voltage and secondary current (or total power
input) at or above the limit established during the performance test.
Collecting the hourly and daily average pressure drop monitoring
data according to § 63.1572;
and maintaining the daily average pressure drop above the
limit established during the performance test.
Collecting the hourly average gas
flow rate and water (or scrubbing liquid) flow rate monitoring
data according to § 63.1572 1;
determining and recording the
hourly average liquid-to-gas
ratio; determining and recording
the daily average liquid-to-gas
ratio; and maintaining the daily
average
liquid-to-gas
ratio
above the limit established during the performance test.
Collecting the hourly average continuous opacity monitoring system
data
according
to
§ 63.1572; determining and recording equilibrium catalyst Ni
concentration at least once a
week 2; collecting the hourly average gas flow rate monitoring
data according to § 63.1572 1;
determining and recording the
hourly average Ni operating
value using Equation 11 of
§ 63.1564; determining and recording the daily average Ni operating value; and maintaining
the daily average Ni operating
value below the site-specific Ni
operating limit established during the performance test.
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TABLE 7 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR METAL HAP
EMISSIONS FROM CATALYTIC CRACKING UNITS—Continued
[As stated in § 63.1564(c)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
If you use . . .
For this operating limit . . .
You shall demonstrate continuous
compliance by . . .
b. Continuous parameter monitoring
systems—electrostatic
precipitator.
i. The daily average gas flow rate
entering or exiting the control
device must not exceed the operating limit established during
the performance test.
ii. The daily average voltage and
secondary current (or total
power input) must not fall below
the level established in the performance test.
iii. The monthly rolling average of
the equilibrium catalyst Ni concentration must not exceed the
level established during the performance test.
See item 3.b.i. of this table.
c. Continuous parameter monitoring systems—wetscrubber.
5. Option 4: Ni lb/ton of coke burnoff not subject to the NSPS for
PM in 40 CFR 60.102.
i. The daily average pressure
drop must not fall below the operating limit established in the
performance test.
ii. The daily average liquid-to-gas
ratio must not fall below the operating limit established during
the performance test.
iii. The monthly rolling average
equilibrium catalyst Ni concentration must not exceed the
level established during the performance test.
18:26 Feb 08, 2005
The daily average Ni operating
value must not exceed the sitespecific Ni operating limit established during the performance
test.
b. Continuous parameter monitoring
systems—electrostatic
precipitator.
VerDate jul<14>2003
a. Continuous opacity monitoring
system.
i. The daily average gas flow rate
to the control device must not
exceed the level established in
the performance test.
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See item 3.b.ii. of this table.
Determining and recording the
equilibrium catalyst Ni concentration at least once a
week 2; determining and recording the monthly rolling average
of the equilibrium catalyst Ni
concentration once each week
using the weekly or most recent
value; and maintaining the
monthly rolling average below
the limit established in the performance test.
See item 3.c.i. of this table.
See item 3.c.ii. of this table.
Determining and recording the
equilibrium catalyst Ni concentration at least once a
week2; determining and recording the monthly rolling average
of equilibrium catalyst Ni concentration once each week
using the weekly or most recent
value; and maintaining the
monthly rolling average below
the limit established in the performance test.
Collecting the hourly average continuous opacity monitoring system
data
according
to
§ 63.1572; collecting the hourly
average gas flow rate monitoring
data
according
to
§ 63.1572 1; determining and recording equilibrium catalyst Ni
concentration at least once a
week 2; determining and recording the hourly average Ni operating value using Equation 12
of § 63.1564; determining and
recording the daily average Ni
operating value; and maintaining the daily average Ni operating value below the site-specific Ni operating limit established during the performance
test.
See item 3.b.i. of this table.
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6951
TABLE 7 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR METAL HAP
EMISSIONS FROM CATALYTIC CRACKING UNITS—Continued
[As stated in § 63.1564(c)(1), you shall meet each requirement in the following table that applies to you.]
For each new or existing catalytic
cracking unit . . .
If you use . . .
For this operating limit . . .
You shall demonstrate continuous
compliance by . . .
See item 3.b.ii. of this table.
c. Continuous parameter monitoring systems—wet scrubber.
ii. The daily average voltage and
secondary current (or total
power input) must not fall below
the level established in the performance test.
iii. The monthly rolling average
equilibrium catalyst Ni concentration must not exceed the
level established during the performance test.
i. The daily average pressure
drop must not fall below the operating limit established in the
performance test.
ii. The daily average liquid-to-gas
ratio must not fall below the operating limit established during
the performance test.
iii. The monthly rolling average
equilibrium catalyst Ni concentration must not exceed the
level established during the performance test.
See item 4.b.iii. of this table.
See item 3.c.i. of this table.
See item 3.c.ii. of this table.
See item 4.c.iii. of this table.
1 If applicable, you can use the alternative in § 63.1573(a)(1) for gas flow rate instead of a continuous parameter monitoring system if you used
the alternative method in the initial performance test.
2 The equilibrium catalyst Ni concentration must be measured by the procedure, Determination of Metal Concentration on Catalyst Particles (Instrumental Analyzer Procedure) in appendix A to this subpart; or by EPA Method 6010B, Inductively Coupled Plasma-Atomic Emission Spectrometry, EPA Method 6020, Inductively Coupled Plasma-Mass Spectrometry, EPA Method 7520, Nickel Atomic Absorption, Direct Aspiration, or
EPA Method 7521, Nickel Atomic Absorption, Direct Aspiration; or by an alternative to EPA Method 6010B, 6020, 7520, or 7521 satisfactory to
the Administrator. The EPA Methods 6010B, 6020, 7520, and 7521 are included in ‘‘Test Methods for Evaluating Solid Waste, Physical/Chemical
Methods,’’ EPA Publication SW–846, Revision 5 (April 1998). The SW–846 and Updates (document number 955–001–00000–1) are available for
purchase from the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402, (202) 512–1800; and from the National Technical Information Services (NTIS), 5285 Port Royal Road, Springfield, VA 22161, (703) 487–4650. Copies may be inspected at the
EPA Docket Center (Air Docket), EPA West, Room B–108, 1301 Constitution Ave., NW., Washington, DC; or at the Office of the Federal Register, 800 North Capitol Street, NW., Suite 700, Washington, DC. These methods are also available at https://www.epa.gov/epaoswer/hazwaste/
test/main.htm.
18. Table 15 to subpart UUU of part 63
is amended by revising the heading in
I
column 1 and 2 and by revising entry 2
as follows:
TABLE 15 TO SUBPART UUU OF PART 63.—ORGANIC HAP EMISSION LIMITS FOR CATALYTIC REFORMING UNITS
*
*
For each applicable process vent for a new or existing catalytic reforming unit . . .
*
*
*
You shall meet this emission limit during initial catalyst depressuring
and catalyst purging operations . . .
*
*
*
*
*
*
*
2. Option 2 ................................................................................................ Reduce uncontrolled emissions of total organic compounds (TOC) or
nonmethane TOC from your process vent by 98 percent by weight
using a control device or to a concentration of 20 ppmv (dry basis as
hexane), corrected to 3 percent oxygen, whichever is less stringent.
If you vent emissions to a boiler or process heater to comply with
the percent reduction or concentration emission limitation, the vent
stream must be introduced into the flame zone, or any other location
that will achieve the percent reduction or concentration standard.
19. Table 16 to subpart UUU of part 63
is amended by revising the heading in
I
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TABLE 16 TO SUBPART UUU OF PART 63.—OPERATING LIMITS FOR ORGANIC HAP EMISSIONS FROM CATALYTIC
REFORMING UNITS
*
For each new or existing
catalytic
reforming unit . . .
*
2. Option 2: Percent reduction or concentration limit.
*
*
*
*
For this type of control device . . .
*
You shall meet this operating limit during initial catalyst
depressuring and purging operations . . .
*
*
a. Thermal incinerator, boiler or process heater with a
design heat input capacity under 44 MW, or boiler or
process heater in which all vent streams are not introduced into the flame zone.
b. No control device ........................................................
*
*
*
The daily average combustion zone temperature must
not fall below the limit established during the performance test.
Operate at all times according to your operation, maintenance, and monitoring plan regarding minimum catalyst purging conditions that must be met prior to allowing uncontrolled purge releases.
20. Table 17 to subpart UUU of part 63
is amended by revising the heading in
column 1 as follows:
I
TABLE 17 TO SUBPART UUU OF PART 63.–CONTINUOUS MONITORING SYSTEMS FOR ORGANIC HAP EMISSIONS FROM
CATALYTIC REFORMING UNITS
*
*
*
For each applicable process vent for a new or
existing catalytic reforming unit . . .
*
*
*
*
If you use this type of control device .
*
*
*
.
*
You shall install and operate this type of continuous monitoring system . . .
.
*
*
*
21. Table 18 to subpart UUU of part 63
is amended by revising entry 1 and 2 as
follows:
I
TABLE 18 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR PERFORMANCE TESTS FOR ORGANIC HAP EMISSIONS
FROM CATALYTIC REFORMING UNITS
*
*
*
*
*
*
*
For each new or existing catalytic
reforming unit . . .
You shall . . .
Using . . .
According to these requirements
. . .
1. Option 1: Vent to a flare ............
a. Conduct visible emission observations.
Method 22 (40 CFR part 60, appendix A).
b. Determine that the flare meets
the requirements for net heating
value of the gas being combusted and exit velocity.
a. Select sampling site .................
Not applicable.
2-hour observation period. Record
the presence of a flame at the
pilot light over the full period of
the test.
40 CFR 63.11(b)(6) through (8).
b. Measure gas volumetric flow
rate.
Method 2, 2A, 2C, 2D, 2F, or 2G
(40 CFR part 60, appendix A),
as applicable.
2. Option 2: Percent reduction or
concentration limit.
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Method 1 or 1A (40 CFR part 60,
appendix A). No traverse site
selection method is needed for
vents smaller than 0.10 meter
in diameter.
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Sampling sites must be located at
the inlet (if you elect the emission reduction standard) and
outlet of the control device and
prior to any releases to the atmosphere.
09FER2
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6953
TABLE 18 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR PERFORMANCE TESTS FOR ORGANIC HAP EMISSIONS
FROM CATALYTIC REFORMING UNITS—Continued
*
*
For each new or existing catalytic
reforming unit . . .
*
*
*
*
*
According to these requirements
. . .
You shall . . .
Using . . .
c. Measure TOC concentration
(for percent reduction standard).
Method 25 (40 part 60, appendix Take either an integrated sample
A) to measure nonmethane
or four grab samples during
TOC concentration (in carbon
each run. If you use a grab
equivalents) at inlet and outlet
sampling technique, take the
of the control device. If the nonsamples at approximately equal
methane TOC outlet concentraintervals in time, such as 15tion is expected to be less than
minute intervals during the run.
50 ppm (as carbon), you can
use Method 25A to measure
TOC concentration (as hexane)
at the inlet and the outlet of the
control device. If you use Method 25A, you may use Method
18 (40 CFR part 60, appendix
A) to measure the methane
concentration to determine the
nonmethane TOC concentration.
.................................................. Calculate emission rate by Equation 1 of § 63.1566 (if you use
Method 25) or Equation 2 of
§ 63.1566 (if you use Method
25A). Calculate mass emission
reduction by Equation 3 of
§ 63.1566.
Method 25A (40 CFR part 60, appendix A) to measure TOC concentration (as hexane) at the
outlet of the control device. You
may elect to use Method 18 (40
CFR part 60, appendix A) to
measure the methane concentration.
Method 3A or 3B (40 CFR part
60, appendix A), as applicable.
d. Calculate TOC or nonmethane
TOC emission rate and mass
emission reduction.
e. For concentration standard,
measure TOC concentration.
(Optional: Measure methane
concentration.)
f. Determine oxygen content in
the gas stream at the outlet of
the control device.
g. Calculate the TOC or nonmethane TOC concentration
corrected for oxygen content
(for concentration standard).
h. Establish each operating limit in
Table 16 of this subpart that
applies to you for a thermal incinerator, or process heater or
boiler with a design heat input
capacity under 44 MW, or process heater or boiler in which all
vent streams are not introduced
into flame zone.
i. If you do not use a control device, document the purging
conditions used prior to testing
following the minimum requirements in the operation, maintenance, and monitoring plan.
Equation 4 of § 63.1566.
Data from the continuous parameter monitoring systems.
Collect the temperature monitoring data every 15 minutes
during the entire period of the
initial TOC performance test.
Determine and record the minimum hourly average combustion zone temperature.
Data from monitoring systems as
identified in the operation,
maintenance, and monitoring
plan.
Procedures in the
maintenance, and
plan.
22. Table 19 to subpart UUU of part 63
is revised as follows:
I
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operation,
monitoring
6954
Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 19 TO SUBPART UUU OF PART 63.—INITIAL COMPLIANCE WITH ORGANIC HAP EMISSION LIMITS FOR CATALYTIC
REFORMING UNITS
[As stated in § 63.1566(b)(7), you shall meet each requirement in the following table that applies to you.]
For each applicable process
vent for a new or existing
catalytic reforming unit . . .
For the following emission limit . . .
You have demonstrated initial compliance if . . .
Option 1 ...............................
Visible emissions from a flare must not exceed a total
of 5 minutes during any 2 consecutive hours.
Option 2 ...............................
Reduce uncontrolled emissions of total organic compounds (TOC) or nonmethane TOC from your process vent by 98 percent by weight using a control device or to a concentration of 20 ppmv (dry basis as
hexane), corrected to 3 percent oxygen, whichever is
less stringent.
Visible emissions, measured using Method 22 over the
2-hour observation period of the performance test, do
not exceed a total of 5 minutes.
The mass emission reduction of nonmethane TOC
measured by Method 25 over the period of the performance test is at least 98 percent by weight as calculated using Equations 1 and 3 of § 63.1566; or the
mass emission reduction of TOC measured by Method 25A (or nonmethane TOC measured by Methods
25A and 18) over the period of the performance test
is at least 98 percent by weight as calculated using
Equations 2 and 3 of § 63.1566; or the TOC concentration measured by Method 25A (or the nonmethane TOC concentration measured by Methods
25A and 18) over the period of the performance test
does not exceed 20 ppmv (dry basis as hexane) corrected to 3 percent oxygen as calculated using Equation 4 of § 63.1566.
23. Table 20 to subpart UUU of part 63
is revised as follows:
I
TABLE 20 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH ORGANIC HAP EMISSION LIMITS FOR
CATALYTIC REFORMING UNITS
[As stated in § 63.1566(c)(1), you shall meet each requirement in the following table that applies to you.]
For each applicable process
vent for a new or existing
catalytic reforming unit . . .
1. Option 1 ...........................
2. Option 2 ...........................
For this emission limit . . .
You shall demonstrate continuous compliance during
initial catalyst depressuring and catalyst purging operations by . . .
Vent emissions from your process vent to a flare that
meets the requirements in § 63.11(b).
Reduce uncontrolled emissions of total organic compounds (TOC) or nonmethane TOC from your process vent by 98 percent by weight using a control device or to a concentration of 20 ppmv (dry basis as
hexane), corrected to 3 percent oxygen, whichever is
less stringent.
Maintaining visible emissions from a flare below a total
of 5 minutes during any 2 consecutive hours.
Maintaining a 98 percent by weight emission reduction
of TOC or nonmethane TOC; or maintaining a TOC
or nonmethane TOC concentration of not more than
20 ppmv (dry basis as hexane), corrected to 3 percent oxygen, whichever is less stringent.
24. Table 21 to Subpart UUU of part 63
is revised as follows:
I
TABLE 21 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR ORGANIC HAP
EMISSIONS FROM CATALYTIC REFORMING UNITS
[As stated in § 63.1566(c)(1), you shall meet each requirement in the following table that applies to you.]
For each applicable
process vent for a
new or existing
catalytic reforming
unit . . .
If you use . . .
For this operating limit . . .
1. Option 1 .............
Flare that meets the requirements in
§ 63.11(b).
The flare pilot light must be present at
all times and the flare must be operating at all times that emissions may
be vented to it.
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You shall demonstrate continuous
compliance during initial catalyst
depressuring and purging operations
by . . .
Collecting flare monitoring data according to § 63.1572; and recording for
each 1-hour period whether the
monitor was continuously operating
and the pilot light was continuously
present during each 1-hour period.
09FER2
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6955
TABLE 21 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR ORGANIC HAP
EMISSIONS FROM CATALYTIC REFORMING UNITS—Continued
[As stated in § 63.1566(c)(1), you shall meet each requirement in the following table that applies to you.]
For each applicable
process vent for a
new or existing
catalytic reforming
unit . . .
2. Option 2 .............
If you use . . .
For this operating limit . . .
a. Thermal incinerator boiler or process
heater with a design input capacity
under 44 MW or boiler or process
heater in which not all vent streams
are not introduced into the flame
zone.
b. No control device ..............................
Maintain the daily average combustion
zone temperature above the limit established during the performance
test.
Operate at all times according to your
operation, maintenance, and monitoring plan regarding minimum purging conditions that must be met prior
to allowing uncontrolled purge releases.
You shall demonstrate continuous
compliance during initial catalyst
depressuring and purging operations
by . . .
Collecting, the hourly and daily temperature monitoring data according
to § 63.1572; and maintaining the
daily average combustion zone temperature above the limit established
during the performance test.
Recording information to document
compliance with the procedures in
your operation, maintenance, and
monitoring plan.
25. Table 22 to subpart UUU of part 63
is revised as follows:
I
TABLE 22 TO SUBPART UUU OF PART 63.—INORGANIC HAP EMISSION LIMITS FOR CATALYTIC REFORMING UNITS
[As stated in § 63.1567(a)(1), you shall meet each emission limitation in the following table that applies to you.]
You shall meet this emission limit for each applicable catalytic reforming unit process vent during coke burn-off and catalyst rejuvenation
. . .
For . . .
1. Each existing semi-regenerative catalytic reforming unit ....................
2. Each existing cyclic or continous catalytic reforming unit ...................
3. Each new semi-regenerative, cyclic, or continous catalytic reforming
unit.
Reduce uncontrolled emissions of hydrogen chloride (HCl) by 92 percent by weight or to a concentration of 30 ppmv (dry basis), corrected to 3 percent oxygen.
Reduce uncontrolled emissions of HCl by 97 percent by weight or to a
concentration of 10 ppmv (dry basis), corrected to 3 percent oxygen.
Reduce uncontrolled emissions of HCl by 97 percent by weight or to a
concentration of 10 ppmv (dry basis), corrected to 3 percent oxygen.
26. Table 23 to subpart UUU of part 63
is revised as follows:
I
TABLE 23 TO SUBPART UUU OF PART 63.—OPERATING LIMITS FOR INORGANIC HAP EMISSIONS FROM CATALYTIC
REFORMING UNITS
[As stated in § 63.1567(a)(2), you shall meet each operating limit in the following table that applies to you.]
For each applicable process vent for a new or existing
catalytic reforming unit with this type of control device
. . .
You shall meet this operating limit during coke burn-off and catalyst rejuvenation
. . .
1. Wet scrubber ..................................................................
The daily average pH or alkalinity of the water (or scrubbing liquid) exiting the scrubber must not fall below the limit established during the performance test; and the
daily average liquid-to-gas ratio must not fall below the limit established during the
performance test.
The daily average HCl concentration in the catalyst regenerator exhaust gas must
not exceed the limit established during the performance test.
2. Internal scrubbing system or no control device (e.g.,
hot regen system) meeting outlet HCl concentration
limit.
3. Internal scrubbing system meeting HCl percent reduction standard.
4. Fixed-bed gas-solid adsorption system .........................
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The daily average pH or alkalinity of the water (or scrubbing liquid) exiting the internal scrubbing system must not fall below the limit established during the performance test; and the daily average liquid-to-gas ratio must not fall below the limit established during the performance test.
The daily average temperature of the gas entering or exiting the adsorption system
must not exceed the limit established during the performance test; and the HCl
concentration in the adsorption system exhaust gas must not exceed the limit established during the performance test.
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 23 TO SUBPART UUU OF PART 63.—OPERATING LIMITS FOR INORGANIC HAP EMISSIONS FROM CATALYTIC
REFORMING UNITS—Continued
[As stated in § 63.1567(a)(2), you shall meet each operating limit in the following table that applies to you.]
For each applicable process vent for a new or existing
catalytic reforming unit with this type of control device
. . .
You shall meet this operating limit during coke burn-off and catalyst rejuvenation
. . .
5.
The daily average temperature of the gas entering or exiting the adsorption system
must not exceed the limit established during the performance test; and the weekly
average chloride level on the sorbent entering the adsorption system must not exceed the design or manufacturer’s recommended limit (1.35 weight percent for the
ChlorsorbTM System); and the weekly average chloride level on the sorbent leaving the adsorption system must not exceed the design or manufacturer’s recommended limit (1.8 weight percent for the ChlorsorbTM System).
Moving-bed gas-solid
ChlorsorbTM System).
adsorption
system
(e.g.,
27. Table 24 to subpart UUU of part 63
is revised as follows:
I
TABLE 24 TO SUBPART UUU OF PART 63.—CONTINUOUS MONITORING SYSTEMS FOR INORGANIC HAP EMISSIONS FROM
CATALYTIC REFORMING UNITS
[As stated in § 63.1567(b)(1), you shall meet each requirement in the following table that applies to you.]
If you use this type of control device for your vent . . .
You shall install and operate this type of continuous monitoring system
. . .
1. Wet scrubber ........................................................................................
Continuous parameter monitoring system to measure and record the
total water (or scrubbing liquid) flow rate entering the scrubber during
coke burn-off and catalyst rejuvenation; and continuous parameter
monitoring system to measure and record gas flow rate entering or
exiting the scrubber during coke burn-off and catalyst rejuvenation 1;
and continuous parameter monitoring system to measure and record
the pH or alkalinity of the water (or scrubbing liquid) exiting the
scrubber during coke burn-off and catalyst rejuvenation. 2
Colormetric tube sampling system to measure the HC1 concentration
in the catalyst regenerator exhaust gas during coke burn-off and catalyst rejuvenation. The colormetric tube sampling system must meet
the requirements in Table 41 of this subpart.
Continuous parameter monitoring system to measure and record the
gas flow rate entering or exiting the internal scrubbing system during
coke burn-off and catalyst rejuvenation; and continuous parameter
monitoring system to measure and record the total water (or scrubbing liquid) flow rate entering the internal scrubbing system during
coke burn-off and catalyst rejuvenation; and continuous parameter
monitoring system to measure and record the pH or alkalinity of the
water (or scrubbing liquid) exiting the internal scrubbing system during coke burn-off and catalyst rejuvenation. 2
Continuous parameter monitoring system to measure and record the
temperature of the gas entering or exiting the adsorption system during coke burn-off and catalyst rejuvenation; and colormetric tube
sampling system to measure the gaseous HC1 concentration in the
adsorption system exhaust and at a point within the absorbent bed
not to exceed 90 percent of the total length of the absorbent bed
during coke burn-off and catalyst rejuvenation. The colormetric tube
sampling system must meet the requirements in Table 41 of this
subpart.
Continuous parameter monitoring system to measure and record the
temperature of the gas entering or exiting the adsorption system during coke burn-off and catalyst rejuvenation.
2. Internal scrubbing system or no control device (e.g., hot regen system) to meet HC1 outlet concentration limit.
3. Internal scrubbing system to meet HC1 percent reduction standard ..
4. Fixed-bed gas-solid adsorption system ...............................................
5. Moving-bed gas-solid adsorption system (e.g., ChlorsorbTM System).
1 If applicable, you can use the alternative in § 63.1573 (a)(1) instead of a continuous parameter monitoring system for gas flow rate or instead
of a continuous parameter monitoring system for the cumulative volume of gas.
2 If applicable, you can use the alternative in § 63.1573(b)(1) instead of a continuous parameter monitoring system for pH of the water (or
scrubbing liquid) or the alternative in § 63.1573(b)(2) instead of a continuous parameter monitoring system for alkalinity of the water (or scrubbing
liquid).
28. Table 25 to subpart UUU of part 63
is revised as follows:
I
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6957
TABLE 25 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR PERFORMANCE TESTS FOR INORGANIC HAP EMISSIONS
FOR CATALYTIC REFORMING UNITS
[As stated in § 63.1567(b)(2) and (3), you shall meet each requirement in the following table that applies to you.]
For each new and existing
catalytic reforming unit using
. . .
1. Any or no control system
You shall . . .
Using . . .
According to these requirements . . .
a. Select sampling port location(s) and the number
of traverse points.
Method 1 or 1A (40 CFR
part 60, appendix A), as
applicable.
(1) If you operate a control device and you elect to
meet an applicable HCl percent reduction standard,
sampling sites must be located at the inlet of the
control device or internal scrubbing system and at
the outlet of the control device or internal scrubber
system prior to any release to the atmosphere. For
a series of fixed-bed systems, the outlet sampling
site should be located at the outlet of the first fixedbed, prior to entering the second fixed-bed in the
series.
(2) If you elect to meet an applicable HCl outlet concentration limit, locate sampling sites at the outlet of
the control device or internal scrubber system prior
to any release to the atmosphere. For a series of
fixed-bed systems, the outlet sampling site should
be located at the outlet of the first fixed-bed, prior to
entering the second fixed-bed in the series. If there
is no control device, locate sampling sites at the
outlet of the catalyst regenerator prior to any release to the atmosphere.
b. Determine velocity and
volumetric flow rate.
Method 2, 2A, 2C, 2D, 2F,
or 2G (40 CFR part 60,
appendix A), as applicable..
c. Conduct gas molecular
Method 3, 3A, or 3B (40
weight analysis.
CFR part 60, appendix
A), as applicable.
d. Measure moisture conMethod 4 (40 CFR part 60,
tent of the stack gas.
appendix A).
e. Measure the HCl conMethod 26 or 26A (40 CFR
centration at the separt 60, appendix A). If
lected sampling locations.
your control device is a
wet scrubber or internal
scrubbing system, you
must use Method 26A.
2. Wet scrubber ...................
a. Establish operating limit
for pH level or alkalinity.
i. Data from continuous parameter monitoring systems.
ii. Alternative pH procedure in § 63.1573 (b)(1).
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(1) For semi-regenerative and cyclic regeneration
units, conduct the test during the coke burn-off and
catalyst rejuvenation cycle, but collect no samples
during the first hour or the last 6 hours of the cycle
(for semi- regenerative units) or during the first hour
or the last 2 hours of the cycle (for cyclic regeneration units). For continuous regeneration units, the
test should be conducted no sooner than 3 days
after process unit or control system start up.
(2) Determine and record the HCl concentration corrected to 3 percent oxygen (using Equation 1 of
§ 63.1567) for each sampling location for each test
run.
(3) Determine and record the percent emission reduction, if applicable, using Equation 3 of § 63.1567 for
each test run.
(4) Determine and record the average HCl concentration (corrected to 3 percent oxygen) and the average percent emission reduction, if applicable, for the
overall source test from the recorded test run values.
Measure and record the pH or alkalinity of the water
(or scrubbing liquid) exiting scrubber every 15 minutes during the entire period of the performance
test. Determine and record the minimum hourly average pH or alkalinity level from the recorded values.
Measure and record the pH of the water (or scrubbing
liquid) exiting the scrubber during coke burn-off and
catalyst rejuvenation using pH strips at least three
times during each test run. Determine and record
the average pH level for each test run. Determine
and record the minimum test run average pH level.
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TABLE 25 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR PERFORMANCE TESTS FOR INORGANIC HAP EMISSIONS
FOR CATALYTIC REFORMING UNITS—Continued
[As stated in § 63.1567(b)(2) and (3), you shall meet each requirement in the following table that applies to you.]
For each new and existing
catalytic reforming unit using
. . .
You shall . . .
Using . . .
iii. Alternative alkalinity
method in
§ 63.1573(b)(2).
b. Establish operating limit
for liquid-to-gas ratio.
According to these requirements . . .
Measure and record the alkalinity of the water (or
scrubbing liquid) exiting the scrubber during coke
burn-off and catalyst rejuvenation using discrete titration at least three times during each test run. Determine and record the average alkalinity level for
each test run. Determine and record the minimum
test run average alkalinity level.
Measure and record the gas flow rate entering or
exiting the scrubber and the total water (or scrubbing liquid) flow rate entering the scrubber every 15
minutes during the entire period of the performance
test. Determine and record the hourly average gas
flow rate and total water (or scrubbing liquid) flow
rate. Determine and record the minimum liquid-togas ratio from the recorded, paired values.
Collect air flow rate monitoring data or determine the
air flow rate using control room instruments every
15 minutes during the entire period of the initial performance test. Determine and record the hourly average rate of all the readings. Determine and record
the maximum gas flow rate using Equation 1 of
§ 63.1573.
Measure and record the HCl concentration in the catalyst regenerator exhaust gas using the colormetric
tube sampling system at least three times during
each test run. Determine and record the average
HCl concentration for each test run. Determine and
record the average HCl concentration for the overall
source test from the recorded test run averages.
Determine and record the operating limit for HCl
concentration using Equation 4 of § 63.1567.
Measure and record the pH alkalinity of the water (or
scrubbing liquid) exiting the internal scrubbing system every 15 minutes during the entire period of the
performance test. Determine and record the minimum hourly average pH or alkalinity level from the
recorded values.
Measure and in record pH of the water (or scrubbing
liquid) exiting the internal scrubbing system during
coke burn-off and catalyst rejuvenation using pH
strips at least three times during each test run. Determine and record the average pH level for each
test run. Determine and record the minimum test
run average pH level.
Measure and record the alkalinity water (or scrubbing
liquid) exiting the internal scrubbing system during
coke burn-off and catalyst rejuvenation using discrete titration at least three times during each test
run. Determine and record the average alkalinity
level for each test run. Determine and record the
minimum test run average alkalinity level.
Measure and record the gas entering or exiting the internal scrubbing system and the total water (or
scrubbing liquid) flow rate entering the internal
scrubbing system every 15 minutes during the entire
period of the performance test. Determine and
record the hourly average gas flow rate and total
water (or scrubbing liquid) flow rate. Determine and
record the minimum liquid-to-gas ratio from the recorded, paired values.
Measure and record the temperature of gas entering
or exiting the adsorption system every 15 minutes.
Determine and record the maximum hourly average
temperature.
i. Data from continuous parameter monitoring systems.
ii. Alternative procedure for
gas flow rate in
§ 63.1573(a)(1).
3. Internal scrubbing system
or no control device (e.g.,
hot regen system) meeting HCl outlet concentration limit.
Establish operating limit for
HCl concentration.
Data from continuous parameter monitoring system.
4. Internal scrubbing system
meeting HCl percent reduction standard.
a. Establish operating limit
for pH level or alkalinity.
i. Data from continuous parameter monitoring system.
ii. Alternative pH method in
§ 63.1573(b)(1).
iii. Alternative alkalinity
method in
§ 63.1573(b)(2).
b. Establish operating limit
for liquid-to-gas ratio.
Data from continuous parameter monitoring systems.
5. Fixed-bed gas-solid ada. Establish operating limit
sorption system. Gas-solid.
for temperature.
Data from continuous parameter monitoring system.
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6959
TABLE 25 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR PERFORMANCE TESTS FOR INORGANIC HAP EMISSIONS
FOR CATALYTIC REFORMING UNITS—Continued
[As stated in § 63.1567(b)(2) and (3), you shall meet each requirement in the following table that applies to you.]
For each new and existing
catalytic reforming unit using
. . .
Using . . .
According to these requirements . . .
b. Establish operating limit
for HCl concentration.
i. Data from continuous parameter monitoring systems.
a. Establish operating limit
for temperature.
Data from continuous parameter monitoring systems.
b. Measure the chloride
level on the sorbent entering and exiting the adsorption system.
6. Moving-bed gas-solid adsorption system (e.g.,
ChlorsorbTM System).
You shall . . .
Determination of Metal
Concentration on Catalyst Particles (Instrumental Analyzer Procedure) in appendix A to
subpart UUU; or EPA
Method 5050 combined
either with EPA Method
9056, or with EPA Method 9253; or EPA Method
9212 with the soil extraction procedures listed
within the method.1
(1) Measure and record the HCl concentration in the
exhaust gas from the fixed-bed adsorption system
using the colormetric tube sampling system at least
three times during each test run. Determine and
record the average HCl concentration for each test
run. Determine and record the average HCl concentration for the overall source test from the recorded test run averages.
(2) If you elect to comply with the HCl outlet concentration limit (Option 2), determine and record the
operating limit for HCl concentration using Equation
4 of § 63.1567. If you elect to comply with the HCl
percent reduction standard (Option 1), determine
and record the operating limit for HCl concentration
using Equation 5 of § 63.1567.
Measure and record the temperature of gas entering
or exiting the adsorption system every 15 minutes.
Determine and record the maximum hourly average
temperature.
Measure and record the chloride concentration of the
sorbent material entering and exiting the adsorption
system at least three times during each test run.
Determine and record the average weight percent
chloride concentration of the sorbent entering the
adsorption system for each test run. Determine and
record the average weight percent chloride concentration of the sorbent exiting the adsorption system for each test run.
1 The EPA Methods 5050, 9056, 9212 and 9253 are included in ‘‘Test Methods for Evaluating Solid Waste, Physical/Chemical Methods,’’ EPA
Publication SW–846, Revision 5 (April 1998). The SW–846 and Updates (document number 955–001–00000–1) are available for purchase from
the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402, (202) 512–1800; and from the National Technical
Information Services (NTIS), 5285 Port Royal Road, Springfield, VA 22161, (703) 487–4650. Copies may be inspected at the EPA Docket Center
(Air Docket), EPA West, Room B–108, 1301 Constitution Ave., NW., Washington, DC; or at the Office of the Federal Register, 800 North Capitol
Street, NW., Suite 700, Washington, DC. These methods are also available at https://www.epa.gov/epaoswer/hazwaste/test/main.htm.
29. Table 26 to subpart UUU of part 63
is revised as follows:
I
TABLE 26 TO SUBPART UUU OF PART 63.—INITIAL COMPLIANCE WITH INORGANIC HAP EMISSION LIMITS FOR CATALYTIC
REFORMING UNITS
[As stated in § 63.1567(b)(4), you shall meet each requirement in the following table that applies to you.]
For . . .
For the following emission limit . . .
You have demonstrated initial compliance if
. . .
1. Each existing semi-regenerative catalytic reforming unit.
Reduce uncontrolled emissions of HCl by 92
percent by weight or to a concentration of
30 ppmv, (dry basis), corrected to 3 percent
oxygen.
2. Each existing cyclic or continuous catalytic
reforming unit and each new semi-regenerative, cyclic, or continuous catalytic reforming
unit.
Reduce uncontrolled emissions of HCl by 97
percent by weight or to a concentration of
10 ppmv (dry basis), corrected to 3 percent
oxygen.
Average emissions HCl measured using Method 26 or 26A, as applicable, over the period
of the performance test, are reduced by 92
percent or to a concentration less than or
equal to 30 ppmv (dry basis) corrected to 3
percent oxygen.
Average emissions of HCl measured using
Method 26 or 26A, as applicable, over the
period of the performance test, are reduced
by 97 percent or to a concentration less
than or equal to 10 ppmv (dry basis) corrected to 3 percent oxygen.
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30. Table 27 to subpart UUU of part 63
is revised as follows:
I
TABLE 27 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH INORGANIC HAP EMISSION LIMITS FOR
CATALYTIC REFORMING UNITS
[As stated in § 63.1567(c)(1), you shall meet each requirement in the following table that applies to you.]
For . . .
For this emission limit . . .
You shall demonstrate continuous compliance
during coke burn-off and catalyst rejuvenation
by . . .
1. Each existing semi-regenerative catalytic reforming unit.
Reduce uncontrolled emissions of HCl by 92
percent by weight or to a concentration of
30 ppmv (dry basis), corrected to 3 percent
oxygen..
Reduce uncontrolled emissions of HCl by 97
percent by weight or to a concentration of
10 ppmv (dry basis), corrected to 3 percent
oxygen.
Reduce uncontrolled emissions of HCl by 97
percent by weight or to a concentration of
10 ppmv (dry basis), corrected to 3 percent
oxygen.
Maintaining a 92 percent HCl emission reduction or an HCl concentration no more than
30 ppmv (dry basis), corrected to 3 percent
oxygen.
Maintaining a 97 percent HCl control efficiency or an HCl concentration no more
than 10 ppmv (dry basis), corrected to 3
percent oxygen.
Maintaining a 97 percent HCl control efficiency or an HCl concentration no more
than 10 ppmv (dry basis), corrected to 3
percent oxygen.
2. Each existing cyclic or continuous catalytic
reforming unit.
3. Each new semi-regenerative, cyclic, or continuous catalytic reforming unit.
31. Table 28 to subpart UUU of part 63
is revised as follows:
I
TABLE 28 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR INORGANIC HAP
EMISSIONS FROM CATALYTIC REFORMING UNITS
[As stated in § 63.1567(c)(1), you shall meet each requirement in the following table that applies to you.]
For each new and existing
catalytic reforming unit using
this type of control device or
system . . .
1. Wet scrubber ...................
For this operating limit . . .
You shall demonstrate continuous compliance during
coke burn-off and catalyst rejuvenation by . . .
a. The daily average pH or alkalinity of the water (or
scrubbing liquid) exiting the scrubber must not fall
below the level established during the performance
test.
Collecting the hourly and daily average pH or alkalinity
monitoring data according to § 63.1572 1; and maintaining the daily average pH or alkalinity above the
operating limit established during the performance
test.
Collecting the hourly average gas flow rate 2 and total
water (or scrubbing liquid) flow rate monitoring data
according to § 63.1572; and determining and recording the hourly average liquid-to-gas ratio; and determining and recording the daily average liquid-to-gas
ratio; and maintaining the daily average liquid-to-gas
ratio above the limit established during the performance test.
Measuring and recording the HCl concentration at least
4 times during a regeneration cycle (equally spaced
in time) or every 4 hours, whichever is more frequent, using a colormetric tube sampling system; calculating the daily average HCl concentration as an
arithmetic average of all samples collected in each
24-hour period from the start of the coke burn-off
cycle or for the entire duration of the coke burn-off
cycle if the coke burn-off cycle is less than 24 hours;
and maintaining the daily average HCl concentration
below the applicable operating limit.
Collecting the hourly and daily average pH or alkalinity
monitoring data according to § 63.1572 1 and maintaining the daily average pH or alkalinity above the
operating limit established during the performance
test.
Collecting the hourly average gas flow rate 2 and total
water (or scrubbing liquid) flow rate monitoring data
according to § 63.1572; and determining and recording the hourly average liquid-to-gas ratio; and determining and recording the daily average liquid-to-gas
ratio; and maintaining the daily average liquid-to-gas
ratio above the limit established during the performance test.
b. The daily average liquid-to-gas ratio must not fall
below the level established during the performance
test.
2. Internal scrubbing system
or no control device (e.g.,
hot regen system) meeting
HCl concentration limit.
The daily average HCl concentration in the catalyst regenerator exhaust gas must not exceed the limit established during the performance test.
3. Internal scrubbing system
meeting percent HCl reduction standard.
a. The daily average pH or alkalinity of the water (or
scrubbing liquid) exiting the internal scrubbing system
must not fall below the limit established during the
performance test.
b. The daily average liquid-to-gas ratio must not fall
below the level established during the performance
test.
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6961
TABLE 28 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH OPERATING LIMITS FOR INORGANIC HAP
EMISSIONS FROM CATALYTIC REFORMING UNITS—Continued
[As stated in § 63.1567(c)(1), you shall meet each requirement in the following table that applies to you.]
For each new and existing
catalytic reforming unit using
this type of control device or
system . . .
For this operating limit . . .
You shall demonstrate continuous compliance during
coke burn-off and catalyst rejuvenation by . . .
4. Fixed-bed gas-solid adsorption systems.
a. The daily average temperature of the gas entering or
exiting the adsorption system must not exceed the
limit established during the performance test.
Collecting the hourly and daily average temperature
monitoring data according to § 63.1572; and maintaining the daily average temperature below the operating limit established during the performance test.
Measuring and recording the concentration of HCl
weekly or during each regeneration cycle, whichever
is less frequent, using a colormetric tube sampling
system at a point within the adsorbent bed not to exceed 90 percent of the total length of the adsorption
bed during coke-burn-off and catalyst rejuvenation;
implementing procedures in the operating and maintenance plan if the HCl concentration at the sampling
location within the adsorption bed exceeds the operating limit; and maintaining the HCl concentration in
the gas from the adsorption system below the applicable operating limit.
Collecting the hourly and daily average temperature
monitoring data according to § 63.1572; and maintaining the daily average temperature below the operating limit established during the performance test.
Collecting samples of the sorbent exiting the adsorption
system three times per week (on non-consecutive
days); and analyzing the samples for total chloride 3;
and determining and recording the weekly average
chloride concentration; and maintaining the chloride
concentration below the design or manufacturer’s
recommended limit (1.35 weight percent for the
ChlorsorbTM System).
Collecting samples of the sorbent exiting the adsorption
system three times per week (on non-consecutive
days); and analyzing the samples for total chloride
concentration; and determining and recording the
weekly average chloride concentration; and maintaining the chloride concentration below the design or
manufacturer’s recommended limit (1.8 weight percent ChlorsorbTM System).
b. The HCl concentration in the exhaust gas from the
fixed-bed gas-solid adsorption system must not exceed the limit established during the performance
test.
5. Moving-bed gas-solid adsorption system (e.g.,
ChlorsorbTM System.
a. The daily average temperature of the gas entering or
exiting the adsorption system must not exceed the
limit established during the performance test.
b. The weekly average chloride level on the sorbent entering the adsorption system must not exceed the design or manufacturer’s recommended limit (1.35
weight percent for the ClorsorbTM.
c. The weekly average chloride level on the sorbent
exiting the adsorption system must not exceed the
design or manufacturer’s recommended limit (1.8
weight percent for the ClorsorbTM System).
1 If applicable, you can use either alternative in § 63.1573(b) instead of a continuous parameter monitoring system for pH or alkalinity if you
used the alternative method in the initial performance test.
2 If applicable, you can use the alternative in § 63.1573(a)(1) instead of a continuous parameter monitoring system for the gas flow rate or cumulative volume of gas entering or exiting the system if you used the alternative method in the initial performance test.
3 The total chloride concentration of the sorbent material must be measured by the procedure, ‘‘Determination of Metal Concentration on Catalyst Particles (Instrumental Analyzer Procedure)’’ in appendix A to this subpart; or by using EPA Method 5050, Bomb Preparation Method for
Solid Waste, combined either with EPA Method 9056, Determination of Inorganic Anions by Ion Chromatography, or with EPA Method 9253,
Chloride (Titrimetric, Silver Nitrate); or by using EPA Method 9212, Potentiometric Determination of Chloride in Aqueous Samples with Ion-Selective Electrode, and using the soil extraction procedures listed within the method. The EPA Methods 5050, 9056, 9212 and 9253 are included in
‘‘Test Methods for Evaluating Solid Waste, Physical/Chemical Methods,’’ EPA Publication SW–846, Revision 5 (April 1998). The SW–846 and
Updates (document number 955–001–00000–1) are available for purchase from the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402, (202) 512–1800; and from the National Technical Information Services (NTIS), 5285 Port Royal Road, Springfield,
VA 22161, (703) 487–4650. Copies may be inspected at the EPA Docket Center (Air Docket), EPA West, Room B–108, 1301 Constitution Ave.,
NW., Washington, DC; or at the Office of the Federal Register, 800 North Capitol Street, NW., Suite 700, Washington, DC. These methods are
also available at https://www.epa.gov/epaoswer/hazwaste/test/main.htm.
32. Table 31 to subpart UUU of part 63
is amended by revising entry 1 and 3 as
follows:
I
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TABLE 31 TO SUBPART UUU OF PART 63.—CONTINUOUS MONITORING SYSTEMS FOR HAP EMISSIONS FROM SULFUR
RECOVERY UNITS
*
*
*
*
*
For . . .
For this limit . . .
You shall install and operate this continuous
monitoring system . . .
1. Each new or existing Claus sulfur recovery
unit part of a sulfur recovery plant of 20 long
tons per day or more and subject to the
NSPS for sulfur oxides in 40 CFR
60.104(a)(2).
a. 250 ppmv (dry basis) of SO2 at zero percent excess air if you use an oxidation or
reduction control system followed by incineration.
Continuous emission monitoring system to
measure and record the hourly average
concentration of SO2 (dry basis) at zero percent excess air for each exhaust stack. This
system must include an oxygen monitor for
correcting the data for excess air.
Continuous emission monitoring system to
measure and record the hourly average
concentration of reduced sulfur and oxygen
(O2) emissions. Calculate the reduced sulfur
emissions as SO2 (dry basis) at zero percent excess air. Exception: You can use an
instrument having an air or SO2 dilution and
oxidation system to convert the reduced sulfur to SO2 for continuously monitoring and
recording the concentration (dry basis) at
zero percent excess air of the resultant SO2
instead of the reduced sulfur monitor. The
monitor must include an oxygen monitor for
correcting the data for excess oxygen.
b. 300 ppmv of reduced sulfur compounds calculated as ppmv SO2 (dry basis) at zero
percent excess air if you use a reduction
control system without incineration.
*
*
3. Option 2: TRS limit. Each new or existing
sulfur recovery unit (Claus or other type, regardless of size) not subject to the NSPS for
sulfur oxides in 40 CFR 60.104(a)(2).
*
*
*
300 ppmv of total reduced sulfur (TRS) compounds, expressed as an equivalent SO2
concentration (dry basis) at zero percent oxygen.
*
*
i. Continuous emission monitoring system to
measure and record the hourly average
concentration of TRS for each exhaust
stack; this monitor must include an oxygen
monitor for correcting the data for excess
oxygen; or
ii. Continuous parameter monitoring systems
to measure and record the combustion zone
temperature of each thermal incinerator and
the oxygen content (percent, dry basis) in
the vent stream of the incinerator.
33. Table 33 to subpart UUU of part 63
is revised as follows:
I
TABLE 33 TO SUBPART UUU OF PART 63.—INITIAL COMPLIANCE WITH HAP EMISSION LIMITS FOR SULFUR RECOVERY
UNITS
[As stated in § 63.1568(b)(5), you shall meet each requirement in the following table that applies to you.]
For . . .
For the following emission limit . . .
You have demonstrated initial compliance if
. . .
1. Each new or existing Claus sulfur recovery
unit part of a sulfur recovery plant of 20 long
tons per day or more and subject to the
NSPS for sulfur oxides in 40 CFR
60.104(a)(2).
a. 250 ppmv (dry basis) SO2 at zero percent
excess air if you use an oxidation or reduction control system followed by incineration.
You have already conducted a performance
test to demonstrate initial compliance with
the NSPS and each 12-hour rolling average
concentration of SO2 emissions measured
by the continuous emission monitoring system is less than or equal to 250 ppmv (dry
basis) at zero percent excess air. As part of
the Notification of Compliance Status, you
must certify that your vent meets the SO2
limit. You are not required to do another
performance test to demonstrate initial compliance. You have already conducted a performance evaluation to demonstrate initial
compliance with the applicable performance
specification. As part of your Notification of
Compliance Status, you must certify that
your continuous emission monitoring system meets the applicable requirements in
§ 63.1572. You are not required to do another performance evaluation to demonstrate initial compliance.
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6963
TABLE 33 TO SUBPART UUU OF PART 63.—INITIAL COMPLIANCE WITH HAP EMISSION LIMITS FOR SULFUR RECOVERY
UNITS—Continued
[As stated in § 63.1568(b)(5), you shall meet each requirement in the following table that applies to you.]
For the following emission limit . . .
2. Option 1: Elect NSPS. Each new or existing
sulfur recovery unit (Claus or other type, regardless of size) not subject to the NSPS for
sulfur oxides in 40 CFR 60.104(a)(2).
You have demonstrated initial compliance if
. . .
b. 300 ppmv of reduced sulfur compounds
calculated as ppmv SO2 (dry basis) at zero
percent excess air if you use a reduction
control system without incineration.
For . . .
You have already conducted a performance
test to demonstrate initial compliance with
the NSPS and each 12-hour rolling average
concentration of reduced sulfur compounds
measured by your continuous emission
monitoring system is less than or equal to
300 ppmv, calculated as ppmv SO2 (dry
basis) at zero percent excess air. As part of
the Notification of Compliance Status, you
must certify that your vent meets the SO2
limit. You are not required to do another
performance test to demonstrate initial compliance. You have already conducted a performance evaluation to demonstrate initial
compliance with the applicable performance
specification. As part of your Notification of
Compliance Status, you must certify that
your continuous emission monitoring system meets the applicable requirements in
§ 63.1572. You are not required to do another performance evaluation to demonstrate initial compliance.
Each 12-hour rolling average concentration of
SO2 emissions measured by the continuous
emission monitoring system during the initial performance test is less than or equal to
250 ppmv (dry basis) at zero percent excess air; and your performance evaluation
shows the monitoring system meets the applicable requirements in § 63.1572.
Each 12-hour rolling average concentration of
reduced sulfur compounds measured by the
continuous emission monitoring system during the initial performance test is less than
or equal to 300 ppmv, calculated as ppmv
SO2 (dry basis) at zero percent excess air;
and your performance evaluation shows the
continuous emission monitoring system
meets the applicable requirements in
§ 63.1572.
If you use continuous parameter monitoring
systems, the average concentration of TRS
emissions measured using Method 15 during the initial performance test is less than
or equal to 300 ppmv expressed as equivalent SO2 concentration (dry basis) at zero
percent oxygen. If you use a continuous
emission monitoring system, each 12-hour
rolling average concentration of TRS emissions measured by the continuous emission
monitoring system during the initial performance test is less than or equal to 300 ppmv
expressed as an equivalent SO2 (dry basis)
at zero percent oxygen; and your performance evaluation shows the continuous
emission monitoring system meets the applicable requirements in § 63.1572.
a. 250 ppmv (dry basis) of SO2 at zero percent excess air if you use an oxidation or
reduction control system followed by incineration.
b. 300 ppmv of reduced sulfur compounds
calculated as ppmv SO2 (dry basis) at zero
percent excess air if you use a reduction
control system without incineration.
3. Option 2: TRS limit. Each new or existing
sulfur recovery unit (Claus or other type, regardless of size) not subject to the NSPS for
sulfur oxides in 40 CFR 60.104(a)(2).
300 ppmv of TRS compounds expressed as
an equivalent SO2 concentration (dry basis)
at zero percent oxygen.
34. Table 34 to subpart UUU of part 63
is revised as follows:
I
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TABLE 34 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH HAP EMISSION LIMITS FOR SULFUR
RECOVERY UNITS
[As stated in § 63.1568(c)(1), you shall meet each requirement in the following table that applies to you.]
For . . .
For this emission limit . . .
You shall demonstrate continuous compliance by . . .
1. Each new or existing
Claus sulfur recovery unit
part of a sulfur recovery
plant of 20 long tons per
day or more and subject
to the NSPS for sulfur oxides in 40 CFR
60.104(a)(2).
a. 250 ppmv (dry basis) of SO2 at zero percent excess
air if you use an oxidation or reduction control system followed by incineration.
Collecting the hourly average SO2 monitoring data (dry
basis, percent excess air) according to § 63.1572; determining and recording each 12-hour rolling average
concentration of SO2; maintaining each 12-hour rolling average concentration of SO2 at or below the applicable emission limitation; and reporting any 12hour rolling average concentration of SO2 greater
than the applicable emission limitation in the compliance report required by § 63.1575.
Collecting the hourly average reduced sulfur (and air or
O2 dilution and oxidation) monitoring data according
to § 63.1572; determining and recording each 12hour rolling average concentration of reduced sulfur;
maintaining each 12-hour rolling average concentration of reduced sulfur at or below the applicable
emission limitation; and reporting any 12-hour rolling
average concentration of reduced sulfur greater than
the applicable emission limitation in the compliance
report required by § 63.1575.
Collecting the hourly average SO2 data (dry basis, percent excess air) according to § 63.1572; determining
and recording each 12-hour rolling average concentration of SO2; maintaining each 12-hour rolling
average concentration of SO2 at or below the applicable emission limitation; and reporting any 12-hour
rolling average concentration of SO2 greater than the
applicable emission limitation in the compliance report required by § 63.1575.
Collecting the hourly average reduced sulfur (and air or
O2 dilution and oxidation) monitoring data according
to § 63.1572; determining and recording each 12hour rolling average concentration of reduced sulfur;
maintaining each 12-hour rolling average concentration of reduced sulfur at or below the applicable
emission limitation; and reporting any 12-hour rolling
average concentration of reduced sulfur greater than
the applicable emission limitation in the compliance
report required by § 63.1575.
i. If you use continuous parameter monitoring systems,
collecting the hourly average TRS monitoring data
according to § 63.1572 and maintaining each 12-hour
average concentration of TRS at or below the applicable emission limitation; or
b. 300 ppmv of reduced sulfur compounds calculated
as ppmv SO2 (dry basis) at zero percent excess air if
you use a reduction control system without incineration.
2. Option 1: Elect NSPS.
Each new or existing sulfur recovery unit (Claus or
other type, regardless of
size) not subject to the
NSPS for sulfur oxides in
40 CFR 60.104(a)(2).
a. 250 ppmv (dry basis) of SO2 at zero percent excess
air if you use an oxidation or reduction control system followed by incineration.
b. 300 ppmv of reduced sulfur compounds calculated
as ppmv SO2 (dry basis) at zero percent excess air if
you use a reduction control system without incineration.
3. Option 2: TRS limit. Each
new or existing sulfur recovery unit (Claus or other
type, regardless of size)
not subject to the NSPS
for sulfur oxides in 40
CFR 60.104(a)(2).
300 ppmv of TRS compounds, expressed as an SO2
concentration (dry basis) at zero percent oxygen or
reduced sulfur compounds calculated as ppmv SO2
(dry basis) at zero percent excess air.
ii. If you use a continuous emission monitoring system,
collecting the hourly average TRS monitoring data
according to § 63.1572, determining and recording
each 12-hour rolling average concentration of TRS;
maintaining each 12-hour rolling average concentration of TRS at or below the applicable emission limitation; and reporting any 12-hour rolling average TRS
concentration greater than the applicable emission
limitation in the compliance report required by
§ 63.1575.
35. Table 36 to subpart UUU is
amended to revise entry 1 as follows:
I
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TABLE 36 TO SUBPART UUU OF PART 63.—WORK PRACTICE STANDARDS FOR HAP EMISSIONS FROM BYPASS LINES
Option
You shall meet one of these equipment standards . . .
1. Option 1 ................................................................................................
Install and operate a device (including a flow indicator, level recorder,
or electronic valve position monitor) to demonstrate, either continuously or at least every hour, whether flow is present in the by bypass
line. Install the device at or as near as practical to the entrance to
any bypass line that could divert the vent stream away from the control device to the atmosphere.
*
*
*
*
*
*
*
36. Table 38 to subpart UUU is revised
as follows:
I
TABLE 38 TO SUBPART UUU OF PART 63.—INITIAL COMPLIANCE WITH WORK PRACTICE STANDARDS FOR HAP
EMISSIONS FROM BYPASS LINES
[As stated in § 63.1569(b)(2), you shall meet each requirement in the following table that applies to you.]
Option . . .
For this work practice standard . . .
You have demonstrated initial compliance if . . .
1. Each new or existing bypass line associated with
a catalytic cracking unit,
catalytic reforming unit, or
sulfur recovery unit.
a. Option 1: Install and operate a device (including a
flow indicator, level recorder, or electronic valve position monitor) to demonstrate, either continuously or at
least every hour, whether flow is present in bypass
line. Install the device at or as near as practical to
the entrance to any bypass line that could divert the
vent stream away from the control device to the atmosphere.
b. Option 2: Install a car-seal or lock-and-key device
placed on the mechanism by which the bypass device flow position is controlled (e.g., valve handle,
damper level) when the bypass device is in the
closed position such that the bypass line valve cannot be opened without breaking the seal or removing
the device.
c. Option 3: Seal the bypass line by installing a solid
blind between piping flanges.
d. Option 4: Vent the bypass line to a control device
that meets the appropriate requirements in this subpart.
The installed equipment operates properly during each
run of the performance test and no flow is present in
the line during the test.
As part of the notification of compliance status, you certify that you installed the equipment, the equipment
was operational by your compliance date, and you
identify what equipment was installed.
See item 1.b of this table.
See item 1.b of this table.
37. Table 39 to subpart UUU is
amended by revising entry 1 as follows:
I
TABLE 39 TO SUBPART UUU OF PART 63.—CONTINUOUS COMPLIANCE WITH WORK PRACTICE STANDARDS FOR HAP
EMISSIONS FROM BYPASS LINES
*
*
*
*
*
If you elect this standard . . .
You shall demonstrate continuous compliance by . . .
1. Option 1: Flow indicator, level recorder, or electronic valve position
monitor.
Monitoring and recording on a continuous basis or at least every hour
whether flow is present in the bypass line; visually inspecting the device at least once every hour if the device is not equipped with a recording system that provides a continuous record; and recording
whether the device is operating properly and whether flow is present
in the bypass line.
*
*
*
*
*
*
38. Table 40 to subpart UUU is
amended to revise entry 4, 5, 6, and 8 as
follows:
I
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*
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
TABLE 40 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR INSTALLATION, OPERATION, AND MAINTENANCE OF
CONTINUOUS OPACITY MONITORING SYSTEMS AND CONTINUOUS EMISSION MONITORING SYSTEMS
*
*
This type of continuous opacity or emission monitoring system . . .
*
*
*
Must meet these requirements . . .
*
*
*
*
*
*
*
4. SO2 continuous emission monitoring system for sulfur recovery unit Performance specification 2 (40 CFR part 60, appendix B); span value
of 500 ppm SO2; use Methods 6 or 6C and 3A or 3B (40 CFR part
with oxidation control system or reduction control system; this mon60, appendix A) for certifying O2 monitor; and procedure 1 (40 CFR
itor must include an O2 monitor for correcting the data for excess air.
part 60, appendix F) except relative accuracy test audits are required
annually instead of quarterly.
5. Reduced sulfur and O2 continuous emission monitoring system for Performance specification 5 (40 CFR part 60, appendix B), except calisulfur recovery unit with reduction control system not followed by inbration drift specification is 2.5 percent of the span value instead of
cineration; this monitor must include an O2 monitor for correcting the
5 percent; 450 ppm reduced sulfur; use Methods 15 or 15A and 3A
data for excess air unless exempted.
or 3B (40 CFR part 60, appendix A) for certifying O2monitor; if Method 3A or 3B yields O2 concentrations below 0.25 percent during the
performance evaluation, the O2 concentration can be assumed to be
zero and the O2 monitor is not required; and procedure 1 (40 CFR
part 60, appendix F), except relative accuracy test audits, are required annually instead of quarterly.
6. Instrument with an air or O2 dilution and oxidation system to convert Performance specification 5 (40 CFR part 60, appendix B); span value
of 375 ppm SO2; use Methods 15 or 15A and 3A or 3B for certifying
reduced sulfur to SO2 for continuously monitoring the concentration
of SO2 instead of reduced sulfur monitor and O2 monitor.
O2 monitor; and procedure 1 (40 CFR part 60, appendix F), except
relative accuracy test audits, are required annually instead of quarterly.
*
*
*
*
*
*
*
8. O2 monitor for oxygen concentration. .................................................. If necessary due to interferences, locate the oxygen sensor prior to the
introduction of any outside gas stream; performance specification 3
(40 CFR part 60, appendix B; and procedure 1 (40 CFR part 60, appendix F), except relative accuracy test audits, are required annually
instead of quarterly.
39. Table 41 to Subpart UUU is revised
as follows:
I
TABLE 41 TO SUBPART UUU OF PART 63.—REQUIREMENTS FOR INSTALLATION, OPERATION, AND MAINTENANCE OF
CONTINUOUS PARAMETER MONITORING SYSTEMS
[As stated in § 63.1572(c)(1), you shall meet each requirement in the following table that applies to you.]
If you use . . .
You shall . . .
1. pH strips ......................................
2. Colormetric tube sampling system.
Use pH strips with an accuracy of ± 10 percent.
Use a colormetric tube sampling system with a printed numerical scale in ppmv, a standard measurement
range of 1 to 10 ppmv (or 1 to 30 ppmv if applicable), and a standard deviation for measured values of
no more than ± 15 percent. System must include a gas detection pump and hot air probe if needed for
the measurement range.
40. Table 44 to subpart UUU of part 63
is revised as follows:
I
TABLE 44 TO SUBPART UUU OF PART 63.—APPLICABILITY OF NESHAP GENERAL PROVISIONS TO SUBPART UUU
[As stated in § 63.1577, you shall meet each requirement in the following table that applies to you.]
Citation
Subject
Applies to supbart UUU
Explanation
§ 63.1 ...................................
Applicability ........................
Yes ....................................
Except that subpart UUU specifies calendar or operating day.
§ 63.2 ...................................
§ 63.3 ...................................
§ 63.4 ...................................
§ 63.5(A)–(C) .......................
Definitions ..........................
Units and Abbreviations ....
Prohibited Activities ...........
Construction and Reconstruction.
Yes.
Yes.
Yes.
Yes ....................................
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In § 63.5(b)(4), replace the reference to § 63.9 with
§ 63.9(b)(4) and (5).
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6967
TABLE 44 TO SUBPART UUU OF PART 63.—APPLICABILITY OF NESHAP GENERAL PROVISIONS TO SUBPART UUU—
Continued
[As stated in § 63.1577, you shall meet each requirement in the following table that applies to you.]
Citation
Subject
Applies to supbart UUU
Explanation
§ 63.5(d)(1)(i) .......................
Application for Approval of
Construction or Reconstruction—General Application Requirements.
Yes ....................................
§ 63.5(d)(1)(ii) ......................
............................................
Yes ....................................
§ 63.5(d)(1)(iii) ......................
............................................
No ......................................
Except, subpart UUU specifies the application is submitted as soon as practicable before startup but not
later than 90 days (rather then 60) after the promulgation date where construction or reconstruction
had commenced and initial startup had not occurred
before promulgation.
Except that emission estimates specified in
§ 63.5(d)(1)(ii)(H) are not required.
Subpart UUU specifies submission of notification of
compliance status.
§ 63.5(d)(2) ..........................
§ 63.5(d)(3) ..........................
§ 63.5(d0(4) ..........................
§ 63.5(e) ...............................
............................................
............................................
............................................
Approval of Construction or
Reconstruction.
Approval of Construction or
Reconstruction Based on
State Review.
............................................
No.
Yes ....................................
Yes.
Yes.
Except that § 63.5(d)(3)(ii) does not apply.
Yes ....................................
Except that 60 days is changed to 90 days and crossreference to 53.9(B)(2) does not apply.
Compliance with Standards
and Maintenance—Applicability.
Compliance Dates for New
and Reconstructed
Sources.
............................................
Yes.
[Reserved] .........................
Compliance Dates for New
and Reconstructed Area
Sources That Become
Major.
Compliance Dates for Existing Sources.
Not applicable.
Yes.
Not applicable.
Yes.
§ 63.6(e)(3)(iv) .....................
[Reserved] .........................
Compliance Dates for Existing Area Sources That
Become Major.
[Reserved] .........................
Operation and Maintenance Requirements.
Startup, Shutdown, and
Malfunction Plan.
............................................
§ 63.6(e)(3)(v)–(viii) ..............
............................................
Yes ....................................
§ 63.6(f)(1)–(2)(iii)(C) ...........
Compliance with Emission
Standards.
............................................
............................................
............................................
Alternative Standard ..........
Opacity/VE Standards .......
Determining Compliance
with Opacity/VE Standards.
[Reserved] .........................
............................................
[Reserved] .........................
Notification of Opacity/VE
Observation Date.
Conducting Opacity/VE
Observations.
Yes.
§ 63.5(f)(1) ...........................
§ 63.5(f)(2) ...........................
§ 63.6(a) ...............................
§ 63.6(b)(1)–(4) ....................
§ 63.6(b)(5) ..........................
§ 63.6(b)(6) ..........................
§ 63.6(b)(7) ..........................
§ 63.6(c)(1)–(2) ....................
§ 63.6(c)(3)–(4) ....................
§ 63.6(c)(5) ...........................
§ 63.6(d) ...............................
§ 63.6(e)(1)–(2) ....................
§ 63.6(e)(3)(i)–(iii) ................
§ 63.6(f)(2)(iii)(D) ..................
§ 63.6(f)(2)(iv)–(v) ................
§ 63.6(f)(3) ...........................
§ 63.6(g) ...............................
§ 63.6(h) ...............................
§ 63.6(h)(2)(i) .......................
§ 63.6(h)(2)(ii) ......................
§ 63.6(h)(2)(iii) ......................
§ 63.6(h)(3) ..........................
§ 63.6(h)(4) ..........................
§ 63.6(h)(5) ..........................
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Yes.
Yes ....................................
Yes ....................................
Except that subpart UUU specifies different compliance dates for sources.
Except that subpart UUU specifies different compliance dates for sources subject to Tier II gasoline
sulfur control requirements.
Not applicable.
Yes.
Yes.
Yes ....................................
Except that reports of actions not consistent with plan
are not required within 2 and 7 days of action but
rather must be included in next periodic report.
The owner or operator is only required to keep the latest version of the plan.
No.
Yes.
Yes.
Yes.
Yes.
No ......................................
Subpart UUU specifies methods.
Not applicable.
Yes.
Not applicable.
Yes ....................................
Applies to Method 22 tests.
No.
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TABLE 44 TO SUBPART UUU OF PART 63.—APPLICABILITY OF NESHAP GENERAL PROVISIONS TO SUBPART UUU—
Continued
[As stated in § 63.1577, you shall meet each requirement in the following table that applies to you.]
Citation
Subject
Applies to supbart UUU
§ 63.6(h)(6) ..........................
Records of Conditions During Opacity/VE Observations.
Report COM Monitoring
Data from Performance
Test.
Using COM Instead of
Method 9.
Averaging Time for COM
during Performance Test.
COM Requirements ...........
Determining Compliance
with Opacity/VE Standards.
Adjusted Opacity Standard
Extension of Compliance ..
Yes ....................................
Not applicable.
Yes.
Yes.
§ 63.7(a)(2) ..........................
[Reserved] .........................
............................................
Presidential Compliance
Exemption.
Performance Test Requirements Applicability.
Performance Test Dates ...
§ 63.7(a)(3) ..........................
§ 63.7(b) ...............................
Section 114 Authority ........
Notifications .......................
Yes.
Yes ....................................
§ 63.7(c) ...............................
Quality Assurance Program/Site-Specific Test
Plan.
Performance Test Facilities
Conduct of Tests ...............
Alternative Test Method ....
Data Analysis, Recordkeeping, Reporting.
Yes.
Waiver of Tests
Monitoring RequirementsApplicability.
Performance Specifications
[Reserved] .........................
Monitoring with Flares .......
Conduct of Monitoring .......
Multiple Effluents and Multiple Monitoring Systems.
Monitoring System Operation and Maintenance.
Startup, Shutdown, and
Malfunctions.
Yes.
Yes.
Compliance with Operation
and Maintenance Requirements.
Monitoring System Installation.
Yes.
Continuous Monitoring
System Requirements.
No ......................................
§ 63.6(h)(7)(i) .......................
§ 63.6(h)(7)(ii) ......................
§ 63.6(h)(7)(iii) ......................
§ 63.6(h)(7)(iv) .....................
§ 63.6(h)(8) ..........................
§ 63.6(h)(9) ..........................
§ 63.6(i)(1)–(14) ...................
§ 63.6(i)(15) ..........................
§ 63.6(i)(16) ..........................
§ 63.6(j) ................................
§ 63.7(a)(1) ..........................
§ 63.7(d) ...............................
§ 63.7(e) ...............................
§ 63.7(f) ................................
§ 63.7(g) ...............................
§ 63.7(h) ...............................
§ 63.8(a)(1) ..........................
§ 63.8(a)(2) ..........................
§ 63.8(a)(3) ..........................
§ 63.8(a)(4) ..........................
§ 63.8(b)(1) ..........................
§ 63.8(b)(2)–(3) ....................
§ 63.8(c)(1) ...........................
§ 63.8(c)(1)(i)–(ii) .................
§ 63.8(c)(1)(iii) ......................
§ 63.8(c)(2)–(3) ....................
§ 63.8(c)(4) ...........................
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Explanation
Applies to Method 22 observations.
Yes.
No.
Yes.
Yes.
Yes.
Yes.
Yes ....................................
Yes ....................................
No ......................................
Yes.
Yes.
Yes.
Yes ....................................
Yes.
Not applicable.
Yes.
Yes.
Yes ....................................
Extension of compliance under § 63.6(i)(4) not applicable to a facility that installs catalytic cracking feed
hydrotreating and receives an extended compliance
date under § 63.1563(c).
Except that subpart UUU specifies the applicable test
and demonstration procedures.
Test results must be submitted in the Notification of
Compliance Status report due 150 days after the
compliance date.
Except that subpart UUU specifies notification at least
30 days prior to the scheduled test date rather than
60 days.
Except performance test reports must be submitted
with notification of compliance status due 150 days
after the compliance date.
Subpart UUU specifies the required monitoring locations.
Yes.
Yes ....................................
Yes ....................................
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Except that subpart UUU specifies that reports are not
required if actions are consistent with the SSM plan,
unless requested by the permitting authority. If actions are not consistent, actions must be described
in next compliance report.
Except that subpart UUU specifies that for continuous
parameter monitoring systems, operational status
verification includes completion of manufacturer written specifications or installation, operation, and calibration of the system or other written procedures
that provide adequate assurance that the equipment
will monitor accurately.
Subpart UUU specifies operational requirements.
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6969
TABLE 44 TO SUBPART UUU OF PART 63.—APPLICABILITY OF NESHAP GENERAL PROVISIONS TO SUBPART UUU—
Continued
[As stated in § 63.1577, you shall meet each requirement in the following table that applies to you.]
Citation
Subject
Applies to supbart UUU
Explanation
Except that these requirements apply only to a continuous opacity monitoring system or a continuous
emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits.
§ 63.8(c)(4)(i)–(ii) .................
Continuous Monitoring
System Requirements.
Yes ....................................
§ 63.8(c)(5) ...........................
§ 63.8(c)(6) ...........................
COM Minimum Procedures
CMS Requirements ...........
Yes.
No ......................................
§ 63.8(c)(7)–(8) ....................
§ 63.8(d) ...............................
CMS Requirements ...........
Quality Control Program ....
Yes.
Yes ....................................
§ 63.8(e) ...............................
CMS Performance Evaluation.
Yes ....................................
§ 63.8(f)(1)–(5) .....................
Alternative Monitoring
Methods.
Yes ....................................
§ 63.8(f)(6) ...........................
Alternative to Relative Accuracy Test.
Yes ....................................
§ 63.8(g)(1)–(4) ....................
Reduction of Monitoring
Data.
Data Reduction ..................
Notification Requirements—Applicability.
Initial Notifications .............
Yes ....................................
§ 63.8(g)(5) ..........................
§ 63.9(a) ...............................
§ 63.9(b)(1)–(2), (4)–(5) .......
§ 63.9(b)(3) ..........................
§ 63.9(c) ...............................
§ 63.9(d) ...............................
§ 63.9(e) ...............................
§ 63.9(f) ................................
§ 63.9(g) ...............................
§ 63.9(h) ...............................
§ 63.9(i) ................................
§ 63.9(j) ................................
63. 10(a) ...............................
§ 63.10(b) .............................
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[Reserved].
Request for Extension of
Compliance.
New Source Notification for
Special Compliance Requirements.
Notification of Performance
Test.
Notification of VE/Opacity
Test.
Additional Notification Requirements for Sources
with Continuous Monitoring Systems.
Notification of Compliance
Status.
Adjustment of Deadlines ...
Change in Previous Information.
Recordkeeping and Reporting Applicability.
Records .............................
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No ......................................
Yes ....................................
Yes ....................................
Except that these requirements apply only to a continuous opacity monitoring system or continuous emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits.
Except that these requirements apply only to a continuous opacity monitoring system or continuous emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits.
Except that these requirements apply only to a continuous opacity monitoring system or continuous emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits. Results are to be submitted as
part of the Notification Compliance Status due 150
days after the compliance date.
Except that subpart UUU specifies procedures for requesting alternative monitoring systems and alternative parameters.
Applicable to continuous emission monitoring systems
if performance specification requires a relative accuracy test audit.
Applies to continuous opacity monitoring system or
continuous emission monitoring system.
Subpart UUU specifies requirements.
Duplicate Notification of Compliance Status report to
the Regional Administrator may be required.
Except that notification of construction or reconstruction is to be submitted as soon as practicable before
startup but no later than 30 days (rather than 60
days) after the effective date if construction or reconstruction had commenced but startup had not
occurred before the effective date.
Yes.
Yes.
Yes ....................................
Except that notification is required at least 30 days before test.
Yes.
Yes ....................................
Yes ....................................
Except that these requirements apply only to a continuous opacity monitoring system or continuous emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits.
Except that subpart UUU specifies the notification is
due no later than 150 days after compliance date.
Yes.
Yes.
Yes.
Yes ....................................
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Except that § 63.10(b)(2)(xiii) applies if you use a continuous emission monitoring system to meet the
NSPS or you select to meet the NSPS, CO, or SO2
reduced sulfur limit and the performance evaluation
requires a relative accuracy test audit.
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TABLE 44 TO SUBPART UUU OF PART 63.—APPLICABILITY OF NESHAP GENERAL PROVISIONS TO SUBPART UUU—
Continued
[As stated in § 63.1577, you shall meet each requirement in the following table that applies to you.]
Citation
Subject
Applies to supbart UUU
Explanation
Except that these requirements apply if you use a
continuous opacity monitoring system or a continuous emission monitoring system to meet the NSPS
or elect to meet the NSPS opacity, CO, or SO2 limits.
Subpart UUU specifies requirements.
§ 63.10(c)(1)–(6), (9)–(15) ...
Additional Records for
Continuous Monitoring
Systems.
Yes ....................................
§ 63.10(c)(7)–(8) ..................
Records of Excess Emissions and Exceedances.
General Reporting Requirements.
Performance Test Results
No ......................................
Yes.
§ 63.10(d)(4) ........................
§ 63.10(d)(5)(i) .....................
Opacity or VE Observations.
Progress Reports ..............
Startup, Shutdown, and
Malfunction Reports.
§ 63.10(d)(5)(ii) ....................
............................................
Yes ....................................
§ 63.10(e)(1)–(2) ..................
Additional CMS Reports ....
Yes ....................................
§ 63.10(e)(3) ........................
Excess Emissions/CMS
Performance Reports.
COMS Data Reports .........
Recordkeeping/Reporting
Waiver.
Control Device Requirements.
Addresses ..........................
Incorporation by Reference
Available of Information .....
No ......................................
§ 63.10(d)(1) ........................
§ 63.10(d)(2) ........................
§ 63.10(d)(3) ........................
§ 63.10(e)(4) ........................
§ 63.10(f) ..............................
§ 63.11 .................................
§ 63.13 .................................
§ 63.14 .................................
§ 63.15 .................................
Yes.
No ......................................
Yes.
Yes ....................................
Subpart UUU requires performance test results to be
reported as part of the Notification of Compliance
Status due 150 days after the compliance date.
Except that reports are not required if actions are consistent with the SSM plan, unless requested by permitting authority.
Except that actions taken during a startup, shutdown,
or malfunction that are not consistent with the plan
do not need to be reported within 2 and 7 days of
commencing and completing the action, respectively, but must be included in the next periodic report.
Except that these requirements apply only to a continuous opacity monitoring system or continuous emission monitoring system if you are subject to the
NSPS or elect to comply with the NSPS opacity,
CO, or SO2 limits. Reports of performance evaluations must be submitted in Notification of Compliance Status.
Subpart UUU specifies the applicable requirements.
Yes.
Yes.
Yes ....................................
Applicable to flares.
Yes.
Yes.
Yes.
41. Subpart UUU of part 63 is amended Appendix A To Subpart UUU of Part
by adding appendix A to read as follows: 63—Determination of Metal
Concentration on Catalyst Particles
(Instrumental Analyzer Procedure)
I
with an atomic number between 11 (sodium)
and 92 (uranium), inclusive. Specific
analytes for which this method was
developed include:
1.0 Scope and Application.
1.1 Analytes. The analytes for which this
method is applicable include any elements
Analyte
CAS No.
Nickel compounds ........................................................................................................
Total chlorides ..............................................................................................................
1.2 Applicability. This method is
applicable to the determination of analyte
concentrations on catalyst particles. This
method is applicable for catalyst particles
obtained from the fluid catalytic cracking
unit (FCCU) regenerator (i.e., equilibrium
catalyst), from air pollution control systems
operated for the FCCU catalyst regenerator
vent (FCCU fines), from catalytic reforming
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units (CRU), and other processes as specified
within an applicable regulation. This method
is applicable only when specified within the
regulation.
1.3 Data Quality Objectives. Adherence to
the requirements of this method will enhance
the quality of the data obtained from the
analytical method.
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Minimum detectable limit
2.0
<2 % of span.
<2 % of span.
Summary of Method.
2.1 A representative sample of catalyst
particles is collected, prepared, and analyzed
for analyte concentration using either energy
or wavelength dispersive X-ray flourescent
(XRF) spectrometry instrumental analyzers.
In both types of XRF spectrometers, the
instrument irradiates the sample with high
energy (primary) x-rays and the elements in
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the sample absorb the x-rays and then re-emit
secondary (fluorescent) x-rays of
characteristic wavelengths for each element
present. In energy dispersive XRF
spectrometers, all secondary x-rays (of all
wavelengths) enter the detector at once. The
detector registers an electric current having a
height proportional to the photon energy, and
these pulses are then separated
electronically, using a pulse analyzer. In
wavelength dispersive XRF spectrometers,
the secondary x-rays are dispersed spatially
by crystal diffraction on the basis of
wavelength. The crystal and detector are
made to synchronously rotate and the
detector then receives only one wavelength at
a time. The intensity of the x-rays emitted by
each element is proportional to its
concentration, after correcting for matrix
effects. For nickel compounds and total
chlorides, the XRF instrument response is
expected to be linear to analyte
concentration. Performance specifications
and test procedures are provided to ensure
reliable data.
3.0 Definitions.
3.1 Measurement System. The total
equipment required for the determination of
analyte concentration. The measurement
system consists of the following major
subsystems:
3.1.1 Sample Preparation. That portion of
a system used for one or more of the
following: sample acquisition, sample
transport, sample conditioning, or sample
preparation prior to introducing the sample
into the analyzer.
3.1.2 Analyzer. That portion of the
system that senses the analyte to be measured
and generates an output proportional to its
concentration.
3.1.3 Data Recorder. A digital recorder or
personal computer used for recording
measurement data from the analyzer output.
3.2 Span. The upper limit of the gas
concentration measurement range displayed
on the data recorder.
3.3 Calibration Standards. Prepared
catalyst samples or other samples of known
analyte concentrations used to calibrate the
analyzer and to assess calibration drift.
3.4 Energy Calibration Standard.
Calibration standard, generally provided by
the XRF instrument manufacturer, used for
assuring accuracy of the energy scale.
3.5 Accuracy Assessment Standard.
Prepared catalyst sample or other sample of
known analyte concentrations used to assess
analyzer accuracy error.
3.6 Zero Drift. The difference in the
measurement system output reading from the
initial value for zero concentration level
calibration standard after a stated period of
operation during which no unscheduled
maintenance, repair, or adjustment took
place.
3.7 Calibration Drift. The difference in
the measurement system output reading from
the initial value for the mid-range calibration
standard after a stated period of operation
during which no unscheduled maintenance,
repair, or adjustment took place.
3.8 Spectral Interferences. Analytical
interferences and excessive biases caused by
elemental peak overlap, escape peak, and
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sum peak interferences between elements in
the samples.
3.9 Calibration Curve. A graph or other
systematic method of establishing the
relationship between the analyzer response
and the actual analyte concentration
introduced to the analyzer.
3.10 Analyzer Accuracy Error. The
difference in the measurement system output
reading and the ideal value for the accuracy
assessment standard.
4.0 Interferences.
4.1 Spectral interferences with analyte
line intensity determination are accounted
for within the method program. No action is
required by the XRF operator once these
interferences have been addressed within the
method.
4.2 The X-ray production efficiency is
affected by particle size for the very lightest
elements. However, particulate matter (PM)
2.5 particle size effects are substantially < 1
percent for most elements. The calibration
standards should be prepared with material
of similar particle size or be processed
(ground) to produce material of similar
particle size as the catalyst samples to be
analyzed. No additional correction for
particle size is performed. Alternatively, the
sample can be fused in order to eliminate any
potential particle size effects.
5.0 Safety.
5.1 Disclaimer. This method may involve
hazardous materials, operations, and
equipment. This test method may not address
all of the safety problems associated with its
use. It is the responsibility of the user of this
test method to establish appropriate safety
and health practices and determine the
applicability of regulatory limitations prior to
performing this test method.
5.2 X-ray Exposure. The XRF uses X-rays;
XRF operators should follow instrument
manufacturer’s guidelines to protect from
accidental exposure to X-rays when the
instrument is in operation.
5.3 Beryllium Window. In most XRF
units, a beryllium (Be) window is present to
separate the sample chamber from the X-ray
tube and detector. The window is very fragile
and brittle. Do not allow sample or debris to
fall onto the window, and avoid using
compressed air to clean the window because
it will cause the window to rupture. If the
window should rupture, note that Be metal
is poisonous. Use extreme caution when
collecting pieces of Be and consult the
instrument manufacturer for advice on
cleanup of the broken window and
replacement.
6.0 Equipment and Supplies.
6.1 Measurement System. Use any
measurement system that meets the
specifications of this method listed in section
13. The typical components of the
measurement system are described below.
6.1.1 Sample Mixer/Mill. Stainless steel,
or equivalent to grind/mix catalyst and
binders, if used, to produce uniform particle
samples.
6.1.2 Sample Press/Fluxer. Stainless
steel, or equivalent to produce pellets of
sufficient size to fill analyzer sample
window, or alternatively, a fusion device
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6971
capable of preparing a fused disk of sufficient
size to fill analyzer sample window.
6.1.3 Analytical Balance. ±0.0001 gram
accuracy for weighing prepared samples
(pellets).
6.1.4 Analyzer. An XRF spectrometer to
determine the analyte concentration in the
prepared sample. The analyzer must meet the
applicable performance specifications in
section 13.
6.1.5 Data Recorder. A digital recorder or
personal computer for recording
measurement data. The data recorder
resolution (i.e., readability) must be 0.5
percent of span. Alternatively, a digital or
analog meter having a resolution of 0.5
percent of span may be used to obtain the
analyzer responses and the readings may be
recorded manually.
7.0 Reagents and Standards.
7.1 Calibration Standards. The calibration
standards for the analyzer must be prepared
catalyst samples or other material of similar
particle size and matrix as the catalyst
samples to be tested that have known
concentrations of the analytes of interest.
Preparation (grinding/milling/fusion) of the
calibration standards should follow the same
processes used to prepare the catalyst
samples to be tested. The calibration
standards values must be established as the
average of a minimum of three analyses using
an approved EPA or ASTM method with
instrument analyzer calibrations traceable to
the U.S. National Institute of Standards and
Technology (NIST), if available. The
maximum percent deviation of the triplicate
calibration standard analyses should agree
within 10 percent of the average value for the
triplicate analysis (see Figure 1). If the
calibration analyses do not meet this criteria,
the calibration standards must be reanalyzed. If unacceptable variability persists,
new calibration standards must be prepared.
Approved methods for the calibration
standard analyses include, but are not
limited to, EPA Methods 6010B, 6020, 7520,
or 7521 of SW–846.1 Use a minimum of four
calibration standards as specified below (see
Figure 1):
7.1.1 High-Range Calibration Standard.
Concentration equivalent to 80 to 100 percent
of the span. The concentration of the highrange calibration standard should exceed the
maximum concentration anticipated in the
catalyst samples.
7.1.2 Mid-Range Calibration Standard.
Concentration equivalent to 40 to 60 percent
of the span.
7.1.3 Low-Range Calibration Standard.
Concentration equivalent to 1 to 20 percent
of the span. The concentration of the lowrange calibration standard should be selected
so that it is less than either one-forth of the
applicable concentration limit or of the
lowest concentration anticipated in the
catalyst samples.
7.1.4 Zero Calibration Standard.
Concentration of less than 0.25 percent of the
span.
7.2 Accuracy Assessment Standard.
Prepare an accuracy assessment standard and
determine the ideal value for the accuracy
assessment standard following the same
procedures used to prepare and analyze the
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8.0 Sample Collection, Preservation,
Transport, and Storage. [Reserved]
automated, follow the manufacturer’s
procedures to manually adjust the
instrument, as necessary.
9.2 Zero Drift Test. Conduct the zero drift
test by analyzing the analyte concentration
output by the measurement system with the
initial calibration value for the zero
calibration standard (see Figure 2). This
analysis should be performed with each set
of samples analyzed.
9.3 Calibration Drift Test. Conduct the
calibration drift test by analyzing the analyte
concentration output by the measurement
system with the initial calibration value for
the mid-range calibration standard (see
Figure 2). This analysis should be performed
with each set of samples analyzed.
9.4 Analyzer Accuracy Test. Conduct the
analyzer accuracy test by analyzing the
accuracy assessment standard and comparing
the value output by the measurement system
with the ideal value for the accuracy
assessment standard (see Figure 2). This
analysis should be performed with each set
of samples analyzed.
9.0 Quality Control.
9.1 Energy Calibration. For energy
dispersive spectrometers, conduct the energy
calibration by analyzing the energy
calibration standard provided by the
manufacturer. The energy calibration
involves measurement of a specific energy
line (based on the metal in the energy
calibration standard) and then determination
of the difference between the measured peak
energy value and the ideal value. This
analysis, if applicable, should be performed
daily prior to any sample analyses to check
the instrument’s energy scale. This is
generally an automated procedure and
assures the accuracy of the energy scale. If
the energy scale calibration process is not
10.0 Calibration and Standardization.
10.1 Perform the initial calibration and
set-up following the instrument
manufacturer’s instructions. These
procedures should include, at a minimum,
the major steps listed in sections 10.2 and
10.3. Subsequent calibrations are to be
performed when either a quality assurance/
quality control (QA/QC) limit listed in
section 13 is exceeded or when there is a
change in the excitation conditions, such as
a change in the tube, detector, X-ray filters,
or signal processor. Calibrations are typically
valid for 6 months to 1 year.
10.2 Instrument Calibration. Calibration
is performed initially with calibration
standards of similar matrix and binders, if
QC Value =
Accuracy Value =
Method Performance.
13.1 Analytical Range. The analytical
range is determined by the instrument
design. For this method, a portion of the
18:26 Feb 08, 2005
Analytical Procedure.
11.1 Sample Preparation. Prepare catalyst
samples using the same procedure used to
prepare the calibration standards. Measure
and record the weight of sample used.
Measure and record the amount of binder, if
any, used. Pellets or films must be of
sufficient size to cover the analyzer sample
window.
11.2 Sample Analyses. Place the prepared
catalyst samples into the analyzer. Follow the
manufacturer’s instructions for analyzing the
samples.
11.3 Record and Store Data. Use a digital
recorder or personal computer to record and
store results for each sample. Record any
mechanical or software problems
encountered during the analysis.
12.0 Data Analysis and Calculations.
Carry out the following calculations,
retaining at least one extra significant figure
beyond that of the acquired data. Round off
figures after final calculation.
12.1 Drift. Calculate the zero and
calibration drift for the tests described in
sections 9.2 and 9.3 (see also Figure 2) as
follows:
Jkt 205001
QC Value = QC metric (zero drift or
calibration drift), percent of span;
Span = Span of the monitoring system.
(Eq. A-1)
12.2 Analyzer Accuracy. Calculate the
analyzer accuracy error for the tests
described in section 9.4 (see also Figure 2) as
follows:
CurrentAnalyzerCal. Response − IdealCal. Response
×100
IdealCal. Response
Where:
Accuracy Value = Percent difference of
instrument response to the ideal response for
the accuracy assessment standard;
CurrentAnalyzerCal.Response = Instrument
response for current QC sample analyses;
IdealCal.Response = Ideal instrument
response for the accuracy assessment
standard.
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11.0
CurrentAnalyzerCal. Response − InitialCal. Response
×100
Span
Where:
CurrentAnalyzerCal.Response = Instrument
response for current QC sample analyses;
InitialCal.Response = Initial instrument
response for calibration standard;
13.0
used, as the samples to be analyzed (see
Figure 1).
10.3 Reference Peak Spectra. Acquisition
of reference spectra is required only during
the initial calibration. As long as no
processing methods have changed, these
peak shape references remain valid. This
procedure consists of placing the standards
in the instrument and acquiring individual
elemental spectra that are stored in the
method file with each of the analytical
conditions. These reference spectra are used
in the standard deconvolution of the
unknown spectra.
analytical range is selected by choosing the
span of the monitoring system. The span of
the monitoring system must be selected such
that it encompasses the range of
concentrations anticipated to occur in the
catalyst sample. If applicable, the span must
be selected such that the analyte
concentration equivalent to the emission
standard is not less than 30 percent of the
span. If the measured analyte concentration
exceeds the concentration of the high-range
calibration standard, the sample analysis is
considered invalid. Additionally, if the
measured analyte concentration is less than
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(Eq. A-2)
the concentration of the low-range calibration
standard but above the detectable limit, the
sample analysis results must be flagged with
a footnote stating, in effect, that the analyte
was detected but that the reported
concentration is below the lower quantitation
limit.
13.2 Minimum Detectable Limit. The
minimum detectable limit depends on the
signal-to-noise ratio of the measurement
system. For a well-designed system, the
minimum detectable limit should be less
than 2 percent of the span.
E:\FR\FM\09FER2.SGM
09FER2
ER09FE05.011
calibration standards as described in section
7.1. The maximum percent deviation of the
triplicate accuracy assessment standard
analyses should agree within 10 percent of
the average value for the triplicate analysis
(see Figure 1). The concentration equivalent
of the accuracy assessment standard must be
between 20 and 80 percent of the span.
7.3 Energy Calibration Standard.
Generally, the energy calibration standard
will be provided by the XRF instrument
manufacturer for energy dispersive
spectrometers. Energy calibration is
performed using the manufacturer’s
recommended calibration standard and
involves measurement of a specific energy
line (based on the metal in the energy
calibration standard). This is generally an
automated procedure used to assure the
accuracy of the energy scale. This calibration
standard may not be applicable to all models
of XRF spectrometers (particularly
wavelength dispersive XRF spectrometers).
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Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 / Rules and Regulations
13.3 Zero Drift. Less than ±2 percent of
the span.
13.4 Calibration Drift. Less than ±5
percent of the span.
13.5 Analyzer Accuracy Error. Less than
±10 percent.
14.0
Pollution Prevention. [Reserved]
15.0
Waste Management. [Reserved]
16.0
Alternative Procedures. [Reserved]
17.0 References.
1. U.S. Environmental Protection Agency.
1998. Test Methods for Evaluating Solid
6973
Waste, Physical/Chemical Methods. EPA
Publication No. SW–846, Revision 5 (April
1998). Office of Solid Waste, Washington,
DC.
18.0 Tables, Diagrams, Flowcharts, and
Validation Data.
Date:
Analytic Method Used:
Zero a
Low-Range b
Mid-Range c
High-Range d
Accuracy Std e
Sample Run:.
1.
2.
3.
Average.
Maximum Percent Deviation.
a
Average must be less than 0.25 percent of span.
Average must be 1 to 20 percent of span.
Average must be 40 to 60 percent of span.
d Average must be 80 to 100 percent of span.
e Average must be 20 to 80 percent of span.
b
c
Figure 1. Data Recording Sheet for Analysis
of Calibration Samples.
Source Identification:
Run Number:
Test Personnel:
Span:
Date:
Initial calibration response
Current analyzer calibration response
Drift (percent
of span)
Ideal calibration response
Current analyzer calibration response
Accuracy error
(percent of
ideal)
Zero Standard.
Mid-range Standard.
Accuracy Standard.
Figure 2. Data Recording Sheet for System
Calibration Drift Data.
[FR Doc. 05–2308 Filed 2–8–05; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 70, Number 26 (Wednesday, February 9, 2005)]
[Rules and Regulations]
[Pages 6930-6973]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-2308]
[[Page 6929]]
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Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants for Petroleum
Refineries: Catalytic Cracking Units, Catalytic Reforming Units, and
Sulfur Recovery Units; Final Rule and Proposed Rule
Federal Register / Vol. 70, No. 26 / Wednesday, February 9, 2005 /
Rules and Regulations
[[Page 6930]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[OAR-2002-0033; AD-FRL-7969-9]
RIN 2060-AK51
National Emission Standards for Hazardous Air Pollutants for
Petroleum Refineries: Catalytic Cracking Units, Catalytic Reforming
Units, and Sulfur Recovery Units
AGENCY: Environmental Protection Agency (EPA).
ACTION: Direct final rule; amendments.
-----------------------------------------------------------------------
SUMMARY: On April 11, 2002, pursuant to section 112 of the Clean Air
Act (CAA), the EPA issued national emission standards to control
hazardous air pollutants emitted from catalytic cracking units,
catalytic reforming units, and sulfur recovery units at petroleum
refineries. This action promulgates amendments to several sections of
the existing standards. The amendments will change the affected source
designations and add new compliance options for catalytic reforming
units that use different types of emission control systems, new
monitoring alternatives for catalytic cracking units and catalytic
reforming units, and a new procedure for determining the metal or total
chloride concentration on catalyst particles. The amendments will also
defer technical requirements for most continuous parameter monitoring
systems, clarify testing and monitoring requirements, and make
editorial corrections.
DATES: The final amendments will be effective on April 11, 2005, unless
we receive significant adverse comments by March 11, 2005, or by March
28, 2005 if a public hearing is requested. If such comments are
received, we will publish a timely withdrawal in the Federal Register
indicating which amendments, paragraph, or section will become
effective and which amendments, paragraph, or section are being
withdrawn due to adverse comment. Any distinct amendment, paragraph, or
section of the direct final amendments for which we do not receive
adverse comment will become effective on April 11, 2005.
ADDRESSES: Comments. Submit your comments, identified by Docket ID No.
OAR-2002-0033, by one of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the on-line instructions for submitting comments.
Agency Web site: https://www.epa.gov/edocket. EDOCKET,
EPA's electronic public docket and comment system, is EPA's preferred
method for receiving comments. Follow the on-line instructions for
submitting comments.
E-mail: a-and-r-docket@epa.gov.
Fax: (202) 566-1741.
Mail: National Emission Standards for Hazardous Air
Pollutants (NESHAP) for Petroleum Refineries: Catalytic Cracking Units,
Catalytic Reforming Units, and Sulfur Recovery Units Docket,
Environmental Protection Agency, Mailcode: 6102T, 1200 Pennsylvania
Ave., NW., Washington, DC 20460. Please include a total of two copies.
Hand Delivery: Environmental Protection Agency, 1301
Constitution Avenue, NW., Room B102, Washington, DC 20460. Such
deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information.
Instructions: Direct your comments to Docket ID No. OAR-2002-0033.
The EPA's policy is that all comments received will be included in the
public docket without change and may be made available online at http:/
/www.epa.gov/edocket, including any personal information provided,
unless the comment includes information claimed to be Confidential
Business Information (CBI) or other information whose disclosure is
restricted by statute. Do not submit information that you consider to
be CBI or otherwise protected through EDOCKET, regulations.gov, or e-
mail. The EPA EDOCKET and the Federal regulations.gov Web sites are
``anonymous access'' systems, which means EPA will not know your
identity or contact information unless you provide it in the body of
your comment. If you send an e-mail comment directly to EPA without
going through EDOCKET or regulations.gov, your e-mail address will be
automatically captured and included as part of the comment that is
placed in the public docket and made available on the Internet. If you
submit an electronic comment, EPA recommends that you include your name
and other contact information in the body of your comment and with any
disk or CD-ROM you submit. If EPA cannot read your comment due to
technical difficulties and cannot contact you for clarification, EPA
may not be able to consider your comment. Electronic files should avoid
the use of special characters, any form of encryption, and be free of
any defects or viruses.
Docket: All documents in the docket are listed in the EDOCKET index
at https://www.epa.gov/edocket. Although listed in the index, some
information is not publicly available, i.e., CBI or other information
whose disclosure is restricted by statute. Certain other information,
such as copyrighted materials, is not placed on the Internet and will
be publicly available only in hard copy form. Publicly available docket
materials are available either electronically in EDOCKET or in hard
copy form in Docket ID No. OAR-2002-0033 (or A-97-36), EPA/DC, EPA
West, Room B102, 1301 Constitution Ave., NW., Washington, DC. The
Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Air
Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Mr. Robert B. Lucas, Emission
Standards Division (C439-03), Office of Air Quality Planning and
Standards, Environmental Protection Agency, Research Triangle Park, NC
27711, telephone number (919) 541-0884, fax number (919) 541-3470, e-
mail address: lucas.bob@epa.gov.
SUPPLEMENTARY INFORMATION: Regulated Entities. Categories and entities
potentially regulated by this action include:
------------------------------------------------------------------------
Examples of
Category NAICS code\1\ regulated entities
------------------------------------------------------------------------
Industry.......................... 32411 Petroleum refineries
that operate
catalytic cracking
units, catalytic
reforming units, or
sulfur recovery
units.
Federal government................ .............. Not affected.
State/local/tribal government..... .............. Not affected.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
[[Page 6931]]
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility is regulated by this action,
you should examine the applicability criteria in 40 CFR 63.1561 of the
NESHAP for petroleum refineries: Catalytic cracking units, catalytic
reforming units, and sulfur recovery units. If you have questions
regarding the applicability of this action to a particular entity,
consult the contact person listed in the preceding FOR FURTHER
INFORMATION CONTACT section.
Worldwide Web (WWW). In addition to being available in the docket,
an electronic copy of today's direct final rule amendments will also be
available on the Worldwide Web (WWW) through the Technology Transfer
Network (TTN). Following the Administrator's signature, a copy of the
direct final rule amendments will be placed on the TTN's policy and
guidance page for newly proposed or promulgated rules at https://
www.epa.gov/ttn/oarpg. The TTN provides information and technology
exchange in various areas of air pollution control. If more information
regarding the TTN is needed, call the TTN HELP line at (919) 541-5384.
Judicial Review. Under section 307(b)(1) of the CAA, judicial
review of the direct final amendments is available only by filing a
petition for review in the U.S. Court of Appeals for the District of
Columbia Circuit by April 11, 2005. Under section 307(d)(7)(B) of the
CAA, only an objection to the final amendments that was raised with
reasonable specificity during the period for public comment can be
raised during judicial review. Moreover, under section 307(b)(2) of the
CAA, the requirements established by the final amendments may not be
challenged separately in any civil or criminal proceedings brought by
the EPA to enforce these requirements.
Comments. We are publishing the amendments as a direct final rule
without prior proposal because we view the amendments as
noncontroversial and do not anticipate adverse comments. However, in
the Proposed Rules section of this Federal Register, we are publishing
a separate document that will serve as the proposal for the amendments
contained in this direct final rule in the event that significant
adverse comments are filed. If we receive any significant adverse
comments on one or more distinct amendments, we will publish a timely
withdrawal in the Federal Register informing the public which
provisions will become effective and which provisions are being
withdrawn due to adverse comment. We will address all public comments
in a subsequent final rule based on the proposed rule. We will not
institute a second comment period on this direct final rule. Any
parties interested in commenting must do so at this time.
Outline. The information presented in this preamble is organized as
follows:
I. Background
II. Summary of the Direct Final Rule Amendments
A. How are we changing the affected source designations?
B. How are we changing the testing and monitoring requirements
for catalytic cracking units?
C. What new procedure is available for determining the metal or
total chloride concentration on catalyst particles?
D. What new alternative is available for calculating the
volumetric flow rate of exhaust gases from catalytic cracking units?
E. What new monitoring alternative is available for a catalytic
cracking unit with a wet scrubber if the unit is subject to the new
source performance standards for petroleum refineries?
F. How are we clarifying the emission limitations for catalytic
reforming units?
G. How are we changing the monitoring requirements for catalytic
reforming units?
H. What new options are available for a catalytic reforming unit
with an internal scrubbing system?
I. What new options are available for a catalytic reforming unit
with a different type of control system?
J. How are we changing the requirements for continuous parameter
monitoring systems?
K. What corrections are we making?
III. Summary of Non-Air Health, Environmental, Energy, and Cost
Impacts
IV. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health & Safety Risks
H. Executive Order 13211: Actions That Significantly Affect
Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Congressional Review Act
I. Background
On April 11, 2002 (67 FR 17762), we issued the national emission
standards for hazardous air pollutants (NESHAP) for catalytic cracking
units (CCU), catalytic reforming units (CRU), and sulfur recovery units
(SRU) at petroleum refineries (40 CFR part 63, subpart UUU). The NESHAP
establish emissions limits for hazardous air pollutants (HAP) emitted
from vents on the three types of process units, as well as work
practice standards for by-pass lines. The NESHAP implement section
112(d) of the CAA by requiring all petroleum refineries that are major
sources to meet standards reflecting the application of the maximum
achievable control technology (MACT).
After publication of the NESHAP, two industry trade associations
and various individual refineries raised issues and questions regarding
the applicability of the NESHAP and the technical requirements for
installation, operation, and maintenance of continuous parameter
monitoring systems (CPMS). The industry representatives and a control
technology manufacturer also requested that we clarify the requirements
for CRU depressurizing and purging, add more compliance provisions for
CRU with internal scrubbing systems, and include new provisions for CRU
that use emission control technologies other than scrubbers. The
industry representatives also requested clarification of various
performance testing and monitoring provisions. Other questions were
raised at an implementation workshop held in January 2003. Today's
direct final rule amendments respond to the issues raised since
promulgation and will reduce compliance uncertainties, encourage the
use of new control technologies, and improve understanding of the
NESHAP requirements.
In addition, since publication of the NESHAP, we have identified a
number of minor technical and editorial errors requiring correction.
Rather than publish a separate notice of corrections, we are including
those changes along with the amendments.
II. Summary of the Direct Final Rule Amendments
A. How Are We Changing the Affected Source Designations?
One of the issues raised by the industry representatives concerns
the language in 40 CFR 63.1562 where we identified the affected sources
as each CCU that regenerates catalyst, each CRU that regenerates
catalyst, and each SRU and the tail gas treatment unit serving it. In
designating the affected source as the unit rather than the vent or
group of vents on the unit (as originally proposed), we inadvertently
made the NESHAP more stringent for some facilities, and these
facilities did not have an opportunity to comment on the change.
Therefore, we are revising the designation of affected sources to be
[[Page 6932]]
more consistent with the rule as proposed. The direct final rule
amendments define the process unit affected sources as:
The process vent or group of process vents on fluidized
CCU units that is associated with regeneration of the catalyst used in
the unit (i.e., the catalyst regeneration flue gas vent).
The process vent or group of process vents on CRU
(including but not limited to semi-regenerative, cyclic, or continuous
processes), that is associated with regeneration of the catalyst used
in the unit. This affected source includes vents that are used during
the unit depressurization, purging, coke burn, and catalyst
rejuvenation.
The process vent or group of process vents on Claus or
other types of sulfur recovery plant units or the tail gas treatment
units serving sulfur recovery plants that is associated with sulfur
recovery.
B. How Are We Changing the Testing and Monitoring Requirements for
Catalytic Cracking Units?
The initial compliance provisions in 40 CFR 63.1564(b)(1) require
the owner or operator to install, operate, and maintain a CPMS
according to the requirements in 40 CFR 63.1572 and Table 3 to subpart
UUU. Facilities that are not subject to the new source performance
standards (NSPS) for petroleum refineries and that elect to meet the
particulate matter (PM) or nickel (Ni) limit in the NESHAP are required
to monitor the gas flow rate to a wet scrubber. After promulgation,
industry representatives recommended that we revise the CCU monitoring
requirements to allow gas flow rate measurements before or after the
control device. The direct final rule amendments revise the
requirements in Table 3 to subpart UUU to allow measurement of the gas
flow rate entering or exiting the control device. This change will
improve implementation of the NESHAP and avoid unnecessary costs of
changing current practices. The direct final rule amendments also
revise the footnotes to Tables 3 and 7 to subpart UUU to change the
citation for the alternative method for determining gas flow rate from
40 CFR 63.1573(a) to 40 CFR 63.1573(a)(1) to accommodate the new
alternative for calculating the volumetric flow rate of exhaust gases
when computing the PM emissions rate.
The initial compliance provisions in 40 CFR 63.1564(b)(2) require
the owner or operator to conduct a performance test for certain CCU
according to the requirements in Table 4 to subpart UUU. After
promulgation, industry representatives recommended that we delete the
sampling rate requirements cited for EPA Method 29 (40 CFR part 60,
appendix A). According to the commenters, the sampling rate requirement
is unnecessary because the method already includes appropriate sampling
requirements. We agree and have deleted the 0.028 dry standard cubic
meters per minute (dscm/min)/0.74 dry standard cubic feet per minute
(dscf/min) sampling rate requirement from Table 4 to subpart UUU.
C. What New Procedure Is Available for Determining the Metal or Total
Chloride Concentration on Catalyst Particles?
The owner or operator of a CCU subject to a Ni limit for inorganic
HAP emissions must determine the equilibrium catalyst (E-cat) Ni
concentration value during the initial performance test and at frequent
intervals afterward for monitoring requirements. Several methods are
currently used within the industry for this purpose and are referenced
in the NESHAP, as well as any alternative method satisfactory to the
Administrator. Industry experts and vendors recommended that the NESHAP
allow a new procedure that was not fully developed at the time the
NESHAP were promulgated. The direct final rule amendments add the new
procedure, ``Determination of Metal Concentration on Catalyst Particles
(Instrumental Analyzer Procedure)'' to appendix A of subpart UUU. This
procedure can be used to analyze catalyst particles (Ni compounds and
total chlorides) from CCU, CRU, and other processes specified within
EPA regulations. The direct final rule amendments revise Table 4 to
subpart UUU to reference the new procedure.
D. What New Alternative is Available for Calculating the Volumetric
Flow Rate of Exhaust Gases From Catalytic Cracking Units?
The initial compliance provisions in 40 CFR 63.1564(b)(4) require
the owner or operator of a CCU subject to the PM limit in the NSPS for
petroleum refineries to compute the PM emission rate using Equation 1
of 40 CFR 63.1564. This calculation requires measurement of the
volumetric flow rate of exhaust gas from the catalyst regenerator
(``Qr''). The direct final rule amendments revise the
definition of ``Qr'' to refer to a new alternative procedure
in 40 CFR 63.1573(a)(2) that can be used to determine the volumetric
flow rate of exhaust gas. This procedure can be used by plants that
have a gas analyzer installed in the catalytic cracking regenerator
exhaust vent prior to the addition of air or other gas streams. The new
alternative allows measurement of the flow rate after an electrostatic
precipitator, but requires measurement of the flow rate before a carbon
monoxide boiler.
E. What New Monitoring Alternative is Available for a Catalytic
Cracking Unit With a Wet Scrubber if the Unit Is Subject to the New
Source Performance Standards for Petroleum Refineries?
The NSPS for petroleum refineries (40 CFR part 60, subpart J)
require a continuous opacity monitoring system (COMS) for a fluidized
CCU to demonstrate continuous compliance with the opacity limit in 40
CFR 60.102(a)(2). Subpart UUU requires facilities that are already
subject to the NSPS to meet the NSPS requirements, including the
opacity limit and COMS requirements.
Technical experience has shown that COMS are not feasible for wet
scrubber PM control systems. We have already acknowledged the technical
problems associated with the use of COMS on wet scrubbers by requiring
other monitoring methods (CPMS for pressure drop and liquid-to-gas
ratio). However, these requirements apply under other compliance
options and not to CCU already subject to the NSPS.
Some facilities with CCU subject to the NSPS use wet scrubbers to
meet the PM limit and already have alternative monitoring requirements
approved under the NSPS. For these reasons, one industry representative
requested that the NESHAP accept alternative monitoring requirements
that have already been approved under the NSPS. Therefore, we are
adding a new paragraph (f) to 40 CFR 63.1573 to provide for use of the
approved alternative under subpart UUU.
Monitoring alternatives for CCU subject to the NSPS that have
already been approved may not meet the criteria for MACT standards. For
example, the alternative may not include provisions for demonstrating
continuous compliance such as meeting an operating limit, collecting
and reducing monitoring data, and recordkeeping/reporting requirements.
While we cannot automatically approve an alternative that we have not
seen, we see no reason to require a second formal approval process for
the same control system and emission limit. To this end, we have added
procedures for requesting alternative requirements specific to this
situation.
We are requiring that an owner or operator submit a copy of the
approved alternative monitoring method in the notification of
compliance status (or
[[Page 6933]]
before), along with a brief description of the continuous monitoring
system, the applicable operating limit, and the continuous compliance
requirements. We will contact you within 30 calendar days after
receipt, to tell you if the alternative is approved. This alternative
does not eliminate your responsibility to comply with the opacity
limit, which would remain applicable for enforcement purposes. This
option is not available to facilities that elect to comply with the
NSPS requirements in subpart UUU. These facilities must request an
alternative monitoring method under the procedures in 40 CFR 63.8(f).
F. How Are we Clarifying the Emission Limitations for Catalytic
Reforming Units?
The requirements for organic HAP emissions in 40 CFR 63.1566(a)(3)
state that the CRU emissions and operating limits in Tables 15 and 16
to subpart UUU apply to emissions from process vents that occur during
depressuring and purging operations. The NESHAP specify in 40 CFR
63.1566(a)(4) that the limits do not apply to depressurizing and
purging operations when the reactor vent pressure is 5 pounds per
square inch (psig) or less. Applicable process vents include those used
during unit depressurization, purging, coke burn, catalyst
rejuvenation, and reduction or activation purge. Industry
representatives noted the current language is unclear as to whether the
limits apply only to the initial depressurization cycle or include
subsequent depressuring and purging cycles when the reactor pressure is
greater than 5 psig. In response, we are amending 40 CFR 63.1566(a)(3)
to clarify our intent regarding the control of organic HAP emissions
from CRU depressurizing and purging.
Our intent in the NESHAP was that the organic HAP requirements
apply to the initial depressuring and catalyst purging operations that
occur prior to coke burn-off. Organic HAP emissions are expected during
the initial depressurization and catalyst purge cycles. No additional
organic HAP emission controls are used during coke burn-off, beyond the
combustion process inherent during this process, and our data indicate
there are minimal organic emissions from coke burn-off and subsequent
CRU regeneration cycle purges.
Industry representatives suggested that we limit the applicability
of the emissions limit to only the initial depressuring and first
nitrogen purge. We do expect that, after some number of purges, the HAP
concentration in the purge may be less than the required outlet HAP
concentration from a combustion control device. Under the NESHAP, all
purges greater than 5 psig go to a combustion control device (or
equivalent combustion device), regardless of the HAP concentration in
the affected stream.
Initially, we attempted to specify the number of purges to be
controlled because the organic HAP emissions would generally be very
low beyond the first or second purge. However, our information
indicates that the purging processes vary widely (e.g., different
systems use different purge gases, different purge temperatures, and
different amounts of purge gas per unit of catalyst). Consequently,
specifying the number of purges that must be controlled does not
necessarily reflect a performance level. Additionally, recent data show
that, for some CRU purge conditions, subsequent purges after the
initial nitrogen purge may contain substantial amounts of benzene--on
the order of 100 parts per million by volume (ppmv), which translates
to emissions of about 1 ton per year (tpy). For other process purging
conditions, however, subsequent purges have very low levels of HAP. We
concluded that mandating specific purging conditions would reduce
operator flexibility and would make compliance, for certain CRU
processes, to be technically infeasible. We decided, therefore, to
clarify that uncontrolled purging operations greater than 5 psig are
acceptable if the total organic carbon (TOC) concentration is less than
the currently required outlet concentration of a combustion control
device (i.e., less than 20 ppmv), and to provide compliance options for
these purges.
Furthermore, the background information supporting the performance
achievable by a combustion control device indicates that the 20 ppmv
emissions limit was established ``by compound exit concentration''
rather than by a specified indicator of TOC, such as propane. As the
primary HAP of concern from these CRU depressuring and purging vents is
benzene, it is more appropriate to establish the 20 ppmv emission limit
as hexane (i.e., a C6 hydrocarbon) rather than as propane.
We are, therefore, changing the CRU TOC concentration requirements
(which are used as a surrogate for organic HAP) to 20 ppmv TOC or
nonmethane TOC (dry basis as hexane), corrected to 3 percent oxygen.
This applies to both the concentration limit for the control device and
the concentration limit for emissions discharged directly to the
atmosphere.
This approach adds compliance options for ``uncontrolled'' purging
cycles that are greater than 5 psig and less than 20 ppmv TOC (dry
basis as hexane). First, the purging conditions used by the plant to
remove organic HAP from the CRU catalyst during controlled purges prior
to direct release to the atmosphere must be specified in the operation,
maintenance, and monitoring plan. An initial performance test is
conducted on the first directly released catalyst purge (following the
purging conditions specified in the plan) to demonstrate that the
purges specified in the plan effectively achieve the required emission
limit. Subsequently, adherence to the purging procedures as specified
in the plan is used to demonstrate continuous compliance.
Industry representatives also requested that we clarify the
emission limits for organic HAP emissions from CRU in 40 CFR 63.1567(a)
to indicate which limits apply when different reactors in the CRU are
regenerated in separate regeneration systems. The direct final rule
amendments state that, in this case, the emission limits in Table 22 to
subpart UUU apply to each separate regeneration system. The direct
final rule amendments also clarify that the TOC outlet concentration
limit is 20 ppmv dry basis as hexane.
In response to industry comments, we expanded the number of test
methods that can be use to measure organic HAP emissions. For the 98
percent mass emission reduction standard, you can use EPA Method 25 in
40 CFR part 60, appendix A, to directly measure nonmethane TOC as
carbon or the combination of EPA Methods 25A and 18 in 40 CFR part 60,
appendix A, to determine nonmethane TOC emissions. If the outlet TOC
concentration is expected to be less than 50 ppmv (as carbon), you can
use EPA Method 25A to measure the TOC concentration as hexane. For the
20 ppmv concentration limit, you can measure the TOC concentration
using EPA Method 25A or determine the nonmethane TOC concentration
using the combination of Methods 25A and 18. We made changes to the
equations in 40 CFR 63.1564 and relevant tables to make these
distinctions. We also added a definition of ``nonmethane TOC'' to 40
CFR 63.1579.
The direct final rule amendments also clarify the inorganic HAP
emission and operating limits to indicate that the requirements apply
to each applicable CRU process vent during coke burn-off and catalyst
rejuvenation. In response to industry comments, we are also changing
the compliance equations in
[[Page 6934]]
40 CFR 63.1567 to allow for hydrogen chloride (HCl) measurements below
detectable limits of the method after correction for oxygen content.
G. How Are we Changing the Monitoring Requirements for Catalytic
Reforming Units?
The NESHAP allow plants to measure and record the pH of the water
(or scrubbing liquid) exiting the scrubber at least once an hour as an
alternative to a pH CPMS. After promulgation, industry representatives
recommended that we allow alkalinity measurements as an alternative to
pH. Alkalinity measurements are more reliable because they give the
actual acid content of the water (or scrubbing liquid) while pH
measurements indicate only how much (more or less) acid is needed. We
agree and have changed 40 CFR 63.1573(b) to allow plants to measure and
record the alkalinity of the water (or scrubbing liquid) exiting the
wet scrubber at least once an hour during coke burn-off and catalyst
rejuvenation using titration as an alternative to a CPMS. We have also
changed Tables 23, 24, 25, and 28 to subpart UUU to include the
alternative for alkalinity measurements. In response to industry
comments, we have also allowed the pH alternative to apply to CRU
meeting the HCl percent reduction standard.
The NESHAP allow plants to measure the catalytic regenerator
exhaust gas flow rate from a CCU as an approved alternative to a CPMS
if the unit does not introduce any other gas streams into the catalyst
regeneration vent (i.e., complete combustion units with no additional
combustion devices). In response to industry comments, we have expanded
the alternative in 40 CFR 63.1573(a) to apply to CRU that operate as a
constant pressure system during the coke burn and rejuvenation cycles.
After promulgation, industry representatives recommended that we
also expand the CRU monitoring requirements to allow gas flow rate
measurements before or after the control device. We agree and have
changed Tables 24 and 25 of subpart UUU accordingly.
In response to questions raised at implementation workshops for
plant personnel, we have added provisions to the performance test
requirements for CRU to reflect differences among semi-regenerative,
cyclic, and continuous processes. The direct final rule amendments
require plants to test semi-regenerative and cyclic units during the
coke burn-off and catalyst rejuvenation cycle. However, the tests
cannot be done during the first hour or the last 6 hours of the cycle
for a semi-regenerative unit, or during the first hour or the last 2
hours of the cycle for a cyclic regeneration unit. Plants must conduct
the performance test for a continuous regeneration unit no sooner than
3 days after the process unit or control system startup.
H. What New Options Are Available For a Catalytic Reforming Unit With
an Internal Scrubbing System?
Industry representatives expressed concern that the NESHAP do not
contain provisions allowing a CRU with an internal scrubbing system to
meet the percent reduction standard instead of the concentration limit
for HCl emissions.
The direct final rule amendments change the rule language related
to the HCl emissions limits (and other provisions) by removing the
phrase ``using a control device.'' These changes allow CRU with an
internal scrubbing system or alternative emissions reduction technique
to meet either the percent reduction standard or concentration limit.
To improve understanding of the NESHAP, we have added a definition for
``internal scrubbing system.'' The direct final rule amendments also
add provisions to Tables 23 through 28 to subpart UUU for CRU with an
internal scrubbing system meeting the HCl percent reduction standard
and CRU with a fixed-bed or moving-bed gas-solid adsorption system.
The direct final rule amendments establish operating limits and
compliance provisions specific to CRU with an internal scrubbing system
meeting the HCl percent reduction standard. The operating limits
require plants to maintain the daily average pH or alkalinity of the
water (or scrubbing liquid) exiting the internal scrubbing system and
the daily average liquid-to-gas ratio at or above the limit established
during the performance test. Plants must conduct performance tests to
demonstrate initial compliance with the applicable HCl emission
standard and to establish operating limits. Performance test procedures
are given for each type of system. To demonstrate continuous
compliance, plants must install, operate, and maintain CPMS to monitor
during coke burn-off and catalyst rejuvenation, the daily average pH or
alkalinity of the water (or scrubbing liquid) exiting the internal
scrubbing system, and the daily average liquid-to-gas ratio. Plants may
use pH strips as an approved alternative to a pH CPMS, or discrete
titration as an alternative to a CPMS for alkalinity.
I. What New Options Are Available For a Catalytic Reforming Unit With a
Different Type of Control System?
Industry representatives and technology vendors expressed concern
that the NESHAP do not include compliance provisions for continuous CRU
that may use process modifications, pollution prevention control
techniques, or alternative control systems other than internal or
external (add-on) wet scrubbers to comply with the emission
limitations. A refinery process design firm provided data indicating
that gas-solid adsorption systems can meet the HCl emission limitations
for CRU. The system also acted as a pollution prevention technique by
reducing the total amount of chloriding agent needed during catalyst
regeneration. The direct final rule amendments add provisions to
accommodate these control scenarios. The new provisions improve the
NESHAP by encouraging the use of new technologies that meet the MACT
level of control.
Plants with a fixed-bed gas-adsorption system must meet two
operating limits during coke burn-off and catalyst rejuvenation:
The daily average temperature of the gas entering or
exiting the adsorption system must not exceed the limit established
during the performance test; and
The HCl concentration in the adsorption system exhaust gas
must not exceed the limit established during the performance test.
Plants must conduct a performance test to demonstrate initial
compliance and to establish operating limits. To demonstrate continuous
compliance, plants must install, operate, and maintain CPMS to monitor
the daily average temperature of the gas entering or exiting the
adsorption system. In addition, plants must monitor HCl during coke
burn-off and catalyst rejuvenation using a colormetric tube sampling
system to measure the concentration in the adsorption system exhaust
and at a point within the adsorbent bed not to exceed 90 percent of the
total length of the bed. If the HCl concentration at the sampling
location with the adsorption bed exceeds the operating limit, plants
must follow the procedures in their operation and maintenance plan.
These procedures must require, at a minimum, that plants remeasure the
HCl concentration at both the adsorption system exhaust and at the
sampling location within the adsorbent bed and replace the sorbent
material in the bed before the next regeneration cycle if the HCl
[[Page 6935]]
concentration at either location is above the operating limit.
The direct final rule amendments also establish operating limits
and compliance provisions for CRU with moving-bed gas-solid adsorption
systems. The operating limits are:
The daily average temperature of the gas entering or
exiting the adsorption system must not exceed the limit established
during the performance test;
The weekly average chloride level on the sorbent entering
the adsorption system must not exceed the design or manufacturer's
recommended limit (1.35 weight percent for the ChlorsorbTM
system); and
The weekly average chloride level on the sorbent exiting
the adsorption system must not exceed the design or manufacturer's
recommended limit (1.8 weight percent for the ChlorsorbTM
system).
Plants must conduct a performance test to demonstrate initial
compliance and to establish an operating limit for the daily average
gas temperature. To demonstrate continuous compliance, plants must
monitor the daily average gas temperature using a CPMS. To demonstrate
continuous compliance with the operating limits for chloride level,
plants must collect and analyze samples of the sorbent entering and
exiting the system for total chloride concentration using the new
procedure, ``Determination of Metal Concentration on Catalyst Particles
(Instrument Analyzer Procedure)'' in appendix A of these direct final
amendments or the specified methods in EPA Publication No. SW-846,
``Test Methods for Evaluating Solid Waste, Physical/Chemical Methods''
(Revision 5, April 1998). Plants must determine and record the weekly
chloride content and maintain the weekly average chloride content below
the design operating limits.
J. How Are We Changing The Requirements For Continuous Parameter
Monitoring Systems?
The technical specifications for CPMS in Table 41 to subpart UUU
were added to the NESHAP after proposal based on provisions we have
included in other NESHAP. We included these provisions to ensure that
CPMS are installed, calibrated, and operated in a manner that would
yield accurate and reliable information on the performance of control
devices. Industry representatives objected to the inclusion of such
detailed requirements after proposal with no opportunity to comment on
the provisions.
We have decided not to include the performance specifications for
CPMS in the rule at this time. As discussed in the preamble to the
Generic MACT NESHAP amendments (67 FR 46260, July 12, 2002), we are
currently developing Performance Specification (PS-17) for CPMS and
quality assurance procedures that will apply to all sources subject to
NESHAP under 40 CFR part 63. A proposed rule for these specifications
is expected to be available in 2005. This approach will avoid the
possibility that the specifications ultimately issued for all NESHAP
differ significantly from those in the Petroleum Refineries NESHAP.
The NESHAP state that each CPMS must be installed, operated, and
maintained according to the requirements in Table 41 of subpart UUU and
in a manner consistent with the manufacturer's or other written
procedures that provide adequate assurance that the equipment will
monitor accurately. The amendments remove the reference to Table 41
from 40 CFR 63.1572(c) for those CPMS that will be covered by PS-17 and
quality assurance procedures. Until PS-17 is available, facilities must
install, operate, and maintain CPMS in a manner consistent with the
manufacturer's or other written procedures that provide adequate
assurance that the equipment will monitor accurately.
Table 41 to subpart UUU also contains requirements for pH strips
and colormetric sampling systems. These requirements were added to the
NESHAP in response to comments and are not expected to be covered by
the new PS-17 and quality assurance procedures. Consequently, we have
not removed these requirements from the table.
K. What Corrections Are We Making?
We are correcting numbering errors and citations in several
sections of the NESHAP. We are also amending the rule to correct
publication errors in various tables.
We are correcting a unit conversion error in Tables 1 through 3 to
subpart UUU. These tables cite the incremental PM emission rate for
discharged gases that pass through an incinerator or waste heat boiler
in which auxiliary or supplemental liquid or solid fossil fuel is
burned as 43.0 grams per Megajoule of heat input attributable to the
liquid or solid fossil fuel. The corrected value is 43.0 grams per
Gigajoule; no change is being made to the English unit equivalent limit
(0.10 pound per million British thermal units). We are making several
minor corrections to these tables to ensure that both limits are cited
consistently and accurately.
We are correcting Table 5 to subpart UUU to list the proper test
methods required for PM performance tests for metal HAP emissions. The
amended table requires EPA Method 5B or 5F (40 CFR part 60, appendix A)
to determine PM emissions and associated moisture content for a unit
without a wet scrubber; EPA Method 5B is required to determine PM
emissions and associated moisture content for a unit with a wet
scrubber.
We are correcting Table 6 to subpart UUU to specify the use of
Equation 1 (the proper equation for calculation of coke burn-off)
rather than Equation 2.
We are correcting Table 18 to subpart UUU to correct a
typographical error in a cross reference to certain requirements for
flares in the NESHAP General Provisions (40 CFR part 63, subpart A).
We are correcting Tables 31, 33, and 34 to subpart UUU to clarify
the monitoring and compliance requirements for a sulfur recovery unit
subject to the TRS limit. Under this option, the owner or operator may
use a TRS continuous emission monitoring system or CPMS, and the
continuous compliance requirements depend on the type of monitoring
system. The direct final rule amendments separate the requirements
according to the type of monitoring system and clarify that compliance
is based on a 12-hour rolling average like the NSPS requirements.
We also are clarifying our comment in the explanation column of
Table 44 for the citation 40 CFR 63.6(i), which allows facilities to
request a 1-year extension of compliance if necessary to install
controls. We are revising the table to state that the extension of
compliance under 40 CFR 63.6(i)(4) is not applicable to a facility that
installs catalytic cracking feed hydrotreating and receives an extended
compliance date under 40 CFR 63.1563(c). We are also revising Table 44
to subpart UUU to change the citation to 40 CFR 63.9(b)(3) to indicate
its current reserved status under the NESHAP General Provisions (40 CFR
part 63).
III. Summary of Non-Air Health, Environmental, Energy, and Cost Impacts
The NESHAP will reduce emissions of many HAP emitted from the
affected sources at petroleum refineries, including particulate metals,
organics, and reduced sulfur compounds. When fully implemented, we
estimate that HAP emissions will be reduced by nearly 11,000 tpy.
Emissions of other pollutants such as volatile organic
[[Page 6936]]
compounds, particulate matter, carbon monoxide, and hydrogen sulfide
will be reduced by about 60,000 tpy.
There will not be any adverse non-air health, environmental,
energy, cost (or economic) impacts as a result of the direct final rule
amendments because no new requirements are imposed on any facility. The
new option for CRU will allow for the use of new control technology to
meet the HCl emission limitations, which may reduce the costs and
energy impacts of add-on controls.
IV. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
Under Executive Order 12866 (58 FR 5173, October 4, 1993), the EPA
must determine whether the regulatory action is ``significant'' and,
therefore, subject to Office of Management and Budget (OMB) review and
the requirements of the Executive Order. The Executive Order defines
``significant regulatory action'' as one that is likely to result in
standards that may:
(1) Have an annual effect on the economy of $100 million or more or
adversely affect, in a material way, the economy, a sector of the
economy, productivity, competition, jobs, the environment, public
health or safety, or State, local, or tribal governments or
communities;
(2) create a serious inconsistency or otherwise interfere with an
action taken or planned by another agency;
(3) Materially alter the budgetary impact of entitlement, grants,
user fees, or loan programs or the rights and obligations of recipients
thereof; or
(4) raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in
the Executive Order.
It has been determined that the direct final rule amendments are
not a ``significant regulatory action'' under the terms of Executive
Order 12866 and are, therefore, not subject to OMB review.
B. Paperwork Reduction Act
This action does not impose any new information collection burden.
The direct final rule amendments consist primarily of new compliance
options, clarifications, and corrections to the NESHAP that impose no
new information collection requirements on industry or EPA. However,
the OMB has previously approved the information collection requirements
in the existing regulation (40 CFR part 63, subpart UUU) under the
provisions of the Paperwork Reduction Act, 44 U.S.C. 3501 et seq., and
has assigned OMB control number 2060-0554, EPA Information Collection
Request (ICR) number 1844.02. A copy of the OMB approved ICR may be
obtained from Susan Auby, Collection Strategies Division, U.S.
Environmental Protection Agency (2822T), 1200 Pennsylvania Ave., NW.,
Washington, DC 20460 or by calling (202) 566-1672.
Burden means the total time, effort, or financial resources
expended by persons to generate, maintain, retain, or disclose or
provide information to or for a Federal agency. This includes the time
needed to review instructions; develop, acquire, install, and utilize
technology and systems for the purpose of collecting, validating, and
verifying information; processing and maintaining information, and
disclosing and providing information; adjust the existing ways to
comply with any previously applicable instructions and requirements;
train personnel to respond to a collection of information; search data
sources; complete and review the collection of information; and
transmit or otherwise disclose the information.
An Agency may not conduct or sponsor, and a person is not required
to respond to a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for EPA's
regulations in 40 CFR part 63 are listed in 40 CFR part 9.
C. Regulatory Flexibility Act
The EPA has determined that it is not necessary to prepare a
regulatory flexibility analysis in connection with the direct final
rule amendments.
For purposes of assessing the impacts of today's direct final rule
amendments on small entities, small entity is defined as: (1) A small
business as defined by the Small Business Administration's regulations
at 13 CFR 121.201; (2) a small governmental jurisdiction that is a
government of a city, county, town, school district or special district
with a population of less than 50,000; and (3) a small organization
that is any not-for-profit enterprise which is independently owned and
operated and is not dominant in its field.
After considering the economic impact of today's direct final rule
amendments on small entities, the EPA has concluded that this action
will not have a significant economic impact on a substantial number of
small entities. In determining whether a rule has a significant
economic impact on a substantial number of small entities, the impact
of concern is any significant adverse economic impact on small
entities, since the primary purpose of the regulatory flexibility
analyses is to identify and address regulatory alternatives ``which
minimize any significant economic impact of the proposed rule on small
entities'' (5 U.S.C. 603 and 604). Thus, an agency may conclude that a
rule will not have a significant economic impact on a substantial
number of small entities if the rule relieves regulatory burden, or
otherwise has a positive economic effect on all of the small entities
subject to the rule.
There will be a positive impact on small entities because the
direct final rule amendments add new compliance provisions to increase
flexibility, decrease unnecessary costs, and make clarifying changes to
improve implementation of the NESHAP. These changes are voluntary and
do not impose new costs. We have, therefore, concluded that today's
direct final rule amendments will relieve regulatory burden for all
small entities.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates Reform Act of 1995 (UMRA), Public
Law 104-4, establishes requirements for Federal agencies to assess the
effects of their regulatory actions on State, local, and tribal
governments and the private sector. Under section 202 of the UMRA, the
EPA generally must prepare a written statement, including a cost-
benefit analysis, for proposed and final rules with ``Federal
mandates'' that may result in expenditures to State, local, and tribal
governments, in the aggregate, or to the private sector, of $100
million or more in any 1 year. Before promulgating an EPA rule for
which a written statement is needed, section 205 of the UMRA generally
requires the EPA to identify and consider a reasonable number of
regulatory alternatives and adopt the least costly, most cost-effective
or least burdensome alternative that achieves the objectives of the
rule. The provisions of section 205 do not apply when they are
inconsistent with applicable law. Moreover, section 205 allows the EPA
to adopt an alternative other than the least costly, most cost-
effective, or least burdensome alternative if the Administrator
publishes with the final rule an explanation why that alternative was
not adopted. Before the EPA establishes any regulatory requirements
that may significantly or uniquely affect small governments, including
tribal governments, it must have developed under section 203 of the
UMRA a small government agency plan. The plan must provide for
notifying potentially affected small governments, enabling officials of
affected small governments
[[Page 6937]]
to have meaningful and timely input in the development of EPA
regulatory proposals with significant Federal intergovernmental
mandates, and informing, educating, and advising small governments on
compliance with the regulatory requirements.
The EPA has determined that the direct final rule amendments do not
contain a Federal mandate that may result in expenditures of $100
million or more for State, local, and tribal governments, in aggregate,
or the private sector in any 1 year. No new costs are attributable to
the direct final rule amendments. Thus, today's direct final rule
amendments are not subject to the requirements of sections 202 and 205
of the UMRA. The EPA has also determined that the direct final rule
amendments contain no regulatory requirements that might significantly
or uniquely affect small governments because they contain no
requirements that apply to such governments or impose obligations upon
them. Thus, the direct final rule amendments are not subject to the
requirements of section 203 of the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255, August 10, 1999) requires EPA
to develop an accountable process to ensure ``meaningful and timely
input by State and local officials in the development of regulatory
policies that have federalism implications.'' ``Policies that have
federalism implications'' is defined in the Executive Order to include
regulations that have ``substantial direct effects on the States, on
the relationship between the national government and the States, or on
the distribution of power and responsibilities among the various levels
of government.''
The direct final rule amendments do not have federalism
implications. They will not have substantial direct effects on the
States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government, as specified in Executive Order 13132,
because State and local governments do not own or operate any sources
that would be subject to the direct final rule amendments. Thus,
Executive Order 13132 does not apply to the direct final rule
amendments.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
Executive Order 13175 (65 FR 67249, November 6, 2000) requires EPA
to develop an accountable process to ensure ``meaningful and timely
input by tribal officials in the development of regulatory policies
that have tribal implications.'' The direct final rule amendments do
not have tribal implications, as specified in Executive Order 13175,
because tribal governments do not own or operate any sources subject to
the direct final rule amendments. Thus, Executive Order 13175 does not
apply to the direct final rule amendments.
G. Executive Order 13045: Protection of Children From Environmental
Health & Safety Risks
Executive Order 13045 (62 FR 19885, April 23, 1997) applies to any
rule that: (1) Is determined to be ``economically significant,'' as
defined under Executive Order 12866, and (2) concerns an environmental
health or safety risk that EPA has reason to believe may have a
disproportionate effect on children. If the regulatory action meets
both criteria, we must evaluate the environmental health or safety
effects of the planned rule on children and explain why the planned
regulation is preferable to other potentially effective and reasonably
feasible alternatives.
We interpret Executive Order 13045 as applying only to those
regulatory actions that are based on health or safety risks, such that
the analysis required under section 5-501 of the Executive Order has
the potential to influence the regulation. The direct final rule
amendments are not subject to Executive Order 13045 because the NESHAP
(and subsequent amendments) are based on technology performance and not
on health or safety risks.
H. Executive Order 13211: Actions That Significantly Affect Energy,
Supply, Distribution, or Use
The direct final rule amendments are not subject to Executive Order
13211 (66 FR 28355, May 22, 2001) because they are not a significant
regulatory action under Executive Order 12866.
I. National Technology Transfer and Advancement Act
Section 12(d) of the National Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law 104-113, Sec. 12(d) (15 U.S.C. 272
note) directs EPA to use voluntary consensus standards in the
regulatory and procurement activities unless to do so would be
inconsistent with applicable law or otherwise impracticable. Voluntary
consensus standards are technical standards (e.g., material
specifications, test methods, sampling procedures, business practices)
developed or adopted by one or more voluntary consensus bodies. The
NTTAA requires Federal agencies to provide Congress, through annual
reports to OMB, with explanations when an agency does not use available
and applicable voluntary consensus standards.
The direct final rule amendments include a new procedure,
``Determination of Metal Concentration on Catalyst Particles
(Instrumental Analyzer Procedure).'' This procedure was developed in
consultation with industry experts and equipment vendors for the
purpose of determining the metal or total chloride concentration on
catalyst particles. This new procedure was not fully developed at the
time the NESHAP were issued and reflects current practices used by many
plants within the industry. The new procedure is not mandatory; plants
also may use one of several existing EPA methods in ``Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods'' (EPA Publication
SW-846, Revision 5, April 1998) or an alternative method satisfactory
to the Administrator.
Consistent with the NTTAA, we conducted a search to identify
voluntary consensus standards for use in determining the metal or total
chloride concentration on catalyst particles. This search identified
one voluntary consensus standard, ASTM D7085-04, ``Standard Guide for
Determination of Chemical Elements in Fluid Catalytic Cracking
Catalysts by X-Ray Fluorescence Spectrometry (XRF).'' This method
contains detailed sample preparation procedures that may be a useful
supplement to the instrumental method included in the direct final rule
amendments. However, we have not adopted ASTM D7085-04 as an
alternative to the instrumental method because the method does not
include equivalent procedures for determining zero and calibration
drift, instrument energy calibration, and calibration accuracy, or
specific quality assurance procedures for analyzing calibration
standards or catalyst samples.
J. Congressional Review Act
The Congressional Review Act, 5 U.S.C. 801 et seq., as added by the
Small Business Regulatory Enforcement Fairness Act of 1996, generally
provides that before a rule may take effect, the agency promulgating
the rule must submit a rule report, which includes a copy of the rule,
to each House of the Congress and to the Comptroller General of the
United States. The EPA will submit a report containing this rule and
other required information to the U.S. Senate, the U.S. House of
Representatives, and the Comptroller
[[Page 6938]]
General of the United States prior to publication of the rule in the
Federal Register. This action is not a ``major rule'' as defined by 5
U.S.C. 804(2). The direct final rule amendments will be effective on
April 11, 2005.
List of Subjects in 40 CFR Part 63
Environmental protection, Air pollution control, Hazardous
substances, Reporting and recordkeeping requirements.
Dated: February 1, 2005.
Stephen L. Johnson,
Acting Administrator.
0
For the reasons set out in the preamble, title 40, chapter I, part 63
of the Code of Federal Regulations is amended as follows:
PART 63--[AMENDED]
0
1. The authority citation for part 63 continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
Subpart UUU--[AMENDED]
0
2. Section 63.1562 is amended by revising paragraphs (b)(1) through (3)
to read as follows:
Sec. 63.1562 What parts of my plant are covered by this subpart?
* * * * *
(b) * * *
(1) The process vent or group of process vents on fluidized
catalytic cracking units that are associated with regeneration of the
catalyst used in the unit (i.e., the catalyst regeneration flue gas
vent).
(2) The process vent or group of process vents on catalytic
reforming units (including but not limited to semi-regenerative,
cyclic, or continuous processes) that are associated with regeneration
of the catalyst used in the unit. This affected source includes vents
that are used during the unit depressurization, purging, coke burn, and
catalyst rejuvenation.
(3) The process vent or group of process vents on Claus or other
types of sulfur recovery plant units or the tail gas treatment units
serving sulfur recovery plants, that are associated with sulfur
recovery.
* * * * *
0
3. Section 63.1564(b)(4) is amended by revising the definition of the
symbol ``Qr'' for Equation 1 of to read as follows:
Sec. 63.1564 What are my requirements for metal HAP emissions from
catalytic cracking units?
* * * * *
Qr = Volumetric flow rate of exhaust gas from catalyst
regenerator before adding air or gas streams. Example: You may measure
upstream or downstream of an electrostatic precipitator, but you must
measure upstream of a carbon monoxide boiler, dscm/min (dscf/min). You
may use the alternative in either Sec. 63.1573(a)(1) or (a)(2), as
applicable, to calculate Qr;
* * * * *
0
4. Section 63.1566 is amended by:
0
a. Revising paragraphs (a)(1)(ii) and (a)(3);
0
b. Revising paragraph (b)(4)(i) introductory text;
0
c. Revising the definitions of the symbols ``E'' and ``Mc''
in Equation 1 of paragraph (b)(4)(i);
0
d. Revising Equation 2 of paragraph (b)(4)(i);
0
e. Redesignating paragraph (b)(5) as (b)(4)(ii);
0
f. Revising Equation 4 in the newly designated paragraph (b)(4)(ii);
and
0
g. Redesignating paragraphs (b)(6) through (b)(9) as (b)(5) through
(b)(8).
The revisions and additions read as follows:
Sec. 63.1566 What are my requirements for organic HAP emissions from
catalytic reforming units?
(a) * * *
(1) * * *
(ii) You can elect to meet a TOC or nonmethane TOC percent
reduction standard or concentration limit, whichever is less stringent
(Option 2).
* * * * *
(3) Except as provided in paragraph (a)(4) of this section, the
emission limitations in Tables 15 and 16 of this subpart apply to
emissions from catalytic reforming unit process vents associated with
initial catalyst depressuring and catalyst purging operations that
occur prior to the coke burn-off cycle. The emission limitations in
Tables 15 and 16 of this subpart do not apply to the coke burn-off,
catalyst rejuvenation, reduction or activation vents, or to the control
systems used for these vents.
* * * * *
(b) * * *
(4) * * *
(i) If you elect the percent reduction standard under Option 2,
calculate the emission rate of nonmethane TOC using Equation 1 of this
section (if you use Method 25) or Equation 2 of this section (if you
use Method 25A or Methods 25A and 18), then calculate the mass emission
reduction using Equation 3 of this section as follows:
* * * * *
[GRAPHIC] [TIFF OMITTED] TR09FE05.000
Where:
E = Emission rate of nonmethane TOC in the vent stream, kilograms-C per
hour;
* * * * *
Mc = Mass concentration of total gaseous nonmethane organic
(as carbon) as measured and calculated using Method 25 in appendix A to
part 60 of this chapter, mg/dscm; and
* * * * *
[GRAPHIC] [TIFF OMITTED] TR09FE05.001
Where:
K5 = Constant, 1.8 x 10-\4\ (parts per million)
-\1\ (gram-mole per standard cubic meter) (gram-C per gram-
mole-hexane) (kilogram per gram) (minutes per hour), where the standard
temperature (standard cubic meter) is at 20 degrees C (uses 72g-C/
g.mole hexane);
C TOC = Concentration of TOC on a dry basis in ppmv as
hexane as measured by Method 25A in appendix A to part 60 of this
chapter;
C methane = Concentration of methane on a dry basis in ppmv
as measured by Method 18 in appendix A to part 60 of this chapter. If
the concentration of methane is not determined, assume C
methane equals zero; and
Q s = Vent stream flow rate, dry standard cubic meters per
minute, at a temperature of 20 degrees C. * * *
[GRAPHIC] [TIFF OMITTED] TR09FE05.002
Where:
CNMTOC, 3[percnt]O2